Automatic dispensing and capping equipment for coil

Abstract

The utility model belongs to the technical field of production line equipment, and particularly relates to automatic dispensing and capping equipment for coils. Comprising a material transferring device, a base feeding device used for transferring a base to the material transferring device, a magnetic core feeding device used for transferring a magnetic core to the material transferring device and placing the magnetic core in the base, and an upper cover feeding device used for transferring an upper cover to the material transferring device and covering the base to form a product to be sorted. The automatic material taking and sorting device is used for sorting products to be sorted, and the control electric box is used for driving the material transferring device, the base feeding device, the magnetic core feeding device, the upper cover feeding device and the automatic material taking and sorting device to cooperate. According to the invention, the dependence on manual operation is reduced, product defects caused by human factors are reduced, and the technical problems of low efficiency, unstable quality, high cost and the like confronted by traditional manual operation of dispensing and capping are solved.

Description

TECHNICAL FIELD

[0001] The application belongs to the technical field of production line equipment, and particularly relates to a coil automatic dispensing and covering equipment. BACKGROUND

[0002] In the modern electronic manufacturing field, the assembly and packaging of capacitors and resistors are crucial links in the production process. In the traditional way, the dispensing and covering process of the coil is mainly completed by manual operation. However, the production efficiency of the traditional manual operation method is relatively low, which is difficult to meet the needs of large-scale production. In terms of quality control, manual operation is easily affected by individual skill level and working state, and it is difficult to ensure the consistency of product quality. It may cause phenomena such as missed points, wrong points, uneven glue amount, etc., thereby affecting the performance of the product. In addition, the manual operation method needs the operator to perform the same action for a long time, which is easy to cause fatigue, and it is easy to flow the defective products into the market as finished products, which undoubtedly reduces the market competitiveness of the enterprise. CONTENT OF THE UTILITY MODEL

[0003] In order to solve the problems of low efficiency, unstable quality and high cost of traditional manual operation dispensing and covering in the prior art, the application provides a coil automatic dispensing and covering equipment.

[0004] The application is realized by the following technical scheme:

[0005] The coil automatic dispensing and covering equipment comprises a material transfer device, a base feeding device for transferring the base to the material transfer device, a magnetic core feeding device for transferring the magnetic core to the material transfer device and placing it in the base, an upper cover feeding device for transferring the upper cover to the material transfer device and covering the base to form a to-be-picked product, an automatic material picking and sorting device for picking and sorting the to-be-picked product, and a control box for driving the material transfer device, the base feeding device, the magnetic core feeding device, the upper cover feeding device and the automatic material picking and sorting device to cooperate.

[0006] The coil automatic dispensing and covering equipment as described above, the base feeding device comprises a base feeding vibration plate for base feeding, a first guide belt in communication with the feeding port of the base feeding vibration plate, a base driving assembly for driving the base to move along the first guide belt to the direction close to the material transfer device, a base dispensing assembly for dispensing glue on the inner wall of the base, a base detection assembly for detecting whether the base is dispensing glue qualified, and a base picking assembly for transferring the base from the first guide belt to the material transfer device.

[0007] The coil automatic dispensing and covering equipment comprises a base driving assembly, a base dispensing assembly, a base taking assembly, a base detecting assembly, a coil feeding device, a coil dispensing assembly and a coil covering assembly.

[0008] The coil automatic dispensing and covering equipment comprises a base driving assembly, a base dispensing assembly, a base taking assembly, a base detecting assembly, a coil feeding device, a coil dispensing assembly and a coil covering assembly.

[0009] The coil automatic dispensing and covering equipment comprises a base driving assembly, a base dispensing assembly, a base taking assembly, a base detecting assembly, a coil feeding device, a coil dispensing assembly and a coil covering assembly.

[0010] The coil automatic dispensing and covering equipment comprises a base driving assembly, a base dispensing assembly, a base taking assembly, a base detecting assembly, a coil feeding device, a coil dispensing assembly and a coil covering assembly.

