Double-spindle efficient machining type spark plug and oil sprayer spacer bush machining equipment
By using a dual-spindle and dual-tool design, the problem of the inability to process spacer raw materials simultaneously in existing technologies has been solved, thereby improving spacer production efficiency.
Patent Information
- Application Number
- CN202520206430.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-10
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2035-02-10
AI Technical Summary
Existing machine tools cannot process two parts of the raw material for spark plugs and fuel injector bushings simultaneously, resulting in low processing efficiency.
Design a dual-spindle high-efficiency machining equipment for spark plugs and injector bushings, which uses dual spindles and dual machining tool sets to simultaneously process two parts of the bushing raw material.
The design of dual spindles and dual machining tool sets significantly improves the production efficiency of spacers, enabling rapid and efficient processing of spacer raw materials.
Smart Images
Figure CN223748690U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of spacer sleeve processing, in particular to a double-spindle high -efficient processing formula spark plug and oil atomizer spacer sleeve processing equipment. BACKGROUND
[0002] The gasoline engine adopts the central direct injection fuel system, and the spark plug and the oil atomizer are installed at the central part of the combustion chamber. After the fuel is sprayed from the oil atomizer, it will be immediately connected to the ignition point of the spark plug to ignite the fuel to generate power. The spark plug and the oil atomizer need to use a spacer sleeve when installed on the gasoline engine to ensure the sealing of the connection. The spacer sleeve needs to be processed by a machine tool during production.
[0003] The machine tool in the prior art can only process one part of the spacer sleeve raw material at a time. After processing is completed, the tool set needs to be replaced or other machine tools need to be used to process the other part of the spacer sleeve raw material, which affects the processing efficiency. Therefore, it is necessary to design a double-spindle high-efficiency processing type spark plug and oil atomizer spacer sleeve processing equipment. SUMMARY
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a double-spindle high-efficiency processing type spark plug and oil atomizer spacer sleeve processing equipment, which is designed with double spindles and double processing tool sets, which facilitates the simultaneous processing of two parts of a group of spacer sleeve raw materials and effectively improves the production efficiency of the spacer sleeve.
[0005] To achieve the above purpose, the utility model provides the following technical scheme: a double-spindle high-efficiency processing type spark plug and oil atomizer spacer sleeve processing equipment, comprising a main machine box, the inside of the main machine box is symmetrically installed with a first spindle and a second spindle, a first feeding mechanism is installed on one side of the first spindle on the side of the main machine box, a first processing tool set is movably connected on the side of the first spindle, and a first loader is movably connected between the first spindle and the first feeding mechanism;
[0006] A second feeding mechanism is installed on one side of the second spindle on the side of the main machine box, a second processing tool set is movably connected on the side of the second spindle, and a second loader is movably connected between the second spindle and the second feeding mechanism;
[0007] A turnover chuck mechanism is installed above the first spindle and the second spindle in the inside of the main machine box;
[0008] An electric control box is installed on the outside of the main machine box, and the electric control box is electrically connected with the first feeding mechanism, the first loader, the first spindle, the first processing tool set, the second feeding mechanism, the second loader, the second processing tool set, the second spindle and the turnover chuck mechanism.
[0009] Preferably, the first loader and the second loader each comprise an X-axis module, a Y-axis module, a Z-axis module and an electric clamp;
[0010] The X-axis module is symmetrically installed on the front side of the main box, the top of the X-axis module is movably connected with the Y-axis module, the top of the Y-axis module is movably connected with the Z-axis module, and the electric clamp is installed on the Z-axis module.
[0011] Preferably, the inside of the main box is provided with a camera seat above the first machining tool group and the second machining tool group, the bottom of the camera seat is provided with an industrial camera, the inside of the electric control box is provided with a PLC controller, the top of the electric control box is provided with a buzzer alarm, the industrial camera is electrically connected with the input end of the PLC controller, and the output end of the PLC controller is electrically connected with the buzzer alarm.
[0012] Preferably, the top of the camera seat is provided with an arc-shaped mounting groove, and the camera seat is fixed in the inside of the main box through bolts penetrating through the arc-shaped mounting groove.
[0013] Preferably, a clamping seat is installed around the industrial camera on the camera seat, a transparent protective cover is clamped on the clamping seat, and positioning screws connected with the clamping seat are rotationally connected around the transparent protective cover.
