Environment-friendly cutting device for waste vehicle treatment

Abstract

The utility model relates to the technical field of abandoned vehicle treatment, in particular to an environment-friendly cutting device for abandoned vehicle treatment, which comprises a dismounting assembly, a cleaning nozzle, a water supply and drainage assembly, an extrusion assembly, a cutting assembly and a conveying belt, the conveying belt is arranged below the cutting assembly, and the cleaning nozzle is arranged in the dismounting assembly. The water supply and drainage assembly is arranged on the outer side of the dismounting assembly, the extrusion assembly is arranged on the right side of the dismounting assembly, and the conveying belt is arranged below the cutting assembly. According to the environment-friendly cutting device for waste car treatment, the waste car treatment effect is guaranteed through mutual cooperation of all the structures, meanwhile, the environment can be prevented from being damaged by flying dust in the scrap treatment process, automobile tires can be recycled, and waste is avoided.

Description

Technical Field

[0001] This utility model relates to the field of end-of-life vehicle processing technology, and in particular to an environmentally friendly cutting device for end-of-life vehicle processing. Background Technology

[0002] Scrapped vehicles are those that meet national scrapping standards, or those that, while not meeting national scrapping standards, have severely damaged engines or chassis and fail to meet national motor vehicle operation safety technical conditions or national motor vehicle pollutant emission standards. There is no fixed cutting process for scrapped vehicles; typically, large special vehicles using heavy-duty lifting robots directly dismantle the vehicles, followed by cutting. Since scrapping plants are usually located in open-air environments and the surfaces of scrapped vehicles are covered in a lot of dust, the dismantling and cutting processes generate a large amount of dust, damaging the environment. Furthermore, the manual recycling of vehicle tires affects work efficiency. Therefore, it is necessary to design an environmentally friendly cutting device for scrapped vehicle processing to solve this problem. Utility Model Content

[0003] This invention provides an environmentally friendly cutting device for the disposal of scrapped vehicles, in order to solve the technical problems mentioned in the background section.

[0004] This utility model provides an environmentally friendly cutting device for the disposal of scrapped vehicles. The environmentally friendly cutting device for the disposal of scrapped vehicles includes a disassembly assembly, a cleaning nozzle, a water supply and drainage assembly, a squeezing assembly, a cutting assembly, and a conveyor belt. The conveyor belt is located below the cutting assembly, the cleaning nozzle is located inside the disassembly assembly, the water supply and drainage assembly is located outside the disassembly assembly, the squeezing assembly is located on the right side of the disassembly assembly, and the conveyor belt is located below the cutting assembly.

[0005] Furthermore, the disassembly assembly includes: a first robotic arm, a disassembly chamber, a base, a drive shaft, a disassembly drive motor, a turntable, an electric torque wrench, a rotating handle, a lead screw, a bearing, and a frame. The first robotic arm is located on the left side of the disassembly chamber. The base is located on the bottom surface inside the disassembly chamber, and there are four bases. The frame is located between the bases. The disassembly drive motor is fixedly mounted on the base. One end of the drive shaft is connected to the output end of the disassembly drive motor, and the other end of the drive shaft is connected to the turntable. The electric torque wrench is located on the turntable. The drive shaft passes through the base, and the base has a threaded hole. The lead screw passes through the threaded hole and is located below the rotating shaft. One end of the lead screw is connected to the rotating handle, and the other end of the lead screw is connected to the bearing. A slide rail is provided below the base, and a sliding groove is provided at the bottom of the disassembly chamber.

[0006] Furthermore, the extrusion assembly includes: a hydraulic press, a first support, an extrusion chamber, and a second robotic arm. The extrusion chamber is located on the right side of the disassembly chamber, the second robotic arm is located between the disassembly chamber and the extrusion chamber, the first support is located on both sides of the extrusion chamber, and the hydraulic press is located on the first support.

