Automatic disc spring stacking device

Abstract

The utility model relates to the technical field of machining and manufacturing, in particular to an automatic disc spring stacking device which comprises a workbench, a stamping die, a material guide plate and a packaging rod, the stamping die is fixedly installed at the top of the workbench, the material guide plate is fixedly installed at the front end of the stamping die through a bolt, and the material guide plate is obliquely arranged. A first discharging plate and a second discharging plate are arranged on the material guiding plate in a forked mode, the first discharging plate is perpendicular to the material guiding plate, an included angle is formed between the second discharging plate and the second discharging plate, the forked design of the first discharging plate and the second discharging plate and accurate control over a reverse side inlet and a front side inlet ensure that disc springs are separated and stacked in the preset direction, disorder and dislocation are avoided, and the disc springs are separated and stacked in the preset direction. Due to the narrowing design, the installation of the blocking frame and the use of the limiting ring and the rubber mat, the movement of the disc springs is further limited, the neatness and stability of stacking are guaranteed, the packaging rod adopts the triangular section design, and therefore it can be guaranteed that the angles of the disc springs on the same rod are consistent.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing and manufacturing technology, specifically to an automatic disc spring stacking device. Background Technology

[0002] In the vast field of mechanical engineering and manufacturing, disc springs, as an indispensable elastic element, play a crucial role in various mechanical equipment due to their unique mechanical properties and wide range of applications. However, the traditional production and packaging process of disc springs faces many challenges, which severely restrict the improvement of production efficiency and the stability of product quality.

[0003] Traditional disc spring production and packaging processes rely primarily on manual labor, which is not only inefficient but also highly susceptible to human error. Specifically, it presents several significant problems:

[0004] Manual sorting and stacking:

[0005] The separation and stacking of disc springs is usually done manually. This process is not only time-consuming and labor-intensive, but also greatly increases labor intensity and time costs. Operators need to carefully distinguish the front and back of the disc springs and sort and stack them one by one. This is not only inefficient, but also prone to sorting errors due to fatigue or negligence.

[0006] Poor consistency:

[0007] Manual operation makes it difficult to ensure consistency in sorting and stacking each time. Due to the variability in manual operation, key parameters such as the stacking angle and spacing of disc springs are often difficult to standardize, leading to unstable product quality. This inconsistency not only affects the aesthetics of the product but may also negatively impact the mechanical properties and lifespan of the disc springs.

[0008] Low productivity:

[0009] Traditional methods cannot achieve automated continuous production of disc springs. Manual operation requires frequent interruptions and waiting, making it impossible to form an efficient production line. This not only limits the improvement of production speed but also increases production costs and management difficulty.

[0010] Many easily damaged parts:

[0011] Disc springs are easily damaged during manual handling. Rough or improper handling can cause scratches, deformation, and other defects on the surface of the disc springs, increasing the defect rate. These defective products not only require additional time and cost for repair or disposal, but also seriously affect the overall quality of the product and the company's reputation. Utility Model Content

[0012] (a) Technical problems to be solved

[0013] To address the shortcomings of existing technologies, this utility model provides an automatic disc spring feeding device.

[0014] (II) Technical Solution

[0015] To achieve the above objectives, this utility model provides the following technical solution: An automatic disc spring stacking device of this utility model includes a worktable, a stamping die, a guide plate, and a packaging rod. The stamping die is fixedly installed on the top of the worktable. The guide plate is fixedly installed at the front end of the stamping die by bolts. The guide plate is inclined and has two branched discharge plates: a first discharge plate and a second discharge plate. The first discharge plate is perpendicular to the guide plate, and the second discharge plate has an included angle with the first discharge plate. A baffle is provided at the entrance of the first discharge plate, and a reverse entrance is provided between the baffle and the first discharge plate. The entrance of the second discharge plate is a front entrance. Discharge ports are provided at the bottom ends of both the first and second discharge plates. The packaging rod is located below the discharge ports of the first and second discharge plates.

[0016] Preferably, the reverse inlet on the discharge plate one and the front inlet on the discharge plate two gradually narrow towards the discharge ports of the fabric plate one and the fabric plate two.

[0017] More preferably, the bottom of the packaging rod is provided with a base, and the packaging rod has a triangular cross-section.

[0018] Preferably, baffle frames are installed on the discharge ports of the discharge plate one and the discharge plate two.