[0014] The beneficial effects of the present application are as follows:
[0015] The double-spindle and double-machining-tool-group design facilitates simultaneous machining of two parts of a group of spacer sleeve raw materials, and effectively improves the production efficiency of the spacer sleeve. BRIEF DESCRIPTION OF DRAWINGS
[0016] The accompanying drawings are included to provide a further understanding of the present application, and constitute a part of the specification, and are used together with the embodiments of the present application to explain the present application, and do not constitute a limitation on the present application. In the drawings:
[0017] Figure 1 is a schematic diagram of the overall front plane structure of the present application;
[0018] Figure 2 is a schematic diagram of the plane structure of the loader of the present application;
[0019] Figure 3 is a schematic diagram of the plane structure of the camera seat area of the present application;
[0020] Figure 4 is a schematic diagram of the sectional plane structure of the electric control box of the present application;
[0021] The figure labels are as follows: 1, main machine box; 2, first feeding mechanism; 3, first loader; 301, X-axis module; 302, Y-axis module; 303, Z-axis module; 304, electric clamp; 4, first main shaft; 5, first machining tool group; 6, second feeding mechanism; 7, second loader; 8, second machining tool group; 9, second main shaft; 10, turnover chuck mechanism; 11, electric control box; 12, buzzer alarm; 13, camera seat; 14, industrial camera; 15, clamping seat; 16, transparent protective cover; 17, positioning screw; 18, arc-shaped mounting groove; 19, PLC controller. DETAILED DESCRIPTION
[0022] Hereinafter, only certain exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0023] In the description of the present application, it should be explained that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features.
[0024] The technical solutions of the present application will be described below in conjunction with the drawings.
[0025] Embodiment one
[0026] Given by Figure 1 , Figure 2 , Figure 3 and Figure 4 The present application provides the following technical solutions: a double-spindle high-efficiency processing type spark plug and oil injector spacer sleeve processing equipment, comprising a main machine box 1, the inside of the main machine box 1 is symmetrically provided with a first main shaft 4 and a second main shaft 9, a first feeding mechanism 2 is installed on one side of the first main shaft 4 at the side of the main machine box 1, a first machining tool group 5 is movably connected to the side of the first main shaft 4, and a first loader 3 is movably connected between the first main shaft 4 and the first feeding mechanism 2;
[0027] The second loading mechanism 6 is installed on one side of the second main shaft 9, the second machining tool group 8 is movably connected to the side of the second main shaft 9, and the second loading mechanism 6 is movably connected between the second main shaft 9 and the second loading mechanism 6.
[0028] The turnover chuck mechanism 10 is installed above the first main shaft 4 and the second main shaft 9 in the inside of the main box 1.
[0029] The electric control box 11 is installed on the outside of the main box 1, and the electric control box 11 is electrically connected with the first loading mechanism 2, the first loading mechanism 3, the first main shaft 4, the first machining tool group 5, the second loading mechanism 6, the second loading mechanism 7, the second machining tool group 8, the second main shaft 9 and the turnover chuck mechanism 10. The spacer raw material is conveyed through the first loading mechanism 2 and the second loading mechanism 6. The electric clamp 304 of the first loading mechanism 3 takes out the spacer raw material conveyed by the first loading mechanism 2 and loads it onto the hydraulic chuck of the first main shaft 4 under the drive of the X-axis module 301, the Y-axis module 302 and the Z-axis module 303. The electric clamp 304 of the second loading mechanism 7 takes out the spacer raw material conveyed by the second loading mechanism 6 and loads it onto the hydraulic chuck of the second main shaft 9 under the drive of the X-axis module 301, the Y-axis module 302 and the Z-axis module 303. Under the predetermined program of the electric control box 11, the first machining tool group 5 and the second machining tool group 8 process different parts of the spacer raw material on the first main shaft 4 and the second main shaft 9 respectively. After processing, the first loading mechanism 3 and the second loading mechanism 7 take down the spacer raw material on the first main shaft 4 and the second main shaft 9 respectively and convey it to the two hydraulic chucks of the turnover chuck mechanism 10. After transposition by the turnover chuck mechanism 10, the spacer raw material is loaded again on the first main shaft 4 and the second main shaft 9 under the conveyance of the first loading mechanism 3 and the second loading mechanism 7 for processing of another part. Until the processing is completed, the double main shaft and double machining tool group design facilitates simultaneous processing of two parts of a group of spacer raw materials, effectively improving the production efficiency of the spacer.
[0030] Preferably, the first loading mechanism 3 and the second loading mechanism 7 each include an X-axis module 301, a Y-axis module 302, a Z-axis module 303 and an electric clamp 304.
[0031] The X-axis module 301 is symmetrically installed on the front side of the main box 1, the top of the X-axis module 301 is movably connected with the Y-axis module 302, the top of the Y-axis module 302 is movably connected with the Z-axis module 303, and the Z-axis module 303 is installed with the electric clamp 304.
[0032] Example two
[0033] Reference Figure 1 , Figure 3 and Figure 4As another preferred embodiment, the difference from the first embodiment is that the camera seat 13 is installed above the first machining tool group 5 and the second machining tool group 8 in the interior of the main box 1, the industrial camera 14 is installed at the bottom of the camera seat 13, the PLC controller 19 is installed in the interior of the electric control box 11, the buzzer alarm 12 is installed at the top of the electric control box 11, the industrial camera 14 is electrically connected to the input end of the PLC controller 19, and the output end of the PLC controller 19 is electrically connected to the buzzer alarm 12. The industrial camera 14 is arranged to collect images of the cutting tools on the first machining tool group 5 and the second machining tool group 8 in real time, and transmit the collected image information to the PLC controller 19. The PLC controller 19 compares with the complete cutting tool image in the interior, and controls the buzzer alarm 12 to alarm when the cutting tools on the first machining tool group 5 and the second machining tool group 8 are broken or damaged, so as to remind the management personnel to replace in time and avoid damaging the spacer sleeve raw materials.