[0007] Further, the cutting assembly includes: a cutting chamber, a third robotic arm, a cylinder, a pressure plate, a second support, a cutting drive motor, a first cutting shaft, a second cutting shaft, a first gear, a second gear, and a guide plate. The cutting chamber is located on the right side of the extrusion chamber, the third robotic arm is located between the cutting chamber and the extrusion chamber, the second support is located on both sides of the cutting chamber, the cylinder is located above the second support, the pressure plate is connected to the output end of the cylinder, the cutting drive motor is located on the side wall of the cutting chamber, one end of the first cutting shaft is connected to the output end of the cutting motor, the other end of the first cutting shaft is connected to the first gear, the second cutting shaft is located on one side of the first cutting shaft, the second gear is connected to one end of the second cutting shaft, the first gear meshes with the second gear, both the first cutting shaft and the second cutting shaft are located inside the cutting chamber, both the first cutting shaft and the second cutting shaft are provided with cutting blades, and the guide plate is located at the bottom of the cutting chamber.

[0008] Furthermore, the bottom of the frame is provided with several water inlets, and the bottom of the disassembly compartment is provided with drainage holes.

[0009] Furthermore, the water supply and drainage assembly includes: a cleaning water tank, a water pump, an inlet pipe, a drain pipe, and a wastewater tank. The cleaning water tank and the wastewater tank are located on one side of the disassembly compartment. One end of the water pump is connected to the cleaning water tank, and the other end of the water pump is connected to the inlet pipe. The inlet pipe is connected to the cleaning nozzle. One end of the drain pipe is connected to the drain hole, and the other end of the drain pipe is connected to the wastewater tank. Beneficial effects

[0010] An environmentally friendly cutting device for end-of-life vehicle processing includes a disassembly assembly, a cleaning nozzle, a water supply and drainage assembly, a squeezing assembly, a cutting assembly, and a conveyor belt. The conveyor belt is located below the cutting assembly, the cleaning nozzle is located inside the disassembly assembly, the water supply and drainage assembly is located outside the disassembly assembly, the squeezing assembly is located to the right of the disassembly assembly, and the conveyor belt is located below the cutting assembly. This environmentally friendly cutting device for end-of-life vehicle processing ensures effective processing of end-of-life vehicles through the coordinated operation of its various components, while also preventing dust pollution and environmental damage during the processing and allowing for the recycling of automotive parts to avoid waste. Attached Figure Description

[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0012] Figure 1 This is a first-view structural schematic diagram of an environmentally friendly cutting device for the disposal of scrapped vehicles provided by this utility model;

[0013] Figure 2 This is a first-view structural diagram of the disassembly assembly of an environmentally friendly cutting device for scrapped vehicle processing provided by this utility model;

[0014] Figure 3 This is a side sectional view of the disassembly assembly of an environmentally friendly cutting device for scrapped vehicle processing provided by this utility model;

[0015] Figure 4 This is a first-view structural schematic diagram of the extrusion component in an environmentally friendly cutting device for processing scrapped vehicles provided by this utility model;

[0016] Figure 5 This is a first-view structural diagram of the cutting component in an environmentally friendly cutting device for the disposal of scrapped vehicles provided by this utility model;

[0017] Figure 6 This is a side cross-sectional view of the cutting component in an environmentally friendly cutting device for the disposal of scrapped vehicles provided by this utility model.

[0018] Figure label:

[0019] Cleaning nozzles; 110. Conveyor belt;

[0020] 200. Disassembly assembly; 210. First robotic arm; 220. Disassembly chamber; 221. Slide groove; 222. Drain hole; 230. Base; 231. Threaded hole; 232. Slide rail; 240. Disassembly drive motor; 241. Drive shaft; 242. Turntable; 243. Electric torque wrench; 250. Rotating handle; 251. Lead screw; 252. Bearing; 260. Frame; 261. Drain hole;

[0021] 300. Extrusion assembly; 310. Hydraulic press; 320. First support; 330. Extrusion chamber; 340. Second robotic arm;

[0022] 400. Cutting assembly; 410. Cutting chamber; 420. Third robotic arm; 430. Cylinder; 431. Pressure plate; 440. Second support; 450. Cutting drive motor; 451. First cutting shaft; 452. Second cutting shaft; 453. First gear; 454. Second gear; 455. Cutting blade; 460. Guide plate;

[0023] 500. Water supply and drainage components; 510. Clean water tank; 520. Water pump; 530. Inlet pipe; 540. Drain pipe; 550. Wastewater tank. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. It should be understood that the specific embodiments described herein are only for explaining the present utility model and not for limiting it. Furthermore, it should be noted that, for ease of description, only the parts related to the present utility model are shown in the drawings, not all of the structures. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0025] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of the present invention. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.

