Biomass forming mold and briquetting forming equipment
By setting movable blocks in the biomass briquetting machine mold and adjusting the depth of the compression surface to change the friction, the problem of poor mold versatility is solved, and the compression effect and finished product density are flexibly adapted to different biomass raw materials, reducing mold cost and operation complexity.
Patent Information
- Application Number
- CN202423176480.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2026-01-02
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing biomass briquetting machines have fixed mold compression effects and finished product density, resulting in poor versatility. They require the configuration of various mold specifications to meet the needs of different biomass raw materials, making operation complex and costly.
By setting movable pressure blocks in the mold, the depth of the compression surface extending into the compression channel can be adjusted, thereby changing the friction between the biomass raw material and the inner wall of the compression channel, thus adjusting the compression effect and the density of the finished product to meet the needs of different types of biomass raw materials.
This enhances the versatility of the mold, allowing it to meet the compression effect and finished product density requirements of different biomass raw materials without replacing the entire mold, thus reducing mold investment costs and simplifying operation.
Smart Images

Figure CN223750336U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of biomass compression molding, especially to a biomass molding die and briquetting molding equipment. BACKGROUND
[0002] The biomass briquetting machine can compress biomass raw materials into dense solid biomass particles, and the compressed solid biomass particles can be used as cattle and sheep feed or fuel. The biomass briquetting machine comprises a die, and the die has a compression channel.
[0003] The types of biomass raw materials are various, and different types of biomass raw materials have different requirements for compression effect and finished product density, for example, the requirements of difficult-to-compress biomass raw materials such as wheat, reed and rape straw for compression effect and finished product density are higher.
[0004] However, the die in the existing biomass briquetting machine is usually an integrated die, and the compression effect and finished product density of the die are fixed, which has poor versatility. SUMMARY
[0005] The utility model provides a biomass molding die and briquetting molding equipment, aims at solving the technical problem of fixed compression effect and finished product density of the die in the biomass briquetting machine in the prior art and poor versatility.
[0006] In a first aspect, the utility model embodiment provides a biomass molding die, comprising:
[0007] A die main body module has a compression channel;
[0008] A briquetting block is movably connected to the die main body module, and the briquetting block has a compression surface that can extend into the compression channel in a first direction.
[0009] The first direction intersects the extension direction of the compression channel.
[0010] Optionally, the compression surface is inclined relative to the central axis of the compression channel,
[0011] And / or, the compression surface is a curved surface.
[0012] Optionally, the compression channel has an inlet and an outlet at both ends along the extension direction of the compression channel, and the distance between the briquetting block and the outlet is greater than or equal to 5 mm and less than or equal to 10 mm.
[0013] Optionally, the compression surface extends into the compression channel in the first direction to a depth greater than or equal to 0 mm and less than or equal to 5 mm.
[0014] And / or, a maximum width of the compression surface along a second direction is greater than or equal to 0.5 times a maximum width of the compression channel along the second direction, and less than the maximum width of the compression channel along the second direction, wherein the second direction is perpendicular to an extension direction of the compression channel and perpendicular to a height direction of the mold body module.
[0015] Optionally, the first direction is a height direction of the mold body module, and the compression block is movably connected to the mold body module along the height direction of the mold body module.
[0016] Optionally, the biomass forming mold further comprises a compression plate and a support rod, the compression block is detachably connected to the compression plate, and / or the support rod is detachably connected to the mold body module, and / or the compression plate is movably connected to the support rod along a height direction of the mold body module.
[0017] Optionally, a through hole is formed in the compression plate, and the support rod passes through the through hole.
[0018] The biomass forming mold further comprises a first fastener and a second fastener, the first fastener and the second fastener are both threadedly connected to the support rod, and the first fastener and the second fastener are respectively located on an upper side and a lower side of the through hole.
[0019] Optionally, the number of the compression channels and the compression blocks is multiple.
[0020] Optionally, the mold body module is formed by splicing multiple mold units, a compression channel is formed in each of the mold units, and two adjacent compression channels form the compression channel.
[0021] In a second aspect, the utility model provides a compression block forming equipment, comprising the biomass forming mold of any one of the above.