[0011] The coil automatic dispensing and covering equipment comprises a base driving assembly, a base dispensing assembly, a base taking assembly, a base detecting assembly, a coil feeding device, a coil dispensing assembly and a coil covering assembly.

[0012] The coil automatic glue dispensing and covering equipment has the upper cover feeding device, the material transfer device, the magnetic core feeding device, the upper cover feeding device and the automatic material taking and sorting device, and the control electric box is cooperated to realize collaborative work, effectively improve the production efficiency and product quality consistency of the coil glue dispensing and covering, reduce the dependence on manual operation, reduce the product defects caused by human factors, such as missing points, wrong points, uneven glue amount and the like, and form an automatic production line of each step, solve the technical problems of low efficiency, unstable quality and high cost in traditional manual operation glue dispensing and covering.

[0013] The coil automatic glue dispensing and covering equipment has the upper cover feeding device, the material transfer device, the magnetic core feeding device, the upper cover feeding device and the automatic material taking and sorting device, and the control electric box is cooperated to realize collaborative work, effectively improve the production efficiency and product quality consistency of the coil glue dispensing and covering, reduce the dependence on manual operation, reduce the product defects caused by human factors, such as missing points, wrong points, uneven glue amount and the like, and form an automatic production line of each step, solve the technical problems of low efficiency, unstable quality and high cost in traditional manual operation glue dispensing and covering.

[0014] The coil automatic glue dispensing and covering equipment has the upper cover feeding device, the material transfer device, the magnetic core feeding device, the upper cover feeding device and the automatic material taking and sorting device, and the control electric box is cooperated to realize collaborative work, effectively improve the production efficiency and product quality consistency of the coil glue dispensing and covering, reduce the dependence on manual operation, reduce the product defects caused by human factors, such as missing points, wrong points, uneven glue amount and the like, and form an automatic production line of each step, solve the technical problems of low efficiency, unstable quality and high cost in traditional manual operation glue dispensing and covering.

[0015] Compared with the prior art, the coil automatic glue dispensing and covering equipment has the following advantages:

[0016] The coil automatic glue dispensing and covering equipment has the upper cover feeding device, the material transfer device, the magnetic core feeding device, the upper cover feeding device and the automatic material taking and sorting device, and the control electric box is cooperated to realize collaborative work, effectively improve the production efficiency and product quality consistency of the coil glue dispensing and covering, reduce the dependence on manual operation, reduce the product defects caused by human factors, such as missing points, wrong points, uneven glue amount and the like, and form an automatic production line of each step, solve the technical problems of low efficiency, unstable quality and high cost in traditional manual operation glue dispensing and covering.

DRAWINGS

[0017] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments description will be briefly introduced. Obviously, the drawings in the following description only constitute some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0018] Figure 1 is a top view of the present application embodiment;

[0019] Figure 2 is a three-dimensional view of the present application embodiment Figure 1 ;

[0020] Figure 3 is a three-dimensional view of the present application embodiment Figure 2 ;

[0021] Figure 4 is a three-dimensional view of the base feeding device in the present application embodiment;

[0022] Figure 5 is a front view of Figure 4 ;

[0023] Figure 6 is a three-dimensional view of the magnetic core feeding device in the present application embodiment;

[0024] Figure 7 is a top view of Figure 6 ;

[0025] Figure 8 is a three-dimensional view of the upper cover feeding device in the present application embodiment;

[0026] Figure 9 is a front view of Figure 8 ;

[0027] Figure 10 is a three-dimensional view of the automatic material taking and sorting device in the present application embodiment;

[0028] Figure 11 is an exploded view of the upper cover of the base.

DETAILED DESCRIPTION

[0029] In order to make the technical problems and beneficial effects of the present application more clearly, the present application will be further described in detail below in combination with the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not used to limit the present application.