[0026] Please see Figures 1 to 6 This utility model provides an environmentally friendly cutting device for the disposal of scrapped vehicles, including a disassembly assembly 200, a cleaning nozzle 100, a water supply and drainage assembly 500, a squeezing assembly 300, a cutting assembly 400, and a conveyor belt 110. The conveyor belt 110 is disposed below the cutting assembly 400, the cleaning nozzle 100 is disposed inside the disassembly assembly 200, the water supply and drainage assembly 500 is disposed outside the disassembly assembly 200, the squeezing assembly 300 is disposed to the right of the disassembly assembly 200, and the conveyor belt 110 is disposed below the cutting assembly 400.

[0027] Furthermore, when a user needs to use the environmentally friendly cutting device for scrapped vehicle processing provided by this utility model, firstly, the disassembly component 200 starts working, the first robotic arm 210 sends the scrapped vehicle into the disassembly chamber 220 to remove the tires, and the cleaning nozzle 100 cleans the scrapped vehicle in the disassembly chamber 220. Then, the extrusion component 300 starts working, the second robotic arm 340 sends the scrapped vehicle from the disassembly chamber 220 into the extrusion chamber 330 to flatten the scrapped vehicle. Then, the cutting component 400 starts working, the third robotic arm 420 sends the scrapped vehicle from the extrusion chamber 330 into the cutting chamber 410 to complete the cutting of the scrapped vehicle. After that, the cut scrapped vehicle parts are transported away by the conveyor belt 110, thereby ensuring the cutting effect of the scrapped vehicle, avoiding dust pollution and environmental damage, and also recycling the scrapped vehicle tires to avoid waste.

[0028] In this embodiment, the disassembly assembly 200 includes: a first robotic arm 210, a disassembly chamber 220, a base 230, a drive shaft 241, a disassembly drive motor 240, a turntable 242, an electric torque wrench 243, a rotating handle 250, a lead screw 251, a bearing 252, and a frame 260. The first robotic arm 210 is disposed on the left side of the disassembly chamber 220. The base 230 is disposed on the bottom surface inside the disassembly chamber 220. There are four bases 230. The frame 260 is disposed between the bases 230. The disassembly drive motor 240 is fixedly disposed on the base 230. The drive shaft 241... One end of the drive shaft 241 is connected to the output end of the disassembly drive motor 240, and the other end of the drive shaft 241 is connected to the turntable 242. The electric torque wrench 243 is mounted on the turntable 242. The drive shaft 241 passes through the base 230, which has a threaded hole 231. The lead screw 251 passes through the threaded hole 231 and is located below the rotating shaft. One end of the lead screw 251 is connected to the rotating handle 250, and the other end is connected to the bearing 252. A slide rail 232 is provided below the base 230, and a slide groove 221 is provided at the bottom of the disassembly chamber 220.

[0029] In this process, the first robotic arm 210 delivers the scrapped vehicle onto the frame 260 in the dismantling chamber 220. The water pump 520 pressurizes cleaning water from the cleaning water tank 510 and delivers it through the inlet pipe 530 into the cleaning nozzle 100. After cleaning the scrapped vehicle, the cleaning wastewater flows through the water outlet 261 and drain hole 222 into the drain pipe 540 and then into the wastewater tank 550. Then, rotating the handle 250 causes the lead screw 251 to rotate. Since the base 230 has a slide rail 232 and the dismantling chamber 220 has a sliding groove 221 at the bottom, the lead screw 251 moves the base 230 forward within the sliding groove 221, thus moving the electric torque wrench 2... 43 is inserted into the bolt hole of the car tire. The disassembly drive motor 240 drives the turntable 242 to rotate. The turntable 242 drives the electric torque wrench 243 to rotate. The electric torque wrench 243 drives the car tire to rotate. During the rotation, the car tire can be cleaned better, reducing the cleaning time of workers after the car tire is recycled. Then the disassembly drive motor 240 stops working, and the electric torque wrench 243 starts working to remove the fastening bolts of the car tire. The handle 250 is rotated in the opposite direction to drive the base 230 to move in the opposite direction. The electric torque wrench 243 moves away from the car tire. Since the fastening bolts of the car tire are removed, the car tire can slide into the disassembly chamber 220 for easy recycling.

