Membrane material turning plate equipment

By designing a membrane flipping device, an automated flipping mechanism is used to achieve rapid flipping of the sheet material, solving the problem of unsatisfactory results from manual flipping and improving production efficiency.

CN223751825UActive Publication Date: 2026-01-02CHONGQING BOSHUO AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202520423524.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2026-01-02
Estimated Expiration
2035-03-12

AI Technical Summary

Technical Problem

The current method of flipping boards mainly relies on manual labor, which results in unsatisfactory flipping effects and affects the production efficiency of the assembly line.

Method used

Design a membrane flipping device, including a frame, reducer, sensing mechanism and flipping mechanism. Automated flipping is achieved by using components such as a rectangular frame, mounting plate, connecting frame, drive device and air source device. The membrane material is flipped by the cooperation of clamping plate and lower placement plate.

Benefits of technology

It enables rapid and automatic flipping of membrane materials, improving production efficiency, reducing manual intervention, and enhancing the production efficiency of the assembly line.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223751825U_ABST
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Abstract

The utility model relates to the technical field of membrane material processing, in particular to membrane material turning plate equipment. Comprising a rack, a speed reducer, a sensing mechanism and a turnover mechanism, and the turnover mechanism comprises a rectangular frame, a mounting plate, a connecting frame, a mounted bearing, a lower placing plate, a rolling ball seat, a clamping plate, a lower driving device, an upper driving device, a guiding device, a roller device and an air source device. Rolling balls on a plurality of rolling ball seats can abut against and support, an upper driving device is further controlled to drive a clamping plate to move downwards to abut against the upper portion of the membrane material for clamping, then a speed reducer is controlled to act to drive a right side connecting frame to rotate and a left side connecting frame to rotate in a matched mode to achieve rotation of a rectangular frame, the membrane material can be overturned, and compared with manual overturning, the overturning speed is higher; therefore, the problems that existing plate overturning is generally completed manually, the overturning effect is not ideal, follow-up production of an assembly line is affected, and the production efficiency is reduced can be solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of membrane material processing technology, especially to a membrane material plate turning equipment. BACKGROUND

[0002] The plate product is the common use membrane material, and the plate is widely applied in multiple industries, and the plate needs to be processed before use, and currently on the production line, the raw material plate needs to be subjected to subsequent processing operations such as feeding and cutting, and when processing, double-sided processing or single-sided processing is sometimes needed, at which time the plate needs to be turned over.

[0003] At present, the existing plate turning is generally completed by manual work, the turning effect is not ideal, the subsequent production of the flow line is affected, and the production efficiency is reduced. UTILITY MODEL CONTENTS

[0004] The utility model discloses a kind of membrane material plate turning equipment, to solve the problem that the existing plate turning is generally completed by manual work, the turning effect is not ideal, the subsequent production of the flow line is affected, and the production efficiency is reduced.

[0005] To achieve the above-mentioned purpose, the utility model provides a kind of membrane material plate turning equipment, including rack, the right side of the rack is provided with speed reducer, the right front side of the rack is provided with induction mechanism, and further include turning mechanism;

[0006] The turning mechanism includes a rectangular frame, a mounting plate, a connecting frame, a bearing with seat, a lower placement plate, a rolling ball seat, a clamping plate, a lower drive device, an upper drive device, a guide device, a roller device and an air supply device, the rectangular frame is arranged on one side of the rack, the mounting plate is arranged on the rectangular frame, and the number is two, the connecting frame is fixed on both sides of the rectangular frame, the mounting shaft of the left connecting frame is fixed on the rack through the bearing with seat, the mounting shaft of the right connecting frame is connected with the output end of the speed reducer, the lower placement plate is arranged on one side of the lower mounting plate, a plurality of rolling ball seats are arranged on the mounting plate, the clamping plate is arranged on one side of the lower placement plate and is driven to move by the upper drive device, the upper drive device is arranged on the rectangular frame, the lower drive device is arranged on the side of the rectangular frame away from the upper drive device, and the power output end thereof is connected with the lower placement plate, the guide device is arranged on the side of the rectangular frame close to the lower placement plate and the clamping plate respectively, the roller device is arranged on the side of the mounting plate close to the upper drive device, and the air supply device is arranged on the rectangular frame.

