Nondestructive detection device for appearance of inductor
By designing a conveyor belt, inspection mounting slot, and light mounting slot into the non-destructive testing device for inductors, the problem of difficult camera installation was solved, enabling convenient inspection and maintenance and improving the quality of the inspection images.
Patent Information
- Application Number
- CN202423191353.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing non-destructive testing devices for inductors, the installation and removal of the testing camera are difficult, leading to inconvenience in inspection and maintenance.
A non-destructive testing device was designed, comprising a conveyor belt, a detection mounting slot, a light mounting slot, and a mounting handle. The conveyor belt transports inductive components, the detection mounting plate fixes the detection camera, the light mounting plate mounts supplementary lights, and the mounting handle is provided on the mounting frame for easy disassembly and maintenance.
It enables convenient installation and removal of inspection cameras and supplementary lights, improves image quality, and simplifies the inspection and maintenance process.
Smart Images

Figure CN223733323U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to inductance detection technical field, concretely is a kind of nondestructive testing device of inductance appearance. BACKGROUND
[0002] Inductance is a kind of electronic component capable of storing magnetic field energy, usually by coil wound on magnetic core is constituted.When current passes through coil, a magnetic field will be generated around it;If current changes, the magnetic field will also change accordingly, and in turn inductance electromotive force is induced in the two ends of coil.This property makes inductance one of the important components in circuit, for filtering, tuning, energy storage occasions, inductance detection refers to the process of checking the external form and surface condition of inductor, to ensure that product has no obvious physical damage or manufacturing defects, the importance of inductance appearance detection lies in that it is directly related to the performance stability and service life of final product.
[0003] Based on the above, the inventor finds that the following problems exist: the current inductance appearance nondestructive testing device needs to use detection camera to carry out appearance detection, detection camera is usually fixedly installed on the support on the top of conveying belt, installation and dismounting are more difficult, subsequent overhaul and maintenance are not convenient, and use is not convenient.
[0004] Therefore, in view of the above, the existing structure and defects are improved, and a nondestructive testing device for inductance appearance is provided, so as to achieve the purpose of having more practical value. INVENTION CONTENTS
[0005] The utility model is aimed at providing a kind of nondestructive testing device for inductance appearance, to solve the problems raised in the above background art.
[0006] A kind of nondestructive testing device for inductance appearance, including conveying assembly, the conveying assembly includes conveying belt, the conveying belt one end outer side is equipped with appearance detection component, the appearance detection component includes mounting bracket, detection installation slot is set in the top middle part of mounting bracket, detection installation plate is clamped and connected in the inside of detection installation slot, detection camera is fixedly installed in the middle part of detection installation plate, light installation slot is set in the top of mounting bracket both ends, light installation plate is clamped and connected in the inside of light installation slot, light supplementing lamp is fixedly installed in the bottom of light installation plate, installation handle is fixedly installed in the top both ends of light installation plate and detection installation plate.
[0007] By adopting the technical scheme, the inductance element is conveyed by the conveying belt, and the appearance of the inductance element is detected by the detection camera at the bottom. The detection mounting plate is clamped and connected in the detection mounting groove, the detection camera is fixedly installed in the middle of the detection mounting plate, the detection camera is fixedly installed in the middle of the top of the mounting frame, the appearance of the inductance element on the conveying belt is detected by the detection camera, the light mounting plate is clamped and connected in the light mounting groove, the light supplementing lamp is fixedly installed at the bottom of the light mounting plate, the light supplementing lamp is fixedly installed at both ends of the bottom of the detection camera, the light supplementing lamp supplements light for the outside of the inductance element, the image quality of the detection camera is improved, and the detection mounting plate and the light mounting plate are fixedly installed at both ends of the top of the light mounting plate and the detection mounting plate, so that the detection mounting plate and the light mounting plate are disassembled, and the light supplementing lamp and the detection camera are maintained and repaired.
[0008] Further, the conveying belt is fixedly installed with a support frame on one side away from the appearance detection assembly, and the conveying belt is fixedly installed with a defective product bin on the other side.
[0009] By adopting the technical scheme, the defective product bin is fixedly installed on the other side of the conveying belt, so that the defective product bin is arranged opposite to the telescopic rod, and the inductance element defective product on the top of the conveying belt is screened.
[0010] Further, the support frame is fixedly installed with a telescopic rod at the top, the telescopic rod is fixedly installed with a push plate at the output end, and the push plate faces the defective product bin.
[0011] By adopting the technical scheme, the push plate is fixedly installed at the output end of the telescopic rod and faces the defective product bin, so that the inductance element defective product screened out by the appearance detection on the top of the conveying belt is pushed into the defective product bin by the telescopic rod.