[0022] The embodiment of the utility model discloses, through the position of adjusting pressure block, can adjust the depth of insertion of compression surface into compression channel, the depth of insertion of compression surface into compression channel changes after, the friction between the biomass raw material and the inner wall of compression channel in the compression process will change, the change of friction will influence the compression effect and finished product density of biomass raw material, therefore, adjust the depth of insertion of compression surface into compression channel, can change the compression effect and finished product density of biomass raw material, to satisfy the different needs of different kinds of biomass raw material to compression effect and finished product density, and then can enhance the versatility of biomass forming mould. In addition, only need to adjust the position of pressure block can reach the effect of changing the compression effect and finished product density of biomass forming mould, need not to replace whole mould, simple operation, and need not to configure the whole mould of multiple specifications, can reduce mould investment cost. In addition, the structure of this biomass forming mould is simple, easy to manufacture.
[0023] The above description is only a summary of the technical scheme of the utility model, in order to more clearly understand the technical means of the utility model, can be implemented according to the content of the specification, and in order to let the above and other purposes, characteristics and advantages of the utility model can be more obvious and easy to understand, the following specific embodiment of the utility model is described. BRIEF DESCRIPTION OF DRAWINGS
[0024] Fig. 1 The utility model provides a biomass forming mould's three-dimensional structure schematic diagram for embodiment of the utility model;
[0025] Fig. 2 The utility model provides a biomass forming mould's sectional structure schematic diagram for embodiment of the utility model;
[0026] Fig. 3 The utility model provides a part structure schematic diagram of mould main body module and pressure block in the biomass forming mould for embodiment of the utility model.
[0027] REFERENCE SIGNS:
[0028] 1-mould main body module, 11-compression channel, 111-feeding port, 112-discharge port, 12-mould single body, 121-mounting through hole, 2-pressure block, 21-compression surface, 3-pressing plate, 4-supporting rod, 5-first fastener, 6-second fastener. DETAILED DESCRIPTION
[0029] The exemplary embodiments of the utility model will be described in more detail below with reference to the drawings. Although the exemplary embodiments of the utility model are shown in the drawings, it should be understood that the utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the utility model and to convey the scope of the utility model to those skilled in the art.
[0030] Firstly, referring to Figs. 1 to 3 This utility model discloses a biomass molding die, including a die body module 1 and a pressing block 2. The die body module 1 has a compression channel 11. The pressing block 2 is movably connected to the die body module 1 and has a compression surface 21. The compression surface 21 can extend into the compression channel 11 along a first direction; wherein, the first direction intersects with the extension direction of the compression channel 11.
[0031] This biomass molding die is used in a briquetting equipment. The briquetting equipment includes a die holder, and the die main module 1 is detachably connected to the die holder. The die main module 1 can be an integral structure or a split structure. The overall shape of the die main module 1 can be ring-shaped, square, arc-shaped, U-shaped, etc. The die main module 1 has multiple compression channels 11, which extend through the die main module 1 along their extension direction. The extension direction of the compression channels 11 can be referred to... Fig. 3 The direction indicated by arrow C. The cross-sectional shape of the compression channel 11 can be circular, square, trapezoidal, other quadrilaterals, or other irregular shapes. The preferred cross-sectional shape of the compression channel 11 is square. The cross-section of the compression channel 11 is also the section perpendicular to its extending direction. The compression surface 21 is usually the bottom surface of the pressure block 2, but it can also be the top surface of the pressure block 2. The shape of the compression surface 21 can be circular, rectangular, square, trapezoidal, etc.
[0032] For a single compression channel 11, the number of corresponding pressure blocks 2 can be one or more. When there are multiple pressure blocks 2 corresponding to a single compression channel 11, the multiple pressure blocks 2 can be located on the upper and lower sides of the compression channel 11 respectively, or all of the pressure blocks 2 can be located on the upper side of the compression channel 11 and arranged along the extending direction of the compression channel 11. Preferably, for a single compression channel 11, the number of corresponding pressure blocks 2 is one, and this pressure block 2 is located on the upper side of the compression channel 11.