[0030] Please refer to Figures 1 to 11The application discloses a coil automatic dispensing and covering equipment, which comprises a material transfer device 1, a base feeding device 2 for transferring a base to the material transfer device 1, a magnetic core feeding device 3 for transferring a magnetic core to the material transfer device 1 and placing the magnetic core in the base, an upper cover feeding device 4 for transferring an upper cover to the material transfer device 1 and covering the base to form a product to be sorted, an automatic material taking and sorting device 5 for sorting the product to be sorted, and a control electric box 6 for driving the material transfer device 1, the base feeding device 2, the magnetic core feeding device 3, the upper cover feeding device 4 and the automatic material taking and sorting device 5 to cooperate.

[0031] The coil automatic dispensing and covering equipment of the application realizes cooperative work by introducing an automatic material transfer device, a base feeding device, a magnetic core feeding device, an upper cover feeding device and an automatic material taking and sorting device, and cooperating with a control electric box, thereby effectively improving the production efficiency and consistency of product quality of coil dispensing and covering, reducing the dependence on manual operation, reducing product defects caused by human factors, such as missing points, wrong points, uneven glue amount and the like, and forming an automatic production line for each step, thereby solving the technical problems of low efficiency, unstable quality and high cost in traditional manual operation dispensing and covering.

[0032] Further, as a preferred embodiment of the application but not limited, the material transfer device 1 comprises a first stepper motor 11 electrically connected with the control electric box 6, and a material disc 12 connected with the output end of the first stepper motor 11, wherein a plurality of positioning guide columns 13 are arranged along the outer contour of the material disc 12.

[0033] In the embodiment, the first stepper motor drives the rotation of the material disc, realizes the accurate positioning and transfer of the base, the magnetic core and the upper cover, and improves the production efficiency and automation level. The positioning guide columns ensure the stable positioning of each component on the material disc, avoid mispositioning or falling in the processing process, and thereby ensure the consistency of product quality. In addition, the design also has high flexibility and scalability, and the number and layout of the positioning guide columns can be adjusted according to different production requirements to adapt to coil products of different specifications and sizes.

[0034] Further, as a preferred embodiment of the application but not limited, the top of the positioning guide column 13 is conical. The conical top can effectively guide the components to the correct position, reduce the friction and resistance during assembly, and thereby improve the accuracy and efficiency of positioning.

[0035] Further, as a preferred embodiment of the application but not limited, a positioning step 14 is arranged on the base, and the upper cover is buckled on the positioning step 14.

[0036] In this embodiment, the positioning step provides a precise positioning reference for the upper cover, ensuring accurate alignment of the upper cover with the base, avoiding misalignment or skew, thereby improving the consistency and reliability of assembly. Secondly, the clamping design of the positioning step and the upper cover enhances the stability of the structure, preventing the upper cover from loosening or falling off during subsequent processing or transportation, ensuring the integrity and durability of the product.

[0037] Further, as a preferred embodiment of the present scheme but not limited, the base feeding device 2 comprises a base feeding vibration plate 21 for feeding the base, a first guide belt 22 communicating with the feeding port of the base feeding vibration plate 21, a base driving assembly 23 for driving the base to move along the first guide belt 22 towards the material transfer device 1, a base dispensing assembly 24 arranged in sequence along the first guide belt 22 for dispensing glue on the inner wall of the base, a base detection assembly 25 for detecting whether the base is dispensing glue qualified, and a base taking assembly 26 for transferring the base from the first guide belt 22 to the material transfer device 1.

[0038] In this embodiment, by integrating the base feeding vibration plate, the first guide belt, the base driving assembly, the base dispensing assembly, the base detection assembly and the base taking assembly, the full-automatic process of base feeding, conveying, dispensing, detecting and transferring is realized. This design significantly improves production efficiency, ensures that each base can receive precise dispensing operation and be detected in time, avoids inconsistency and errors of manual operation, and improves product quality and consistency.

