Full-automatic slag removal device for energy-saving and environment-friendly assembly type ALC wallboard production line

Abstract

The utility model relates to the technical field of ALC wallboard production lines, in particular to a full-automatic slag removal device for an energy-saving and environment-friendly assembly type ALC wallboard production line, which comprises a support, a cleaning assembly and an air injection assembly are mounted on the upper portion of one side of the support, and a product conveying belt is arranged below the cleaning assembly and the air injection assembly. A waste residue collecting conveying belt is arranged below the product conveying belt, and a collecting bin is installed below one end of the waste residue collecting conveying belt. According to the full-automatic slag removal device for the energy-saving and environment-friendly assembly type ALC wallboard production line, through cooperative work of the automatic cleaning assembly and the air injection assembly, rapid and effective cleaning of an ALC wallboard mold is achieved, the cleaning time is greatly shortened, and the overall operation efficiency of the production line is improved. A cleaning shovel and a cleaning roller in the cleaning assembly can thoroughly remove residues on the surface of the mold, and the air injection assembly further purges through high-pressure air, so that it is guaranteed that the surface of the mold is clean and free of residues.

Description

Technical Field

[0001] This utility model relates to the technical field of ALC wall panel production lines, and more specifically, to a fully automatic slag removal device for energy-saving and environmentally friendly prefabricated ALC wall panel production lines. Background Technology

[0002] In the production process of ALC (autoclaved lightweight concrete) wall panels, the cleanliness of the molds has a crucial impact on the quality and precision of the product. Traditional ALC wall panel production lines mainly rely on manual cleaning for molds, which has many drawbacks.

[0003] First, manual cleaning is inefficient and cannot meet the demands of large-scale, high-efficiency production. On the production line, cleaning molds often takes a long time, leading to a decrease in the overall operating efficiency of the production line.

[0004] Secondly, manual cleaning is difficult to guarantee in terms of thoroughness and consistency. Due to differences in manual operation and fatigue factors, the cleaning effect of the mold is often inconsistent, and incomplete cleaning or damage to the mold surface is likely to occur, thus affecting the quality and pass rate of the wall panel products.

[0005] In addition, manual cleaning also poses safety hazards. When performing manual cleaning work on the production line, operators need to come into contact with operating molds and machinery, which can easily lead to workplace injuries.

[0006] To address these issues, some automated slag removal equipment has emerged on the market. However, most of these devices suffer from complex structures, high costs, and difficult maintenance, and they often cannot adapt to ALC wall panel molds of different specifications and shapes, limiting their application in actual production. Utility Model Content

[0007] The purpose of this utility model is to provide a fully automatic slag removal device for an energy-saving and environmentally friendly prefabricated ALC wall panel production line, so as to solve the problem mentioned in the background art that the traditional ALC wall panel production line mainly adopts manual cleaning in terms of mold cleaning, which has many drawbacks.

[0008] To achieve the above objectives, this utility model provides a fully automatic slag removal device for an energy-saving and environmentally friendly prefabricated ALC wall panel production line, including a support frame. A cleaning component and an air jet component are installed on the upper part of one side of the support frame. A product conveyor belt is arranged below the cleaning component and the air jet component. A waste slag collection conveyor belt is arranged below the product conveyor belt. A collection bin is installed at the lower end of one end of the waste slag collection conveyor belt.

[0009] Preferably, the width of the waste collection conveyor belt is greater than the width of the product conveyor belt.

[0010] Preferably, a product placement platform is installed at one end of the product conveyor belt.

[0011] Preferably, the cleaning assembly includes a swing arm, one end of which is mounted on a bracket via a fixed seat, and the other end of which is fitted with a cleaning shovel and a cleaning roller.

[0012] Preferably, a drive cylinder is installed on one side of the top of the bracket, the output shaft of the drive cylinder is hinged to the outer end of the swing rod, and the end of the swing rod away from the cleaning shovel is hinged to the fixed seat.