[0012] Further, the defective product bin is provided with an inlet at the top on one side, and the defective product bin is provided with an inlet frame at the bottom on the other side. By adopting the technical scheme, the inductance element defective product enters the defective product bin from the inlet, and the storage frame enters the defective product bin from the inlet frame.
[0013] Further, the inlet frame is provided with a storage frame, the storage frame is fixedly installed with a moving handle at the top on one side, and the storage frame is provided with universal wheels at the bottom.
[0014] By adopting the technical scheme, the moving handle is fixedly installed at the top on one side of the storage frame, and the universal wheels are arranged at the bottom of the storage frame, so that the storage frame is moved, and the inductance element defective product in the storage frame is handled.
[0015] Further, the inside bottom of the feeding port is fixedly provided with a material guide plate, and the material guide plate is arranged at the top end of the storage frame.
[0016] By adopting the above technical scheme, the inside bottom of the feeding port is fixedly provided with a material guide plate, and the material guide plate is arranged at the top end of the storage frame, so that the poor inductance element pushed into the poor product bin can be guided to fall into the storage frame, and subsequent processing is facilitated.
[0017] Further, the driving motor is fixedly arranged on the side surface of the conveying belt away from the poor product bin, and the output end of the driving motor is fixedly connected with the driving shaft of the conveying belt.
[0018] By adopting the above technical scheme, the output end of the driving motor is fixedly connected with the driving shaft of the conveying belt, so that the driving motor can work to control the conveying belt to convey the inductance element, and the device can detect and screen the inductance element.
[0019] Further, the industrial computer is fixedly arranged on one side of the mounting frame, and the industrial computer is electrically connected with the detection camera, the light supplementing lamp, the driving motor and the telescopic rod.
[0020] By adopting the above technical scheme, the industrial computer is electrically connected with the detection camera, the light supplementing lamp, the driving motor and the telescopic rod, so that the industrial computer can control the device.
[0021] Compared with the prior art, the device has the advantages that: the conveying belt is arranged to convey the inductance element, the inductance element can be subjected to appearance detection through the bottom of the detection camera, the detection mounting plate is fixedly arranged in the detection slot, the detection camera is fixedly arranged in the middle of the detection mounting plate, the detection camera can detect the appearance of the inductance element on the conveying belt, the light supplementing lamp is fixedly arranged at both ends of the bottom of the detection camera through the light mounting plate, the light supplementing lamp can supplement light for the inductance element, the image quality of the detection camera is improved, the mounting handle is fixedly arranged at both ends of the top of the light mounting plate and the detection mounting plate, the light mounting plate and the detection mounting plate can be disassembled, the light supplementing lamp and the detection camera can be maintained and repaired, the device can be conveniently disassembled and assembled, maintenance is facilitated, and the device has high practical value. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 It is a perspective view of the device for nondestructive detection of inductance appearance.
[0023] Figure 2It is the three-dimensional structure schematic view of the appearance detection assembly of the utility model;
[0024] Figure 3 It is the explosion view of the appearance detection assembly of the utility model;
[0025] Figure 4 It is the three-dimensional structure schematic view of the conveying assembly of the utility model;
[0026] Figure 5 It is the cutaway view of the defective product bin of the utility model.
[0027] In the figure: 101, conveying assembly; 10101, conveying belt; 10102, driving motor; 10103, support frame; 10104, telescopic rod; 10105, push plate; 10106, defective product bin; 10107, storage frame; 10108, moving handle; 10109, universal wheel; 10110, feeding port; 10111, frame inlet; 10112, material guide plate; 102, appearance detection assembly; 10201, mounting frame; 10202, detection mounting groove; 10203, light mounting groove; 10204, detection mounting plate; 10205, detection camera; 10206, light mounting plate; 10207, light supplementing lamp; 10208, mounting handle; 10209, industrial computer. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0029] Please refer to Figures 1-5The utility model provides a kind of technical scheme: a nondestructive testing device of inductance appearance, including conveying assembly 101, conveying assembly 101 includes conveyer belt 10101, it is convenient for conveyer belt 10101 to be conveyed to inductance element by the setting of conveyer belt 10101, it is convenient for inductance element to be detected camera 10205 bottom to carry out appearance detection, conveyer belt 10101 one end outside is equipped with appearance detection assembly 102, appearance detection assembly 102 includes mounting bracket 10201, detection mounting groove 10202 is set in the top middle part of mounting bracket 10201, detection mounting plate 10204 is clamped and connected in detection mounting groove 10202 inside, detection camera 10205 is fixedly installed in the middle part of detection mounting plate 10204, it is convenient to fix detection camera 10205 in the top middle part of mounting bracket 10201 by detection mounting groove 10202 inside clamping and connecting detection mounting plate 10204, it is convenient for detection camera 10205 to carry out appearance detection to inductance element on conveyer belt 10101, light installation groove 10203 is set in the top both ends of mounting bracket 10201, light installation plate 10206 is clamped and connected in light installation groove 10203 inside, light supplementing lamp 10207 is fixedly installed in the bottom of light installation plate 10206, it is convenient to fix light supplementing lamp 10207 in the bottom both ends of detection camera 10205 by light installation groove 10203 inside clamping and connecting light installation plate 10206, it is convenient for light supplementing lamp 10207 to carry out light supplement to inductance element outside, improve the image quality that detection camera 10205 is photographed, installation handle 10208 is fixedly installed in the top both ends of light installation plate 10206 and detection mounting plate 10204, it is convenient to carry out the disassembly of detection mounting plate 10204 and light installation plate 10206 by the top both ends of light installation plate 10206 and detection mounting plate 10204 fixedly installed installation handle 10208, it is convenient to overhaul and maintenance for light supplementing lamp 10207 and detection camera 10205.