[0039] Further, as a preferred embodiment of the present scheme but not limited, the base detection assembly 25 comprises a first detection camera 251, a first light source seat 252 arranged below the first detection camera 251, a first air cylinder 253 arranged between the first detection camera 251 and the base taking assembly 26 and located on one side of the first guide belt 22, and a first collection disc 254 located on the other side of the first guide belt 22, and the output end of the first air cylinder 253 is provided with a push block 255.

[0040] In this embodiment, through the cooperative work of the first detection camera, the first light source seat, the first air cylinder and the first collection disc, efficient and accurate detection of the dispensing quality of the base is realized. The first detection camera cooperates with the first light source seat to clearly capture the image of the dispensing condition of the base, and judges whether the dispensing is qualified through image analysis. If unqualified products are detected, the first air cylinder drives the push block to push the base into the first collection disc, realizing automatic sorting, avoiding unqualified products entering the subsequent process. This design ensures product quality, improves production efficiency, and reduces manual intervention.

[0041] Further, as a preferred embodiment of the present scheme but not limited, the base driving assembly 23 comprises a transverse cylinder 231, a transverse sliding rail 232 connected to the output end of the transverse cylinder 231, a longitudinal cylinder 233 connected to the transverse sliding rail 232, and a rabble 234 connected to the output end of the longitudinal cylinder 233, and the first guide belt 22 is provided with a wire slot 235 for the rabble 234 to pass through and extend into the plurality of bases.

[0042] In this embodiment, the combination of transverse cylinder, transverse sliding rail, longitudinal cylinder and rabble realizes accurate and efficient driving and positioning of the base on the first guide belt. The transverse cylinder pushes the transverse sliding rail to move horizontally, the longitudinal cylinder drives the rabble to move longitudinally on the transverse sliding rail, the rabble extends into the base below through the wire slot on the first guide belt, providing reliable support and driving force, ensuring the base to move stably and accurately to the designated position on the first guide belt. This design not only improves production efficiency, but also enhances positioning accuracy, reduces misplacement and jamming of the base during transportation, thereby improving the reliability and stability of the overall production line.

[0043] Further, as a preferred embodiment of the present scheme but not limited, the base dispensing assembly 24 comprises a dispensing longitudinal guide rail 241, a dispensing sliding block 242 slidingly arranged on the dispensing longitudinal guide rail 241, a dispensing lifting cylinder 243 arranged on the dispensing longitudinal guide rail 241 and connected to the dispensing sliding block 242, a second stepping motor 244 connected to the dispensing sliding block 242, a rotating dispensing valve 245 connected to the output end of the second stepping motor 244, and a positioning cylinder 246 for holding the base below the rotating dispensing valve 245, and the output end of the positioning cylinder 246 is provided with a positioning clamp 247 matched with the base.

[0044] In this embodiment, the precise cooperation of the dispensing longitudinal guide rail, the dispensing sliding block, the dispensing lifting cylinder, the second stepping motor, the rotating dispensing valve and the positioning cylinder realizes efficient and uniform glue coating on the inner wall of the base. The dispensing sliding block slides on the dispensing longitudinal guide rail, and the vertical movement of the dispensing lifting cylinder allows the rotating dispensing valve to be accurately positioned at the glue coating position of the base. The second stepping motor drives the rotating dispensing valve to rotate, ensuring that the glue uniformly covers the inner wall of the base. The positioning cylinder drives the positioning clamp to stably fix the base below the rotating dispensing valve, preventing displacement of the base during glue coating. This design not only improves the quality and efficiency of dispensing, but also enhances the stability and reliability of operation, reduces human error and improves product quality.

[0045] Further, as a preferred embodiment but not a limitation of the present scheme, the base picking assembly 26 comprises a picking transverse guide rail 261, a picking sliding block 262 sliding on the picking transverse guide rail 261, a transverse moving cylinder 2610 driving the picking sliding block 262 to slide along the picking transverse guide rail 261, a picking lifting cylinder 263 arranged on the picking sliding block 262, a clamping cylinder 264 connected with the output end of the picking lifting cylinder 263, and a clamping piece 265 connected with the output end of the clamping cylinder 264.