[0013] Preferably, the jet assembly includes a fixing rod, an jet plate is mounted at the bottom of the fixing rod, a plurality of nozzles are mounted at the bottom of the jet plate, the interior of the jet plate is a jet channel, an air pump is connected to the outside of the jet plate, and the bottom of the jet plate is connected to each nozzle.

[0014] Preferably, the nozzles are arranged in parallel at equal intervals.

[0015] Preferably, baffles are installed on the outer ends of the jet plate.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] This fully automatic slag removal device, used in the energy-saving and environmentally friendly prefabricated ALC wall panel production line, achieves rapid and effective cleaning of ALC wall panel molds through the coordinated work of automated cleaning components and air jet components, greatly shortening the cleaning time and improving the overall operating efficiency of the production line.

[0018] The cleaning shovel and cleaning roller in the cleaning assembly thoroughly remove residue from the mold surface, while the air jet assembly further purifies the surface with high-pressure gas, ensuring a clean and residue-free finish. This mechanized cleaning method guarantees thoroughness and consistency, improving the quality and yield of wall panel products. The fully automated slag removal device reduces the need for manual operation; operators do not need to come into contact with the running molds and machinery, thus significantly reducing the risk of workplace accidents and enhancing production line safety.

[0019] The device is designed to handle the cleaning needs of ALC wall panel molds of different specifications and shapes. By adjusting the position and angle of the cleaning and air-jetting components, it can adapt to the cleaning work of different molds, improving the device's versatility and adaptability. The efficient cleaning and air-jetting methods reduce waste and energy consumption during the cleaning process, aligning with the principles of energy conservation and environmental protection. Simultaneously, the design of the waste collection conveyor belt and collection bin facilitates waste recycling and processing, further reducing environmental pollution. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the cleaning component in this utility model;

[0022] Figure 3 This is a schematic diagram of the jet assembly in this utility model;

[0023] The meanings of the labels in the diagram are as follows:

[0024] 1. Support frame; 2. Cleaning assembly; 21. Drive cylinder; 22. Swing rod; 23. Fixing base; 24. Cleaning shovel; 25. Cleaning roller; 3. Air jet assembly; 31. Fixing rod; 32. Air jet plate; 33. Nozzle; 34. Baffle; 4. Product conveyor belt; 5. Waste collection conveyor belt; 6. Collection bin; 7. Product placement platform. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] This utility model provides a fully automatic slag removal device for an energy-saving and environmentally friendly prefabricated ALC wall panel production line, such as... Figures 1-3 As shown, the device includes a support frame 1. A cleaning assembly 2 and an air jet assembly 3 are mounted on the upper part of one side of the support frame 1. A product conveyor belt 4 is located below the cleaning assembly 2 and the air jet assembly 3. A waste collection conveyor belt 5 is located below the product conveyor belt 4, and a collection bin 6 is installed at one end of the waste collection conveyor belt 5. Through ingenious structural design, a highly efficient and automated slag removal process is achieved. The support frame 1 serves as the supporting structure for the entire device, ensuring stability and reliability. The cleaning assembly 2 and the air jet assembly 3, mounted on the upper part of one side of the support frame 1, work together to thoroughly clean the ALC wall panel mold. The cleaning assembly 2 removes the main residue from the mold surface, while the air jet assembly 3 further purifies the surface with high-pressure gas, ensuring the mold surface is clean and residue-free.

[0027] The product conveyor belt 4 allows ALC wall panels to pass smoothly through the cleaning area, achieving a continuous and efficient production process. Simultaneously, the waste collection conveyor belt 5 below the product conveyor belt 4 promptly collects and transports the waste generated during the cleaning process to the collection bin 6, preventing waste accumulation and scattering, and maintaining a clean and orderly production site.

[0028] In this embodiment, the width of the waste collection conveyor belt 5 is greater than the width of the product conveyor belt 4. This design ensures that the waste can be completely covered and captured by the collection conveyor belt 5. Even if some waste is scattered during the cleaning process, it can be effectively collected, preventing the waste from falling into other areas of the production line and maintaining a clean and tidy production environment.