[0033] The preferred first direction is the height direction of the mold body module 1. The height direction of the mold body module 1 can be referenced. Fig. 2 The direction indicated by arrow A is perpendicular to the extension direction of the compression channel 11. The pressure block 2 is movably connected to the mold body module 1, specifically meaning that the pressure block 2 can be raised and lowered along the first direction while connected to the mold body module 1. Moving the pressure block 2 adjusts the vertical position of the compression surface 21 along the first direction, thereby adjusting the insertion depth of the compression surface 21 into the compression channel 11. After the compression surface 21 extends into the compression channel 11, during the biomass raw material briquetting process, the compression surface 21 will contact the biomass raw material to compress it.
[0034] When the biomass material to be compressed changes and the compression effect and the compactness of the finished product required by the biomass material to be compressed are different from the compression effect and the compactness of the finished product of the biomass material to be compressed before, the friction between the biomass material and the inner wall of the compression channel 11 during compression can be adjusted by adjusting the extension depth of the compression surface 21 into the compression channel 11, so that the compression effect and the compactness of the finished product of the biomass material can be changed, so that the compression effect and the compactness of the finished product of the biomass forming die can be changed. For example, increasing the extension depth of the compression surface 21 into the compression channel 11 can increase the friction between the biomass material and the inner wall of the compression channel 11 during compression, so that the compression effect and the compactness of the finished product of the biomass material can be increased. Reducing the extension depth of the compression surface 21 into the compression channel 11 can reduce the friction between the biomass material and the inner wall of the compression channel 11 during compression, so that the compression effect and the compactness of the finished product of the biomass material can be reduced.
[0035] In the related art, the die in the biomass briquetting machine is usually an integrated die, and the compression effect and the compactness of the finished product of the die are fixed, and the versatility is poor. In order to meet the different requirements of different types of biomass materials on the compression effect and the compactness of the finished product, the biomass briquetting machine needs to be configured with multiple specifications of the entire die, and the die investment cost is high. When the biomass material to be compressed changes and the compression effect and the compactness of the finished product required by the biomass material to be compressed are different from the compression effect and the compactness of the finished product of the biomass material to be compressed before, the entire die needs to be replaced to meet the current requirements of the biomass material on the compression effect and the compactness of the finished product, and the operation is complex and inefficient.
[0036] In the embodiment of the utility model, by adjusting the position of the briquetting 2, the extension depth of the compression surface 21 into the compression channel 11 can be adjusted. After the extension depth of the compression surface 21 into the compression channel 11 changes, the friction between the biomass material and the inner wall of the compression channel 11 during compression will change. The change of the friction will affect the compression effect and the compactness of the finished product of the biomass material. Therefore, by adjusting the extension depth of the compression surface 21 into the compression channel 11, the compression effect and the compactness of the finished product of the biomass material can be changed to meet the different requirements of different types of biomass materials on the compression effect and the compactness of the finished product, and the versatility of the biomass forming die can be enhanced. In addition, the compression effect and the compactness of the finished product of the biomass forming die can be changed by only adjusting the position of the briquetting 2, without replacing the entire die, so the operation is simple, and multiple specifications of the entire die do not need to be configured, so the die investment cost can be reduced. In addition, the structure of the biomass forming die is simple and easy to manufacture.
[0037] In the optional embodiment of the utility model, the compression surface 21 is inclined relative to the central axis of the compression channel 11, and / or the compression surface 21 is an arc surface.
[0038] The two ends of the compression channel 11 along its extension direction are respectively provided with an inlet 111 and an outlet 112, and the end of the compression surface 21 close to the inlet 111 is higher than the end of the compression surface 21 close to the outlet 112. During the briquetting of the biomass raw material, the biomass raw material enters the compression channel 11 from the inlet 111 and flows out from the outlet 112. During the briquetting of the biomass raw material, the compression direction of the biomass raw material can refer to the direction indicated by the arrow B. Fig. 3 The compression surface 21 is inclined relative to the central axis of the compression channel 11, and the angle of the compression surface 21 relative to the central axis of the compression channel 11 can be less than or equal to 30°, and can be 5°, 8°, 10°, 15°, 20°, 30°, etc. In the embodiment, the inclined compression surface 21 and / or the arc-shaped compression surface 21 can gradually increase the pressure on the biomass raw material during the compression process, and can gradually increase the friction between the biomass raw material and the inner wall of the compression channel 11, thereby ensuring the smoothness of the compression process.