[0034] Preferably, the top of the camera seat 13 is provided with an arc-shaped mounting groove 18, and the camera seat 13 is fixed in the interior of the main box 1 by passing through the bolt of the arc-shaped mounting groove 18. By adjusting the position of the bolt in the arc-shaped mounting groove 18, the camera seat 13 can be installed at different angles.
[0035] Preferably, the four sides of the camera seat 13 are provided with clamping seats 15, and the clamping seats 15 are clamped with transparent protective covers 16. The four sides of the transparent protective cover 16 are screwed with positioning screws 17 connected with the clamping seats 15. The transparent protective cover 16 is buckled on the clamping seat 15 and locked by the positioning screw 17. The transparent protective cover 16 is convenient to install and disassemble, and protects the industrial camera 14.
[0036] Working principle:
[0037] The first loading machine 3 and the second loading machine 7 work to take down the spacer sleeve raw materials on the first main shaft 4 and the second main shaft 9 respectively and transport to the two hydraulic chucks of the turnover chuck mechanism 10, after transposition through the turnover chuck mechanism 10, the spacer sleeve raw materials are loaded on the first main shaft 4 and the second main shaft 9 again under the transport of the first loading machine 3 and the second loading machine 7, another part is processed, until the processing is completed, the double main shaft and the double machining tool group design facilitate the simultaneous processing of two parts of a group of spacer sleeve raw materials, and effectively improve the production efficiency of the spacer sleeve.
[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can be modified to the technical solutions recorded in the foregoing embodiments, or equivalent replacement of some of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A double-spindle high-efficiency machining type spark plug and oil injector spacer sleeve machining equipment comprising a main machine box (1), characterized in that: The inside of the main box (1) is symmetrically provided with a first main shaft (4) and a second main shaft (9), a first feeding mechanism (2) is installed on one side of the first main shaft (4) of the main box (1), a first machining tool group (5) is movably connected to the side of the first main shaft (4), and a first loader (3) is movably connected between the first main shaft (4) and the first feeding mechanism (2); A second feeding mechanism (6) is installed on one side of the second main shaft (9) of the main box (1), a second machining tool group (8) is movably connected to the side of the second main shaft (9), and a second loader (7) is movably connected between the second main shaft (9) and the second feeding mechanism (6); A flip chuck mechanism (10) is installed above the first main shaft (4) and the second main shaft (9) inside the main box (1); An electric control box (11) is installed on the outside of the main box (1), and the electric control box (11) is electrically connected with the first feeding mechanism (2), the first loader (3), the first main shaft (4), the first machining tool group (5), the second feeding mechanism (6), the second loader (7), the second machining tool group (8), the second main shaft (9) and the flip chuck mechanism (10).
2. A dual-spindle high-efficiency machining type spark plug and oil atomizer spacer sleeve machining apparatus according to claim 1, characterized by: The first loader (3) and the second loader (7) each include an X-axis module (301), a Y-axis module (302), a Z-axis module (303) and an electric clamp (304); The X-axis module (301) is symmetrically installed on the front side of the main box (1), the Y-axis module (302) is movably connected to the top of the X-axis module (301), the Z-axis module (303) is movably connected to the top of the Y-axis module (302), and the electric clamp (304) is installed on the Z-axis module (303).
3. A dual-spindle high-efficiency machining type spark plug and oil atomizer spacer sleeve machining apparatus according to claim 1, characterized by: A camera seat (13) is installed above the first machining tool group (5) and the second machining tool group (8) inside the main box (1), an industrial camera (14) is installed at the bottom of the camera seat (13), a PLC controller (19) is installed inside the electric control box (11), a buzzer alarm (12) is installed at the top of the electric control box (11), the industrial camera (14) is electrically connected with the input end of the PLC controller (19), and the output end of the PLC controller (19) is electrically connected with the buzzer alarm (12).
4. The dual-spindle high-efficiency machining type spark plug and oil atomizer spacer sleeve machining apparatus according to claim 3, characterized by: An arc-shaped mounting groove (18) is formed at the top of the camera seat (13), and the camera seat (13) is fixed in the inside of the main box (1) by bolts penetrating through the arc-shaped mounting groove (18).
5. A dual-spindle high-efficiency machining type spark plug and oil atomizer spacer sleeve machining apparatus according to claim 3, characterized by: A clamping seat (15) is installed around the industrial camera (14) on the camera seat (13), a transparent protective cover (16) is clamped on the clamping seat (15), and a positioning screw (17) connected with the clamping seat (15) is screwed around the transparent protective cover (16).