[0046] In the present embodiment, through the cooperative work of the picking transverse guide rail, the picking sliding block, the picking lifting cylinder, the clamping cylinder and the clamping piece, precise and reliable grabbing and transferring of the base are realized. The picking sliding block slides on the picking transverse guide rail, and cooperates with the vertical movement of the picking lifting cylinder, so that the clamping piece can be accurately positioned to the position of the base. The clamping cylinder drives the clamping piece to clamp the base, so as to ensure that the base will not loosen or fall off during the transferring process. This design not only improves the efficiency and accuracy of picking, but also enhances the stability and reliability of operation, reduces human intervention, and improves production efficiency and product quality.

[0047] Further, as a preferred embodiment but not a limitation of the present scheme, the magnetic core feeding device 3 comprises a conveying belt assembly 31 for feeding magnetic cores, a flow guide assembly 32 arranged on the conveying belt assembly 31, a dropping assembly 33 and an equal-position platform 34 arranged at the end of the conveying belt assembly 31, and a magnetic core pressing assembly 35 for pressing the magnetic core into the base, the dropping assembly 33 comprises a dropping cylinder 331 and a baffle 332 connected with the output end of the dropping cylinder 331, the baffle 332 cooperates with the equal-position platform 34 to stop the magnetic core above the material transferring device 1 or drop onto the material transferring device 1, and the magnetic core pressing assembly 35 comprises a pressing cylinder 351 and a pressing piece 352 connected with the output end of the pressing cylinder 351.

[0048] In the present embodiment, the functions of automatic feeding, precise positioning, dropping and pressing of the magnetic core are realized. The conveying belt assembly orderly conveys the magnetic core to the flow guide assembly, and the flow guide assembly guides the magnetic core to accurately enter the equal-position platform, so as to avoid excessive magnetic cores from being crushed due to extrusion. The dropping cylinder in the dropping assembly drives the baffle to control the stopping or dropping of the magnetic core on the equal-position platform, so as to ensure that the magnetic core accurately drops into the base located in the positioning column. The pressing cylinder in the magnetic core pressing assembly drives the pressing piece to firmly press the magnetic core into the base, so as to complete the assembly of the magnetic core. This design not only improves the efficiency and accuracy of magnetic core feeding, but also enhances the bonding strength of the magnetic core and the base, ensures the consistency and reliability of product quality, and reduces the error and labor intensity of manual operation.

[0049] Further, as a preferred embodiment of the present scheme but not limited, the conveying belt assembly 31 comprises a first conveying belt 311, a second conveying belt 312, and an excess plate 313 arranged between the first conveying belt 311 and the second conveying belt 312.

[0050] In this embodiment, the conveying belt assembly realizes the shunt conveying of the magnetic core through the design of the first conveying belt, the second conveying belt, and the excess plate, avoids the accumulation and extrusion deformation, reduces the wear and damage of the magnetic core, and ensures the smooth progress of the subsequent processing steps. The first conveying belt and the second conveying belt can be made of different materials or have different surface treatments to adapt to the conveying needs of different types of magnetic cores; the conveying belt assembly can also integrate sensors or counters to realize real-time monitoring and control of the number and position of the magnetic cores, thereby further improving the accuracy of conveying and production efficiency.

[0051] Further, as a preferred embodiment of the present scheme but not limited, the guide assembly 32 comprises a guide member 321 arranged above the second conveying belt 312 and inclined to the conveying direction of the second conveying belt 312, both ends of the guide member 321 are respectively provided with a driving wheel 322 and a driven wheel 323, a speed reducer motor 324 connected with the driving wheel 322, and a belt 325 arranged around the driving wheel 322 and the driven wheel 323.