[0039] In the optional embodiment of the utility model, the distance between the compression surface 21 and the outlet 112 is 0mm-10mm, preferably, the distance between the compression surface 21 and the outlet 112 is greater than or equal to 5mm and less than or equal to 10mm. The distance between the compression surface 21 and the outlet 112 can be 5mm, 6mm, 7mm, 8mm, 9mm, 10mm, etc. In the embodiment, the distance between the compression surface 21 and the outlet 112 is close, that is, when the biomass raw material is about to flow out from the outlet 112, the friction between the biomass raw material and the inner wall of the compression channel 11 is increased by the compression surface 21, thereby ensuring the effective utilization of the entire compression channel 11 as much as possible.
[0040] In the optional embodiment of the utility model, the extension depth of the compression surface 21 into the compression channel 11 along the first direction is greater than or equal to 0mm and less than or equal to 5mm.
[0041] The extension depth of the compression surface 21 into the compression channel 11 is specifically the distance between the bottom end of the compression surface 21 and the top wall of the compression channel 11 along the height direction of the mold main body module 1. The extension depth of the compression surface 21 into the compression channel 11 can be 0mm, 1mm, 2mm, 3mm, 4mm, 5mm, etc. In the embodiment, the extension depth of the compression surface 21 into the compression channel 11 can be adjusted within the range of 0mm to 5mm, thereby making the biomass forming mold flexible and applicable to various biomass raw materials, and thereby enhancing the application range of the biomass forming mold.
[0042] In the optional embodiment of the utility model, the cross section shape of compression channel 11 and the shape of compression surface 21 can be circular, square, trapezoidal, other quadrilateral, other irregular shape etc. Among them, when the cross section shape of compression channel 11 and the shape of compression surface 21 are square, the maximum width of compression surface 21 along the second direction is greater than or equal to 0.5 times the maximum width of compression channel 11 along the second direction, and less than the maximum width of compression channel 11 along the second direction. Among them, the second direction is perpendicular to the extension direction of compression channel 11, and is perpendicular to the height direction of mould main module 1. With W representing the maximum width of compression channel 11, then the maximum width of compression surface 21 can be 0.5W, 0.55W, 0.6W, 0.65W, 0.7W, 0.8W etc. In this embodiment, when the maximum width of compression surface 21 is within the above range, enough compression contact area can be provided for biomass raw material in the width direction, to ensure enough compression coverage area, so that the biomass raw material can be fully compacted in the width direction, to ensure the compression effect and finished product density.
[0043] In the optional embodiment of the utility model, the first direction is the height direction of mould main module 1, and the pressing block 2 is movably connected to the mould main module 1 along the height direction of the mould main module 1.
[0044] Among them, the upper through hole is located on the upper side of the compression channel 11, and the extension direction of the upper through hole is parallel to the height direction of the mould main module 1, and the pressing block 2 penetrates the upper through hole. The shape of the cross section of the upper through hole is matched with the shape of the cross section of the pressing block 2, and when the cross section of the pressing block 2 is circular, the cross section of the upper through hole is correspondingly circular. When the mould main module 1 is composed of a plurality of mould units 12, the upper through groove is formed by the upper through groove on the adjacent two mould units 12. In this embodiment, the moving distance of the compression surface 21 along the up-down direction is equal to the moving distance of the pressing block 2, and compared with the inclined arrangement of the pressing block 2, only a small amplitude movement of the pressing block 2 can realize the small amplitude up-down movement of the compression surface 21, and high efficiency adjustment can be realized.
[0045] In the optional embodiment of the utility model, the biomass forming mould further comprises a pressing plate 3 and a supporting rod 4, the pressing block 2 is detachably connected with the pressing plate 3, and / or the supporting rod 4 is detachably connected with the mould main module 1, and / or the pressing plate 3 is movably connected to the supporting rod 4 along the height direction of the mould main module 1.