[0030] It is worth noting that the electric torque wrench 243 in the above embodiment is a conventional electric torque wrench 243 in the prior art, and its working principle will not be described in detail here.

[0031] In this embodiment, the extrusion assembly 300 includes: a hydraulic press 310, a first support 320, an extrusion chamber 330, and a second robotic arm 340. The extrusion chamber 330 is disposed on the right side of the disassembly chamber 220, the second robotic arm 340 is disposed between the disassembly chamber 220 and the extrusion chamber 330, the first support 320 is disposed on both sides of the extrusion chamber 330, and the hydraulic press 310 is disposed on the first support 320.

[0032] During the process of the second robotic arm 340 sending the scrapped car from the dismantling chamber 220 to the compression chamber 330, the tire fixing bolts are removed, and the tires will fall into the dismantling chamber 220 during the transportation process. They will then be collected by the workers. After the scrapped car is sent into the compression chamber 330, the hydraulic press 310 starts to work to flatten the scrapped car that has been transported to the compression chamber 330, so as to facilitate subsequent work.

[0033] In this embodiment, the cutting assembly 400 includes: a cutting chamber 410, a third robotic arm 420, a cylinder 430, a pressure plate 431, a second support 440, a cutting drive motor 450, a first cutting shaft 451, a second cutting shaft 452, a first gear 453, a second gear 454, and a guide plate 60. The cutting chamber 410 is located on the right side of the extrusion chamber 330, the third robotic arm 420 is located between the cutting chamber 410 and the extrusion chamber 330, the second support 440 is located on both sides of the cutting chamber 410, the cylinder 430 is located above the second support 440, the pressure plate 431 is connected to the output end of the cylinder 430, and the cutting drive motor... 450 is disposed on the side wall of the cutting chamber 410. One end of the first cutting shaft 451 is connected to the output end of the cutting motor, and the other end of the first cutting shaft 451 is connected to the first gear 453. The second cutting shaft 452 is disposed on one side of the first cutting shaft 451. The second gear 454 is connected to one end of the second cutting shaft 452. The first gear 453 meshes with the second gear 454. Both the first cutting shaft 451 and the second cutting shaft 452 are disposed inside the cutting chamber 410. Both the first cutting shaft 451 and the second cutting shaft 452 are provided with cutting blades 455. The guide plate 60 is disposed at the bottom of the cutting chamber 410.

[0034] The third robotic arm 420 delivers the scrapped car from the compression chamber 330 into the cutting chamber 410. Then, the cylinder 430 starts working, pushing the pressure plate 431 downward to seal the top of the cutting chamber 410. After that, the cutting drive motor 450 starts working, driving the first cutting shaft 451 to rotate. The first cutting shaft 451 drives the first gear 453 to rotate, the first gear 453 drives the second gear 454 to rotate, and the second gear 454 drives the second cutting shaft 452 to rotate. During the rotation of the first cutting shaft 451 and the second cutting shaft 452, the cutting blade 455 completes the cutting action of the scrapped car. After the scrapped car parts are cut, they fall onto the conveyor belt 110 via the guide plate 60, completing the recycling of the scrapped car parts. The guide plate 60 can constrain the falling range of the parts so that the parts can be adjusted into the range of the conveyor belt 110.

[0035] In this embodiment, the water supply and drainage assembly 500 includes: a cleaning water tank 510, a water pump 520, an inlet pipe 530, a drain pipe 540, and a wastewater tank 550. The cleaning water tank 510 and the wastewater tank 550 are disposed on one side of the disassembly compartment 220. One end of the water pump 520 is connected to the cleaning water tank 510, and the other end of the water pump 520 is connected to the inlet pipe 530. The inlet pipe 530 is connected to the cleaning nozzle 100. One end of the drain pipe 540 is connected to the drain hole 222, and the other end of the drain pipe 540 is connected to the wastewater tank 550.

[0036] The water pump 520 pressurizes the water in the cleaning water tank 510 and sends it into the water inlet pipe 530 and then into the cleaning nozzle 100 to clean the scrapped vehicle and avoid stirring up dust during the process. Afterwards, the cleaning wastewater flows into the drain pipe 540 through the water outlet 261 and the drain outlet 222 and then into the wastewater tank 550.