[0019] Preferably, a limiting ring is fitted onto the packaging rod, and the inner side of the limiting ring includes a rubber pad. The limiting ring is press-fitted onto the packaging rod through the rubber pad.

[0020] More preferably, the base is provided with a plug rod, the top of the plug rod is provided with a threaded groove, and the bottom of the packaging rod is connected to the threaded groove through a threaded structure.

[0021] (III) Beneficial Effects

[0022] Compared with the prior art, the present invention provides an automatic disc spring feeding device, which has the following advantages:

[0023] Improve production efficiency:

[0024] The fixed installation of the stamping die and the inclined design of the guide plate ensure continuous and stable production of disc springs, reducing production interruptions and waiting time.

[0025] Ensure stacking quality:

[0026] The bifurcated design of the first and second discharge plates, along with the precise control of the reverse and front inlets, ensures that the disc springs separate and stack in the predetermined direction, avoiding confusion and misalignment.

[0027] The narrow design, the installation of the baffle frame, and the use of the limiting ring and rubber pad further restrict the movement of the disc spring, ensuring the neatness and stability of the stacking.

[0028] Enhancing device stability and reliability:

[0029] The packaging rod adopts a triangular cross-section design, which ensures that the angle of the disc springs on the same rod is consistent.

[0030] The fixed support and detachable connection design of the base facilitates the stable installation and quick replacement of the packaging rod, improving the reliability and ease of maintenance of the device.

[0031] Enhancing production flexibility and adaptability:

[0032] By adjusting the angle of the discharge plate, the opening and closing of the baffle, and the position of the packaging rod, it is possible to flexibly adapt to the stacking requirements of disc springs of different specifications and types. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0034] Figure 2 This is a schematic diagram of the guide plate structure of this utility model;

[0035] Figure 3 This is a schematic diagram of the packaging rod structure of this utility model;

[0036] In the diagram: 1. Workbench; 2. Stamping die; 3. Guide plate; 4. Packaging rod; 5. Discharge plate one; 6. Discharge plate two; 7. Baffle; 8. Reverse entrance; 9. Baffle frame; 10. Base; 11. Insert rod; 12. Limiting ring. Detailed Implementation

[0037] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0038] Please see Figure 1-3This utility model discloses an automatic disc spring stacking device, comprising a worktable 1, a stamping die 2, a guide plate 3, and a packaging rod 4. The stamping die 2 is fixedly installed on the top of the worktable 1. The guide plate 3 is fixedly installed on the front end of the stamping die 2 by bolts. The guide plate 3 is inclined and has a forked discharge plate 5 and a discharge plate 6. The discharge plate 5 is perpendicular to the guide plate 3. The discharge plates 6 are at an angle to each other. The inlet of the discharge plate 5 is provided with a baffle 7. The baffle 7 and the discharge plate 5 are provided with a reverse inlet 8. The inlet of the discharge plate 6 is a front inlet. The bottom ends of the discharge plates 5 and 6 are provided with discharge ports. The packaging rod 4 is located below the discharge ports of the discharge plates 5 and 6.

[0039] The core of this automatic disc spring stacking device lies in the coordinated operation of the worktable 1, stamping die 2, guide plate 3, and packaging rod 4 to achieve automatic and orderly stacking of disc springs. The specific working principle and preferred technical solution are as follows:

[0040] Basic working principle:

[0041] The stamping die 2 is fixedly installed on the top of the worktable 1 and is used for stamping and forming disc springs.

[0042] The guide plate 3 is inclinedly set at the front end of the stamping die 2 and fixed by bolts to guide the disc spring into the subsequent material distribution process.

[0043] The guide plate 3 is forked into discharge plate 5 and discharge plate 6, which are responsible for the disc spring discharge from the reverse and front sides, respectively.

[0044] The discharge plate 5 is perpendicular to the guide plate 3, and the discharge plate 6 is at an angle to the discharge plate 5 to ensure that the disc spring separates in the predetermined direction.

[0045] The reverse inlet 8 and the front inlet are respectively located at the inlets of discharge plate 1 5 and discharge plate 2 6, and the opening and closing of the reverse inlet 8 are controlled by the baffle 7.

[0046] Packaging rod 4 is located below the discharge port and is used to receive and stack disc springs.

[0047] Preferred technical solution:

[0048] Narrowing design: The reverse inlet 8 and the front inlet gradually narrow towards the outlet to ensure that the disc spring remains stable during the discharge process and avoids jumping or misalignment.