[0029] Specifically, a product placement table 7 is installed at one end of the product conveyor belt 4. The product placement table 7 provides operators with a convenient location for placing and removing ALC wall panels, improving operational convenience and efficiency, while reducing production line downtime caused by improper operation.

[0030] Furthermore, the cleaning assembly 2 includes a swing arm 22, one end of which is mounted on the bracket 1 via a fixing seat 23, and the other end of which is equipped with a cleaning shovel 24 and a cleaning roller 25. This structure allows the cleaning assembly 2 to flexibly adapt to ALC wall panel molds of different shapes and sizes. The combined use of the cleaning shovel 24 and the cleaning roller 25 can thoroughly remove residues from the surface of the mold, improving the efficiency and effectiveness of the cleaning process.

[0031] Furthermore, a drive cylinder 21 is installed on one side of the top of the bracket 1. The output shaft of the drive cylinder 21 is hinged to the outer end of the swing rod 22, and the end of the swing rod 22 away from the cleaning shovel 24 is hinged to the fixed base 23. The introduction of the drive cylinder 21 realizes the automated control of the cleaning assembly 2. Through the extension and retraction of the cylinder, the swing rod 22 is driven to swing, thereby realizing the automatic cleaning of the mold by the cleaning shovel 24 and the cleaning roller 25, and improving the automation level of the production line.

[0032] Furthermore, the jet assembly 3 includes a fixing rod 31, with a jet plate 32 mounted at its bottom. Several nozzles 33 are mounted on the bottom of the jet plate 32. The interior of the jet plate 32 forms a jet channel, and an air pump is connected to the outside of the jet plate 32. The bottom of the jet plate 32 communicates with each nozzle 33. The design of the jet assembly 3 utilizes high-pressure gas supplied by the air pump, which is then ejected through the jet plate 32 and nozzles 33 to further clean the mold surface, ensuring a clean and residue-free surface and improving the thoroughness of the cleaning.

[0033] Furthermore, the nozzles 33 are arranged in parallel with equal spacing. This arrangement ensures that the gas ejected from the air jet plate 32 can evenly cover the mold surface, avoiding cleaning dead spots caused by uneven nozzle arrangement and improving the uniformity and consistency of cleaning.

[0034] Furthermore, baffles 34 are installed on the outer ends of the jet plate 32. The design of the baffles 34 effectively prevents gas leakage during the jetting process, ensuring the working efficiency and cleaning effect of the jetting assembly 3, while reducing the impact of gas on other areas of the production line.

[0035] This utility model relates to a fully automatic slag removal device for an energy-saving and environmentally friendly prefabricated ALC wall panel production line. When the production line starts running, the fully automatic slag removal device also starts. The support frame 1 provides stable support for the entire device, ensuring stable operation of all components. The product conveyor belt 4 then begins operation, preparing to send the ALC wall panels into the cleaning area.

[0036] The operator places the ALC wall panel on the product placement table 7, and then the wall panel is carried into the cleaning area by the product conveyor belt 4. The product conveyor belt 4 transports the wall panel smoothly, ensuring that the wall panel remains stable during the cleaning process.

[0037] Once the ALC wall panel enters the cleaning area, the cleaning assembly 2 begins operation. The drive cylinder 21 extends, causing the swing arm 22 to rotate around the fixed base 23, bringing the cleaning shovel 24 and cleaning roller 25 into contact with and adhering to the wall panel surface. The cleaning shovel 24 scrapes away the main residue from the wall panel surface, while the cleaning roller 25 further brushes away any remaining fine particles.

[0038] After the initial cleaning by cleaning component 2, the jetting component 3 begins operation. An air pump provides high-pressure gas, which is evenly distributed to each nozzle 33 through the jetting channels inside the jetting plate 32. The nozzles 33, arranged in parallel and equidistant positions, uniformly spray the high-pressure gas to further clean the wall panel surface, ensuring the mold surface is clean and residue-free.