[0052] In this embodiment, the cooperative action of the driving wheel, the driven wheel, the speed reducer motor, and the belt realizes the accurate guidance and positioning of the magnetic core. The inclined arrangement of the guide member makes the magnetic core naturally slide to the predetermined position of the second conveying belt during the conveying process, avoiding the random rolling and deviation of the magnetic core on the conveying belt. The driving wheel and the driven wheel support the belt, and the speed reducer motor drives the driving wheel, so that the belt moves synchronously with the second conveying belt, ensuring the stability and continuity of the magnetic core during the guiding process. Not only the positioning accuracy of the magnetic core on the conveying belt is improved, but also the smoothness of the conveying process is enhanced, reducing the wear and damage of the magnetic core, and ensuring the accuracy and efficiency of the subsequent processing steps.

[0053] Further, as a preferred embodiment of the present scheme but not limited, the upper cover feeding device 4 comprises an upper cover feeding vibrating disc 41 for feeding the upper cover, a second guide belt 42 in communication with the feeding port of the upper cover feeding vibrating disc 41, an upper cover driving assembly 43 for driving the upper cover to move along the second guide belt 42 towards the material transfer device 1, an upper cover dispensing assembly 44 arranged in sequence along the second guide belt 42 for dispensing glue on the inner wall of the upper cover, an upper cover detection assembly 45 for detecting whether the upper cover is qualified for dispensing glue, an upper cover taking assembly 46 for transferring the upper cover from the second guide belt 42 to the material transfer device 1, and a pressing assembly 47 for pressing the upper cover on the material transfer device 1 and the base.

[0054] In this embodiment, the production efficiency is significantly improved, ensuring that each upper cover can receive precise glue application operation and timely detection, avoiding inconsistencies and errors of manual operation, and improving product quality and consistency. The upper cover feeding vibration tray supplies the upper cover, the second guide belt conveys the upper cover to each station, the upper cover driving assembly accurately controls the movement of the upper cover, the upper cover dispensing assembly uniformly applies glue to the inner wall of the upper cover, the upper cover detection assembly detects the glue application quality, the upper cover taking assembly transfers the qualified upper cover to the material transfer device, and the pressing assembly firmly presses the upper cover and the base. This series of automatic operations not only improves the production efficiency, but also enhances the reliability and durability of the product.

[0055] Further, as a preferred embodiment of the present scheme but not limited, the upper cover detection assembly 45 comprises a second detection camera 451, a second light source seat 452 arranged below the second detection camera 451, a second air cylinder 453 arranged between the second detection camera 451 and the upper cover taking assembly 46 and located on one side of the second guide belt 42, and a second collection tray 454 located on the other side of the second guide belt 42, and the output end of the second air cylinder 453 is provided with a push seat 455.

[0056] In this embodiment, efficient and accurate detection of the glue application quality of the upper cover is achieved. The second detection camera cooperates with the second light source seat to clearly capture images of the glue application of the upper cover, and determines whether the glue application is qualified through image analysis. If unqualified products are detected, the second air cylinder drives the push seat to push the upper cover into the second collection tray, realizing automatic sorting and avoiding unqualified products entering the subsequent process. This design ensures product quality, improves production efficiency, and reduces manual intervention.

[0057] Further, as a preferred embodiment of the present scheme but not limited, the upper cover taking assembly 46 comprises an upper cover overturning base 461, a driving motor 462 arranged on the upper cover overturning base 461, a overturning air cylinder 463 connected with the output end of the driving motor 462, and an overturning clamping piece 464 connected with the output end of the overturning air cylinder 463 and used for clamping the upper cover on the base located at the material transfer device 1.

[0058] In this embodiment, the automatic taking and accurate clamping functions of the upper cover are achieved. The upper cover overturning base provides a stable mounting platform for the driving motor, the driving motor drives the overturning clamping piece to rotate through the overturning air cylinder, transfers the upper cover from the second guide belt to above the base on the material transfer device, and accurately clamps the base. Not only improves the efficiency of taking and clamping the upper cover, but also enhances the accuracy and reliability of the operation, reduces human error, and improves product quality.