[0030] Wherein, conveyer belt 10101 is fixedly installed with support frame 10103 in the side surface of the one end away from appearance detection assembly 102, and conveyer belt 10101 other side is fixedly installed with defective product bin 10106, it is convenient to set defective product bin 10106 opposite telescopic rod 10104 by conveyer belt 10101 other side fixedly installed defective product bin 10106, it is convenient to select inductance element defective product on the top of conveyer belt 10101.
[0031] The top of the support frame 10103 is fixedly installed with a telescopic rod 10104, the output end of the telescopic rod 10104 is fixedly installed with a push plate 10105, the push plate 10105 faces the defective product bin 10106, the output end of the telescopic rod 10104 is fixedly installed with the push plate 10105, the push plate 10105 faces the defective product bin 10106, and the telescopic rod 10104 is convenient for working to push the defective inductance components on the top of the conveying belt 10101 screened out by the appearance detection into the defective product bin 10106.
[0032] The top end of one side of the defective product bin 10106 is provided with an inlet 10110, and the bottom end of the other side of the defective product bin 10106 is provided with an inlet frame 10111, the top end of one side of the defective product bin 10106 is provided with the inlet 10110, and the bottom end of the other side of the defective product bin 10106 is provided with the inlet frame 10111, which is convenient for the defective inductance components to enter the defective product bin 10106 from the inlet 10110, and the storage frame 10107 to enter the defective product bin 10106 from the inlet frame 10111.
[0033] The top end of one side of the defective product bin 10106 is provided with an inlet 10110, and the bottom end of the other side of the defective product bin 10106 is provided with an inlet frame 10111, the top end of one side of the defective product bin 10106 is provided with the inlet 10110, and the bottom end of the other side of the defective product bin 10106 is provided with the inlet frame 10111, which is convenient for the defective inductance components to enter the defective product bin 10106 from the inlet 10110, and the storage frame 10107 to enter the defective product bin 10106 from the inlet frame 10111.
[0034] The inside bottom of the inlet 10110 is fixedly installed with a guide plate 10112, the guide plate 10112 is arranged at the top end of the storage frame 10107, the inside bottom of the inlet 10110 is fixedly installed with the guide plate 10112, and the guide plate 10112 is arranged at the top end of the storage frame 10107, which is convenient for guiding the defective inductance components pushed into the defective product bin 10106 to fall into the storage frame 10107, facilitating subsequent processing.
[0035] The inside bottom of the inlet 10110 is fixedly installed with a guide plate 10112, the guide plate 10112 is arranged at the top end of the storage frame 10107, the inside bottom of the inlet 10110 is fixedly installed with the guide plate 10112, and the guide plate 10112 is arranged at the top end of the storage frame 10107, which is convenient for guiding the defective inductance components pushed into the defective product bin 10106 to fall into the storage frame 10107, facilitating subsequent processing.
[0036] The middle part of one side of the mounting frame 10201 is fixedly installed with an industrial computer 10209, and the industrial computer 10209 is electrically connected with the detection camera 10205, the light supplement lamp 10207, the driving motor 10102 and the telescopic rod 10104.