[0039] Waste generated during the cleaning process falls onto the waste collection conveyor belt 5. The width of the waste collection conveyor belt 5 is greater than the width of the product conveyor belt 4 to ensure that the waste can be completely covered and effectively collected. The waste collection conveyor belt 5 transports the waste to the collection bin 6 to prevent waste from accumulating and scattering, and to maintain the cleanliness and order of the production site.

[0040] After the cleaning component 2 and the jetting component 3 work together, the surface of the ALC wall panel is thoroughly cleaned. The product conveyor belt 4 then transports the cleaned wall panel out of the cleaning area to the next process.

[0041] The fully automatic slag removal device operates continuously, constantly cleaning the ALC wall panels entering the cleaning area. Baffle 34 effectively prevents gas leakage during the jetting process, ensuring the working efficiency and cleaning effect of the jetting assembly 3.

[0042] Finally, it should be noted that the electronic components in the product conveyor belt 4, waste collection conveyor belt 5, etc. in this embodiment are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. In the idle part of this device, all the above-mentioned electrical components are connected by wires. The specific connection method should refer to the working order between each electrical component in the above working principle to complete the electrical connection. They are all technologies known in the art.

[0043] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A full-automatic slag cleaning device for energy-saving and environment-friendly fabricated ALC wallboard production line, comprising a support (1), characterized in that: The cleaning assembly (2) and the air jet assembly (3) are installed on the upper side of the support (1), a product conveying belt (4) is arranged below the cleaning assembly (2) and the air jet assembly (3), a waste residue collecting conveying belt (5) is arranged at the lower part of the product conveying belt (4), and a collecting bin (6) is installed at the lower end of the waste residue collecting conveying belt (5).

2. The full-automatic slag cleaning device for the energy-saving and environment-friendly fabricated ALC wallboard production line according to claim 1, characterized in that: The width of the waste residue collecting conveying belt (5) is greater than that of the product conveying belt (4).

3. The full-automatic slag cleaning device for the energy-saving and environment-friendly fabricated ALC wallboard production line according to claim 1, characterized in that: A product placing table (7) is installed at one end of the product conveying belt (4).

4. The full-automatic slag cleaning device for the energy-saving and environment-friendly fabricated ALC wallboard production line according to claim 1, characterized in that: The cleaning assembly (2) comprises a swing rod (22), one end of the swing rod (22) is installed on the support (1) through a fixing seat (23), and a cleaning shovel (24) and a cleaning roller (25) are installed at the other end of the swing rod (22).

5. The full-automatic slag cleaning device for the energy-saving and environment-friendly fabricated ALC wallboard production line according to claim 4, characterized in that: A driving cylinder (21) is installed at the top side of the support (1), the output shaft of the driving cylinder (21) is hinged to the outer end of the swing rod (22), and the end of the swing rod (22) away from the cleaning shovel (24) is hinged to the fixing seat (23).

6. The full-automatic slag cleaning device for the energy-saving and environment-friendly fabricated ALC wallboard production line according to claim 1, characterized in that: The air jet assembly (3) comprises a fixing rod (31), an air jet plate (32) is installed at the bottom end of the fixing rod (31), a plurality of nozzles (33) are installed at the bottom of the air jet plate (32), the air jet plate (32) is internally provided with an air jet channel, an air pump is arranged outside the air jet plate (32), and the bottom of the air jet plate (32) is communicated with each nozzle (33).

7. The full-automatic slag cleaning device for the energy-saving and environment-friendly fabricated ALC wallboard production line according to claim 6, characterized in that: The nozzles (33) are arranged in parallel and at equal intervals.

8. The full-automatic slag cleaning device for the energy-saving and environment-friendly fabricated ALC wallboard production line according to claim 6, characterized in that: Baffles (34) are installed at the outer ends of the air jet plate (32).

Images