[0046] The number of the support rods 4 can be determined according to the circumferential dimension of the biomass forming mold, for example, can be two, three, four, five, six, etc. The pressing plate 3 can be provided with a first threaded hole, the top of the pressing block 2 can be provided with an external thread, and the top of the pressing block 2 is screwed with the first threaded hole. The mold body module 1 can be provided with a second threaded hole, and the bottom of the support rod 4 can be screwed with the second threaded hole. When the mold body module 1 is composed of a plurality of mold units 12, at least one of the mold units 12 can be provided with a second threaded hole, and the second threaded hole is located between two compression grooves in a single mold unit 12. The number of the mold units 12 provided with the second threaded hole is preferably equal to the number of the support rods 4. The plurality of mold units 12 provided with the second threaded hole can be uniformly distributed along the circumferential direction of the biomass forming mold. In the embodiment, the pressing block 2 and the support rod 4 can be detached, so that when the pressing block 2 and the support rod 4 are not needed, the pressing block 2 and the support rod 4 can be removed.
[0047] When the number of the pressing blocks 2 is multiple, the multiple pressing blocks 2 are connected with the pressing plate 3, and the up-down positions of the multiple pressing blocks 2 can be simultaneously adjusted by adjusting the up-down position of one pressing plate 3, without adjusting the up-down positions of the multiple pressing blocks 2 one by one, so that the adjusting efficiency can be improved.
[0048] In the optional embodiment of the utility model, the pressing plate 3 is provided with a through hole, and the support rod 4 passes through the through hole; the biomass forming mold further comprises a first fastener 5 and a second fastener 6, the first fastener 5 and the second fastener 6 are both screwed on the support rod 4, and the first fastener 5 and the second fastener 6 are respectively located on the upper side and the lower side of the through hole.
[0049] The outer surface of the entire support rod 4 is provided with an external thread. The first fastener 5 and the second fastener 6 can both be nuts. If the position of the pressing plate 3 is to be adjusted downward, the second fastener 6 is first rotated to move downward while rotating, the pressing plate 3 moves downward after the second fastener 6 moves downward, and then the first fastener 5 is rotated to press the pressing plate 3 together with the second fastener 6. If the position of the pressing plate 3 is to be adjusted upward, the first fastener 5 is first rotated to move upward while rotating, and then the pressing plate 3 is moved upward until the pressing plate 3 contacts the first fastener 5, and then the second fastener 6 is rotated to press the pressing plate 3 together with the first fastener 5. In the embodiment, when the pressing block 2, the pressing plate 3 and the support rod 4 are not needed, the first fastener 5 is first unscrewed, then the pressing plate 3 and the pressing block 2 are removed, and then the pressing block 2 can be detached from the pressing plate 3, and finally the support rod 4 can be detached. In the embodiment, the first fastener 5 and the second fastener 6 can fix the position of the pressing plate 3, and can also adjust the up-down position of the pressing plate 3 by rotating the second fastener 6 and the first fastener 5.
[0050] In the optional embodiment of the utility model, the number of compression channels 11 and briquetting blocks 2 is multiple. The number of briquetting blocks 2 is preferably equal to the number of compression channels 11. Through multiple briquetting blocks 2, the compression effect of multiple compression channels 11 on biomass raw materials and the compactness of finished products can be changed simultaneously. In addition, through multiple compression channels 11, multi-channel parallel compression operation can be realized, thereby improving production efficiency.
[0051] In the optional embodiment of the utility model, the mold main body module 1 is formed by splicing multiple mold single bodies 12, and the compression grooves are formed on the mold single body 12. Two adjacent compression grooves are spliced to form a compression channel 11.
[0052] The multiple mold single bodies 12 are preferably arranged in a ring array. The two adjacent mold single bodies 12 can have no connection relationship. The number of compression grooves in a single mold single body 12 is two. The compression groove has a feeding opening and a discharging opening arranged opposite along the extension direction of the compression groove. Two adjacent feeding openings are spliced to form a feeding port 111, and two adjacent discharging openings are spliced to form a discharging port 112. In this embodiment, the mold main body module 1 is formed by splicing multiple mold single bodies 12 with compression grooves, which can reduce the processing difficulty of the biomass molding mold. When the mold is worn, only a single mold single body 12 needs to be replaced, which can reduce the maintenance cost and improve the maintenance efficiency.