[0007] The guiding device comprises a sliding guiding bearing and a guide rod, the sliding guiding bearing is fixed on the positioning plate of the rectangular frame, and the guide rod is threadedly connected with the lower placing plate and the clamping plate respectively and is in sliding connection with the sliding guiding bearing.

[0008] The roller device comprises long roller frames and short roller frames, the long roller frames are fixed on the mounting plates on one side of the upper driving device, and the short roller frames are fixed on the mounting plates on one side of the upper driving device and are located between the long roller frames.

[0009] The air source device comprises an oil-water separator and an electromagnetic valve, the oil-water separator is fixed on the positioning plate of the rectangular frame on one side of the upper driving device and is connected with an external air supply pipe through an air inlet, and the electromagnetic valve is arranged on the positioning plate of the rectangular frame and is connected with the oil-water separator, the air cylinder of the lower driving device and the air cylinder of the upper driving device through movable air pipes.

[0010] The front side of the rack is further provided with a safety light curtain.

[0011] The membrane material turning equipment of the utility model, when the membrane material is turned over, firstly, the membrane material is conveyed on the lower placing plate, meanwhile, the rolling balls on the several rolling ball seats can abut against and support, further, the upper driving device is controlled to drive the clamping plate to abut against and clamp above the membrane material, then, the speed reducer is controlled to act, the right side connecting frame is driven to rotate, the left side connecting frame is rotated to cooperate to realize the rotation of the rectangular frame, so that the membrane material can be turned over, the clamping plate and the lower placing plate take turns to place and support the membrane material when turning over, thereby the problem that the existing plate turning over is generally completed by manual work, the turning over effect is not ideal, the subsequent production of the assembly line is affected and the production efficiency is reduced can be solved. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced.

[0013] Fig. 1 is the overall structure schematic view of the membrane material turning equipment of the utility model.

[0014] Fig. 2 is the installation position schematic view of the speed reducer of the utility model.

[0015] Fig. 3 is the installation position schematic view of the short roller frame of the utility model.

[0016] In the figure: 101-frame, 102-reducer, 103-sensing mechanism, 104-rectangular frame, 105-mounting plate, 106-connection frame, 107-belt seat bearing, 108-lower placement plate, 109-rolling ball seat, 110-clamp plate, 111-lower driving device, 112-upper driving device, 113-sliding guide bearing, 114-guide rod, 115-long roller frame, 116-short roller frame, 117-oil-water separator, 118-solenoid valve, 119-safety light curtain. DETAILED DESCRIPTION

[0017] The embodiments of the utility model are described in detail below, examples of the embodiments are shown in the drawings, the embodiments described below are exemplary, and are intended to explain the utility model, and cannot be understood as the limitation of the utility model.

[0018] As Figs. 1 to 3 shown, wherein Fig. 1 is the overall structure schematic diagram of the film material turning plate equipment, Fig. 2 is the installation position schematic diagram of the reducer 102, Fig. 3 is the installation position schematic diagram of the short roller frame 116, the utility model provides a kind of film material turning plate equipment: including frame 101, reducer 102, sensing mechanism 103 and turnover mechanism, the turnover mechanism includes rectangular frame 104, mounting plate 105, connection frame 106, belt seat bearing 107, lower placement plate 108, rolling ball seat 109, clamp plate 110, lower driving device 111, upper driving device 112, guide device, roller device and gas source device, the guide device includes sliding guide bearing 113 and guide rod 114, the roller device includes long roller frame 115 and short roller frame 116, the gas source device includes oil-water separator 117 and solenoid valve 118.The foregoing scheme can solve the problem that the existing plate material overturning is generally completed by manual, and its overturning effect is not ideal, affects subsequent production of flow line, reduces production efficiency, it can be understood that the foregoing scheme can realize the quick automatic overturning of film material, conducive to improving production efficiency.

[0019] In the embodiment, the frame 101 right side is provided with reducer 102, the frame 101 right front side is provided with sensing mechanism 103, the sensing mechanism 103 is composed of fixed seat and detection switch, fixed seat is fixed on the frame 101, and does not interfere with the rectangular frame 104 overturning, detection switch is fixed on fixed seat, the rectangular frame 104 is provided with a plurality of sensing blocks and detection switch cooperation, sensing block is installed on side face, when the rectangular frame 104 overturns, detection switch detects the signal of sensing block on the rectangular frame 104, and the equipment stops overturning, and the equipment adopts external control electric cabinet.