[0049] Packaging rod 4 design: Packaging rod 4 adopts a triangular cross section to enhance stability; the bottom is equipped with a base 10 for easy fixing and support.

[0050] Installation of baffle 9: Install baffle 9 on the discharge port to further restrict the movement of the disc spring and ensure neat stacking.

[0051] Limiting ring 12 and rubber pad: A limiting ring 12 is fitted on the packaging rod 4, with a rubber pad on the inside, which prevents the disc spring from slipping or shifting through interference fit.

[0052] Detachable connection: The base 10 is equipped with a plug rod 11 with a threaded groove at the top. The bottom of the packaging rod 4 is connected to the threaded groove through a threaded structure, which facilitates disassembly and replacement.

[0053] Detailed workflow:

[0054] Preparation phase:

[0055] Place the disc spring material under the stamping die 2 to ensure that the stamping die 2 can be accurately aligned and stamp the material.

[0056] Check whether the guide plate 3, discharge plate 1 5, discharge plate 2 6 and packaging rod 4 are installed in place and ensure that each component functions properly.

[0057] Stamping and material distribution stages:

[0058] Start stamping die 2 to stamp the disc spring material.

[0059] After molding, the disc spring is guided by the guide plate 3 and enters the reverse entrance 8 or the front entrance of the discharge plate 5 or discharge plate 6.

[0060] Based on the orientation of the disc spring, the opening and closing of the reverse inlet 8 is controlled by the baffle 7 to ensure that the disc spring enters the discharge plate in the predetermined direction.

[0061] Stacking stage:

[0062] The disc spring falls through the discharge port of discharge plate 5 or discharge plate 6 and enters the area above the packaging rod 4.

[0063] Packaging rod 4 features a triangular cross-section design to ensure stable stacking of disc springs.

[0064] If further restriction is required on the movement of the disc spring, a baffle 9 can be installed on the discharge port.

[0065] The limiting ring 12 and the rubber pad on the packaging rod 4 serve to fix and cushion the disc spring, preventing it from slipping or shifting.

[0066] Final stage:

[0067] When the disc springs on packaging rod 4 are stacked to a certain quantity, the stamping operation is stopped.

[0068] The packaging rod 4 is disassembled using a threaded structure, and the stacked disc springs are removed for further processing.

[0069] Clean the work area and check that all parts are in good condition to prepare for the next use.

[0070] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A disc spring automatic stacking device characterized by comprising: Including workbench (1), punch die (2), guide plate (3) and packaging rod (4), the punch die (2) is fixedly installed on the top of workbench (1), the guide plate (3) is fixedly installed on the front end of punch die (2) by bolt, the guide plate (3) is arranged obliquely, the guide plate (3) is bifurcated with discharge plate one (5) and discharge plate two (6), the discharge plate one (5) is perpendicular to the guide plate (3), the discharge plate two (6) is provided with an included angle between discharge plate two (6), the inlet of discharge plate one (5) is provided with baffle (7), the baffle (7) and discharge plate one (5) between the reverse face inlet (8), the inlet of discharge plate two (6) is the front entrance, the bottom of discharge plate one (5) and discharge plate two (6) is provided with discharge port, the packaging rod (4) is located below the discharge port of discharge plate one (5) and discharge plate two (6).

2. The disc spring automatic stacking device according to claim 1, wherein The reverse face inlet (8) on the discharge plate one (5) and the front entrance on the discharge plate two (6) gradually narrow to the discharge port direction of fabric plate one and fabric plate two.

3. The disc spring automatic stacking device according to claim 2, wherein The bottom of the packaging rod (4) is provided with a base (10), and the packaging rod (4) adopts a triangular cross section.

4. The disc spring automatic stacking device according to claim 3, wherein The discharge port of the discharge plate one (5) and the discharge plate two (6) is provided with a baffle (9).

5. The disc spring automatic stacking device according to claim 4, wherein The packaging rod (4) is provided with a limiting ring (12), the inner side of the limiting ring (12) is provided with a rubber pad, and the limiting ring (12) is attached to the packaging rod (4) by the rubber pad.

6. The disc spring automatic stacking device according to claim 5, wherein The base (10) is provided with a plug rod (11), and the top of the plug rod (11) is provided with a threaded groove, and the bottom of the packaging rod (4) is connected with the threaded groove through a threaded structure.

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