[0053] In the second aspect, the utility model also discloses a briquetting forming equipment, which comprises the biomass molding mold of any one of the above. Since the briquetting forming equipment comprises the biomass molding mold, it also has the beneficial effects of the biomass molding mold, which will not be repeated here.
[0054] The briquetting forming equipment can further comprise a mold fixing seat. The mold main body module 1 in the biomass molding mold is detachably connected to the mold fixing seat. The mold single body 12 is provided with a mounting through hole 121, and a bolt is arranged in the mounting through hole 121. The mold single body 12 can be connected to the mold fixing seat through the bolt. The number of compression grooves in a single mold single body 12 is two, and the mounting through hole 121 is located between the two first compression grooves.
[0055] It should be noted that in this document, the terms "comprising", "including", or any other variant thereof are intended to cover non-exclusive inclusions, so that processes, methods, articles or devices including a series of elements not only include those elements, but also include other elements not explicitly listed, or include elements inherent to such processes, methods, articles or devices. Without more limitations, the element defined by the statement "including a" does not exclude the presence of another identical element in the process, method, article or device including the element.
[0056] The embodiments of the present application are described above with reference to the drawings; however, the present application is not limited to the specific embodiments described above, but the specific embodiments described above are merely illustrative rather than restrictive, and a person of ordinary skill in the art can make many forms under the inspiration of the present application without departing from the purpose of the present application and the scope protected by the claims, and these all belong to the protection of the present application.
Claims
1. A biomass molding mold characterized by comprising: The biomass forming mold comprises: a mold body module having a compression channel; a compression block movably connected to the mold body module, the compression block having a compression surface that can extend into the compression channel in a first direction; wherein the first direction intersects the extension direction of the compression channel.
2. The biomass molding mold according to claim 1, wherein The compression surface is obliquely arranged relative to the central axis of the compression channel, and / or the compression surface is a curved surface.
3. The biomass molding mold according to claim 1, wherein The compression channel has an inlet and an outlet at both ends along the extension direction of the compression channel, the distance between the compression block and the outlet is greater than or equal to 5 mm and less than or equal to 10 mm.
4. The biomass molding mold according to claim 1, wherein The extension depth of the compression surface into the compression channel in the first direction is greater than or equal to 0 mm and less than or equal to 5 mm; and / or the maximum width of the compression surface in a second direction is greater than or equal to 0.5 times the maximum width of the compression channel in the second direction and less than the maximum width of the compression channel in the second direction, wherein the second direction is perpendicular to the extension direction of the compression channel and perpendicular to the height direction of the mold body module.
5. The biomass molding mold according to any one of claims 1 to 4, wherein The first direction is the height direction of the mold body module, and the compression block is movably connected to the mold body module in the height direction of the mold body module.
6. The biomass forming mold according to claim 5, wherein The biomass forming mold further comprises a compression plate and a support rod, the compression block is detachably connected to the compression plate, and / or the support rod is detachably connected to the mold body module, and / or the compression plate is movably connected to the support rod in the height direction of the mold body module.
7. The biomass forming mold according to claim 6, wherein A through hole is formed in the compression plate, and the support rod passes through the through hole. The biomass forming mold further comprises a first fastener and a second fastener, both of which are threadedly connected to the support rod, and the first fastener and the second fastener are located on the upper side and the lower side of the through hole, respectively.
8. The biomass molding mold according to any one of claims 1 to 4, wherein The number of compression channels and compression blocks is multiple.
9. The biomass molding mold according to any one of claims 1 to 4, wherein The mold body module is formed by splicing multiple mold units, and a compression channel is formed in each mold unit, and two adjacent compression channels form the compression channel.
10. A briquetting apparatus, characterized by The biomass forming mold comprises any one of claims 1-9. The biomass forming mold comprises any one of claims 1-9.