[0020] The rectangular frame 104 is arranged on one side of the rack 101, the mounting plate 105 is arranged on the rectangular frame 104, the number is two, the connecting frame 106 is fixed on both sides of the rectangular frame 104, the mounting shaft of the left connecting frame 106 is fixed on the rack 101 through the belt bearing 107, the mounting shaft of the right connecting frame 106 is connected with the output end of the speed reducer 102, the lower placing plate 108 is arranged on one side of the lower mounting plate 105, a plurality of rolling ball seats 109 are arranged on the mounting plate 105, the clamping plate 110 is arranged on one side of the lower placing plate 108 and is driven to move through the upper driving device 112, the upper driving device 112 is arranged on the rectangular frame 104, the lower driving device 111 is arranged on the side of the rectangular frame 104 away from the upper driving device 112, and the power output end thereof is connected with the lower placing plate 108, the guide device is arranged on the side of the rectangular frame 104 close to the lower placing plate 108 and the clamping plate 110, the roller device is arranged on the side of the mounting plate 105 close to the upper driving device 112, and the air source device is arranged on the rectangular frame 104. The mounting plate 105 is fixed on the rectangular frame 104 through a countersunk head bolt, the connecting frame 106 is T-shaped in cross section, one side is a mounting round shaft, and the other side is a connecting flat plate, the connecting flat plate is connected with the rectangular frame 104 through a bolt, the mounting shaft of the left connecting frame 106 is fixed on the rack 101 through the belt bearing 107, and the right side is directly connected in a key groove connecting sleeve on the output end of the speed reducer 102, the fixing frame of the speed reducer 102 is fixed on the rack 101 through a bolt, the upper driving device 112 and the lower driving device 111 both adopt a gas cylinder, the gas cylinder is fixed on a positioning plate on the rectangular frame 104 through a bolt, the output end of the gas cylinder is connected with the lower placing plate 108 and the clamping plate 110 respectively, the gas pipe of the gas cylinder is arranged in a length control and rotary joint structure to avoid breaking during overturning, the guide device is used to improve the linear stability of the movement of the lower placing plate 108 and the clamping plate 110, the roller device is used for overturning cooperation, and the air source device is used for air supply cooperation.

[0021] Secondly, the sliding guide bearing 113 is fixed on the positioning plate of the rectangular frame 104; the guide rod 114 is threadedly connected with the lower placing plate 108 and the clamping plate 110 respectively and is in sliding connection with the sliding guide bearing 113. A plurality of sliding guide bearings 113 are connected and fixed with the positioning plate on the rectangular frame 104 through bolts and adopt linear sliding bearings, the outer threaded end of the front side of the guide rod 114 can be directly matched with the threaded connection hole on the lower placing plate 108 and the clamping plate 110 respectively and is in sliding cooperation with the sliding guide bearing 113.

[0022] Then, the long roller frame 115 is fixed on the mounting plate 105 on one side of the upper driving device 112; the short roller frame 116 is fixed on the mounting plate 105 on one side of the upper driving device 112 and is located between the long roller frames 115. The long roller frame 115 and the short roller frame 116 are respectively fixed on the mounting plate 105 by bolts, and each is arranged with a plurality of rollers in a one-character interval, which can be used to support the film when the clamping plate 110 is turned to the bottom to place the film.

[0023] Further, the oil-water separator 117 is fixed on the positioning plate of the rectangular frame 104 on one side of the upper driving device 112, and the air inlet is connected with the external air supply pipe; the electromagnetic valve 118 is arranged on the positioning plate of the rectangular frame 104 and is connected with the oil-water separator 117, the air cylinder of the lower driving device 111 and the air cylinder of the upper driving device 112 respectively through movable air pipes. The fixed mounting bracket of the oil-water separator 117 is fixed on the positioning plate of the rectangular frame 104 by bolts, the inlet is connected with the air supply pipe, and at the same time, the air supply pipe will be set to avoid breaking during overturning through length control and rotary joint. The outlet of the oil-water separator 117 is connected to the corresponding interface of the air cylinder of the lower driving device 111 and the upper driving device 112 through the air pipe and pneumatic fittings to realize air supply.