[0037] Specifically, the working principle of the inductance appearance nondestructive testing device is as follows: in use, the industrial computer 10209 is electrically connected with the detection camera 10205, the light supplement lamp 10207, the driving motor 10102 and the telescopic rod 10104, so as to facilitate the control of the device by the industrial computer 10209; the output end of the driving motor 10102 is fixedly connected with the driving shaft of the conveying belt 10101, so as to facilitate the work of the driving motor 10102 to control the conveying belt 10101 to convey the inductance element, facilitate the detection and defective product screening of the device, facilitate the conveying of the inductance element by the conveying belt 10101, facilitate the appearance detection of the inductance element by the bottom of the detection camera 10205, the detection mounting groove 10202 is clamped and connected with the detection mounting plate 10204, the detection mounting plate 10204 is fixedly installed with the detection camera 10205 in the middle, so as to facilitate the fixing and installation of the detection camera 10205 on the top of the mounting frame 10201, facilitate the appearance detection of the inductance element on the conveying belt 10101 by the detection camera 10205, the light installation groove 10203 is clamped and connected with the light installation plate 10206, the light installation plate 10206 is fixedly installed with the light supplement lamp 10207 at the bottom, so as to facilitate the fixing and installation of the light supplement lamp 10207 at both ends of the bottom of the detection camera 10205, facilitate the light supplement of the inductance element, improve the image quality of the detection camera 10205, the light installation plate 10206 and the detection mounting plate 10204 are fixedly installed with the mounting handle 10208 at both ends of the top, so as to facilitate the disassembly of the detection mounting plate 10204 and the light installation plate 10206, facilitate the maintenance and repair of the light supplement lamp 10207 and the detection camera 10205, the telescopic rod 10104 is fixedly installed with the push plate 10105 at the output end, the push plate 10105 faces the defective product bin 10106, so as to facilitate the work of the telescopic rod 10104 to push the defective inductance element on the top of the conveying belt 10101 after the appearance detection and screening into the defective product bin 10106, the guide plate 10112 is fixedly installed at the bottom of the inner side of the feeding port 10110, the guide plate 10112 is arranged at the top of the storage frame 10107, so as to facilitate the guiding of the defective inductance element pushed into the defective product bin 10106, so that the defective inductance element falls into the storage frame 10107, facilitating subsequent processing, the mobile handle 10108 is fixedly installed at one side of the top of the storage frame 10107, and the universal wheel 10109 is arranged at the bottom of the storage frame 10107, so as to facilitate the movement of the storage frame 10107, facilitate the processing of the defective inductance element in the storage frame 10107.
[0038] The above merely describes preferred embodiments of the present application and is not intended to limit the present application. For those skilled in the art, the present application can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. An eddy current appearance non-destructive testing device, characterized by, The utility model provides a kind of appearance detection device, including conveying assembly (101), the conveying assembly (101) includes conveyer belt (10101), and one end outside of conveyer belt (10101) is equipped with appearance detection assembly (102), and appearance detection assembly (102) includes mounting bracket (10201), and detection installation slot (10202) is opened in the top middle part of mounting bracket (10201), detection installation plate (10204) is connected with inside detection installation slot (10202) snap, and detection installation plate (10204) middle part is fixedly installed with detection camera (10205), and mounting bracket (10201) top both ends are equipped with light installation slot (10203), light installation plate (10206) is connected with inside light installation slot (10203) snap, and light installation plate (10206) bottom is fixedly installed with fill light (10207), and light installation plate (10206) and detection installation plate (10204) top both ends are fixedly installed with installation handle (10208).
2. An eddy current appearance non-destructive testing device according to claim 1, wherein, Conveyer belt (10101) is fixedly installed with support frame (10103) on the side away from appearance detection assembly (102) one end, and the other side of conveyer belt (10101) is fixedly installed with defective product bin (10106).
3. An eddy current appearance non-destructive testing device according to claim 2, wherein, Support frame (10103) top is fixedly installed with telescopic rod (10104), and telescopic rod (10104) output end is fixedly installed with push plate (10105), and push plate (10105) is towards defective product bin (10106).
4. An eddy current appearance non-destructive testing device according to claim 3, wherein Defective product bin (10106) one side top is equipped with feed inlet (10110), and the other side bottom of defective product bin (10106) is equipped with frame inlet (10111).
5. An eddy current appearance non-destructive testing device according to claim 4, wherein, Frame inlet (10111) is equipped with storage frame (10107) inside, and storage frame (10107) top one side is fixedly installed with mobile handle (10108), and the bottom of storage frame (10107) is equipped with universal wheel (10109).
6. An eddy current appearance non-destructive testing device according to claim 5, wherein, Feed inlet (10110) inboard bottom is fixedly installed with guide plate (10112), and guide plate (10112) is arranged on the top of storage frame (10107).
7. An eddy current appearance non-destructive testing device according to claim 1, wherein Conveyer belt (10101) is fixedly installed with drive motor (10102) on the side away from defective product bin (10106) one end, and the output end of drive motor (10102) is fixedly connected with the drive shaft of conveyer belt (10101).
8. An eddy current appearance non-destructive testing device according to claim 1, wherein Mounting bracket (10201) one side middle part is fixedly installed with industrial computer (10209), and industrial computer (10209) is electrically connected with detection camera (10205), fill light (10207), drive motor (10102) and telescopic rod (10104).