[0037] An environmentally friendly cutting device for end-of-life vehicle processing includes a dismantling assembly 200, a cleaning nozzle 100, a water supply and drainage assembly 500, a squeezing assembly 300, a cutting assembly 400, and a conveyor belt 110. The conveyor belt 110 is located below the cutting assembly 400, the cleaning nozzle 100 is located inside the dismantling assembly 200, the water supply and drainage assembly 500 is located outside the dismantling assembly 200, the squeezing assembly 300 is located on the right side of the dismantling assembly 200, and the conveyor belt 110 is located below the cutting assembly 400. This environmentally friendly cutting device for end-of-life vehicle processing ensures effective processing of end-of-life vehicles through the cooperation of its various structures, while also avoiding dust pollution and environmental damage during the processing and recycling of automotive parts to prevent waste.

[0038] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An environmentally friendly cutting device for end-of-life vehicle processing, characterized by, The utility model relates to a kind of dismantling assembly, cleaning nozzle, water supply and drainage assembly, extrusion assembly, cutting assembly and conveying belt. The dismantling assembly includes first manipulator, dismantling bin, base, transmission shaft, dismantling drive motor, rotary disc, electric torque wrench, rotary handle, lead screw, bearing and vehicle frame, the first manipulator is arranged on the left side of the dismantling bin, the base is arranged on the inner bottom surface of the dismantling bin, the number of the base is four, the vehicle frame is arranged between the base, the dismantling drive motor is fixedly arranged on the base, one end of the transmission shaft is connected with the output end of the dismantling drive motor, the other end of the transmission shaft is connected with the rotary disc, the electric torque wrench is arranged on the rotary disc, the transmission shaft passes through the base, the base is provided with threaded hole, the lead screw passes through the threaded hole, the lead screw is arranged below the transmission shaft, one end of the lead screw is connected with rotary handle, the other end of the lead screw is connected with the bearing, the base is provided with slide rail below, the bottom of the dismantling bin is provided with sliding groove. The extrusion assembly includes hydraulic press, first support, extrusion bin and second manipulator, the extrusion bin is arranged on the right side of the dismantling bin, the second manipulator is arranged between the dismantling bin and the extrusion bin, the first support is arranged on both sides of the extrusion bin, and the hydraulic press is arranged on the first support. The cutting assembly includes cutting bin, third manipulator, cylinder, pressing plate, second support, cutting drive motor, first cutting shaft, second cutting shaft, first gear, second gear and guide plate, the cutting bin is arranged on the right side of the extrusion bin, the third manipulator is arranged between the cutting bin and the extrusion bin, the second support is arranged on both sides of the cutting bin, the cylinder is arranged above the second support, the pressing plate is connected with the output end of the cylinder, the cutting drive motor is arranged on the side wall of the cutting bin, one end of the first cutting shaft is connected with the output end of the cutting drive motor, the other end of the first cutting shaft is connected with the first gear, the second cutting shaft is arranged on one side of the first cutting shaft, the second gear is connected with one end of the second cutting shaft, the first gear is engaged with the second gear, the first cutting shaft and the second cutting shaft are arranged in the cutting bin, cutting knife block is arranged on the first cutting shaft and the second cutting shaft, and the guide plate is arranged at the bottom of the cutting bin. The bottom end of the vehicle frame is provided with a plurality of water holes, and the bottom of the dismantling bin is provided with a drainage hole. ​ ​ 2. The environment-friendly cutting device for processing of a scrapped vehicle according to claim 1, wherein ​ 3. An environmentally friendly cutting device for scrap car processing according to claim 2, characterized in that, ​ 4. The environmentally friendly cutting device for processing of a scrapped car according to claim 3, characterized in that, ​ 5. The environment-friendly cutting device for processing of a scrapped vehicle according to claim 2, wherein ​ 6. An environmentally friendly cutting device for scrap car processing according to claim 5, characterized in that, The water supply and drainage assembly comprises a cleaning water tank, a water pump, a water inlet pipe, a water outlet pipe and a waste water tank, the cleaning water tank and the waste water tank are arranged on one side of the disassembly compartment, one end of the water pump is connected with the cleaning water tank, the other end of the water pump is connected with the water inlet pipe, the water inlet pipe is connected with the cleaning nozzle, one end of the water outlet pipe is connected with the drainage hole, and the other end of the water outlet pipe is connected with the waste water tank.

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