[0024] Finally, the front side of the rack 101 is also provided with a safety light curtain 119. The safety light curtain 119 is used to improve the safety during equipment production. When the equipment is overturned, if the operator enters the working sensing area, the control system can quickly cut off the corresponding control circuit to ensure safety, and the rear side can also be provided with the safety light curtain 119.

[0025] When the film material is flipped, the film material is first conveyed on the lower placement plate 108, at the same time, the rolling balls on the several rolling ball seats 109 can be abutted and supported, further, the upper driving device 112 is controlled to act and drive the clamping plate 110 to move downward and abut above the film material, at the same time, the lower driving device 111 can be controlled to act and push the lower placement plate 108 to move and cooperate to clamp, then, the speed reducer 102 is controlled to act, the right connecting frame 106 is driven to rotate, the left connecting frame 106 rotates to cooperate to realize the rotation of the rectangular frame 104, so that the film material can be flipped, the clamping plate 110 and the lower placement plate 108 take turns to place and support the film material during flipping, the sensing mechanism 103 senses the position during flipping, and thus the problem that the existing plate flipping is generally completed by manual work, the flipping effect is not ideal, the subsequent production of the assembly line is affected, and the production efficiency is reduced can be solved.

[0026] The above disclosure is only one or more preferred embodiments of the application, and cannot limit the scope of the right of the application. Those skilled in the art can understand that all or part of the above-mentioned embodiments can be implemented, and equivalent changes made according to the claims of the application still belong to the scope covered by the application.

Claims

1. A film material turning device, comprising a frame, a decelerator arranged on the right side of the frame, and an induction mechanism arranged on the front right side of the frame, characterized in that: a turning mechanism is further arranged; the turning mechanism comprises a rectangular frame, mounting plates, connecting frames, bearing seats, a lower placement plate, rolling ball seats, clamping plates, a lower driving device, an upper driving device, guide devices, roller devices, and air supply devices; the rectangular frame is arranged on one side of the frame; the mounting plates are arranged on the rectangular frame, and the number of the mounting plates is two; the connecting frames are fixed on both sides of the rectangular frame; the mounting shaft of the connecting frame on the left side is fixed on the frame through the bearing seat; the mounting shaft of the connecting frame on the right side is connected with the output end of the decelerator; the lower placement plate is arranged on one side of the mounting plate on the lower side; a plurality of rolling ball seats are arranged on the mounting plate; the clamping plates are arranged on one side of the lower placement plate and are driven to move by the upper driving device; the upper driving device is arranged on the rectangular frame; the lower driving device is arranged on the side of the rectangular frame away from the upper driving device, and the power output end of the lower driving device is connected with the lower placement plate; the guide devices are arranged on the sides of the rectangular frame close to the lower placement plate and the clamping plates, respectively; the roller devices are arranged on the side of the mounting plate close to the upper driving device; and the air supply devices are arranged on the rectangular frame.

2. The film material turning device according to claim 1, characterized in that: the guide devices comprise sliding guide bearings and guide rods; the sliding guide bearings are fixed on the positioning plates of the rectangular frame; and the guide rods are threadedly connected with the lower placement plate and the clamping plates, respectively, and are slidingly connected with the sliding guide bearings.

3. The film material turning device according to claim 1, characterized in that: the roller devices comprise long roller frames and short roller frames; the long roller frames are fixed on the mounting plates on the side of the upper driving device; and the short roller frames are fixed on the mounting plates on the side of the upper driving device and are located between the long roller frames.

4. The film material turning device according to claim 1, characterized in that: the air supply devices comprise an oil-water separator and electromagnetic valves; the oil-water separator is fixed on the positioning plates of the rectangular frame on the side of the upper driving device, and the air inlet is connected with an external air supply pipe; and the electromagnetic valves are arranged on the positioning plates of the rectangular frame and are connected with the oil-water separator, the air cylinder of the lower driving device, and the air cylinder of the upper driving device through movable air pipes, respectively. A safety light curtain is further arranged on the front side of the frame. ​ ​ ​ ​ 5. The film flap apparatus of claim 1, wherein : ​