[0059] Further, as a preferred embodiment of the present scheme but not limited, the pressing assembly 47 comprises a pressing base 471, a pressing cylinder 472 arranged on the pressing base 471, and a pressing member 473 connected with the output end of the pressing cylinder 472 and cooperating with the positioning guide column 13 to press the upper cover on the base on the material transfer device 1.

[0060] In the present embodiment, the stable pressing of the upper cover on the base on the material transfer device is achieved through the cooperation of the pressing base, the pressing cylinder, and the pressing member. The pressing base provides a solid support for the pressing cylinder, and the pressing cylinder drives the pressing member to move downward and cooperate with the positioning guide column to firmly press the upper cover on the base before the adhesive in the upper cover and the base solidifies, ensuring that the two are tightly combined. Not only does this improve the tightness and reliability of product assembly, but it also enhances the automation level of the production process, reduces the uncertainty of manual operation, and improves product quality and production efficiency.

[0061] Further, as a preferred embodiment of the present scheme but not limited, the automatic picking and sorting device 5 comprises a third guide belt 51, a fourth guide belt 52 in communication with the third guide belt 51, a first sorting assembly 53 arranged at the leading end of the third guide belt 51 and used for sorting out defective products, a detection seat 54 arranged at the trailing end of the third guide belt 51, a plurality of second sorting assemblies 55 arranged on the fourth guide belt 52 and used for sorting out products of different specifications, a magnetic core detection assembly 56 arranged above the material transfer device 1 and located between the magnetic core feeding device 3 and the upper cover feeding device 4, and a sorting picking assembly 57 for transferring the products to be sorted on the material transfer device 1 to the leading end of the third guide belt 51, wherein the magnetic core detection assembly 56 is used to detect whether the magnetic core normally falls into the base.

[0062] In the present embodiment, the automatic transfer, detection, sorting, and collection of products to be sorted are achieved, realizing a fully automated process. This design significantly improves production efficiency, ensures product quality, and optimizes the management of the production process. The magnetic core detection assembly detects in real time whether the magnetic core normally falls into the base during product assembly, ensuring that only qualified products enter the subsequent sorting process. The sorting picking assembly transfers the products to be sorted to the third guide belt, the first sorting assembly sorts out defective products at the leading end of the third guide belt, the detection seat comprehensively detects the products at the trailing end of the third guide belt, and different specifications of products are transported to the corresponding second sorting assembly through the fourth guide belt for sorting and collection. This series of automated operations not only improves production efficiency, but also enhances product quality control and traceability of the production process, reduces errors and labor intensity of manual operation, and improves the intelligent level of overall production.

[0063] Further, as a preferred embodiment of the present scheme but not as a limitation, the first sorting assembly 53 comprises a residue collection box 531 located on one side of the third conveying belt 51, a first pusher 532 arranged above the third conveying belt 51, and a first sorting cylinder 533 for driving the first pusher 532 to push the residue into the residue collection box 531.

[0064] In the present embodiment, the residue collection box, the first pusher and the first sorting cylinder work together to realize automatic sorting and collection of the residue on the third conveying belt. The first sorting cylinder drives the first pusher to push the detected residue from the third conveying belt into the residue collection box, ensuring that the residue does not enter the subsequent normal production process, thereby improving product quality and production efficiency. This design not only reduces the labor intensity and errors of manual sorting, but also enhances the automation level and traceability of the production process.

[0065] Further, as a preferred embodiment of the present scheme but not as a limitation, the second sorting assembly 55 comprises a plurality of specification collection boxes 551 located on both sides of the fourth conveying belt 52, a plurality of second pushers 552 arranged above the fourth conveying belt 52 and corresponding to each of the specification collection boxes 551, and a plurality of second sorting cylinders 553 for driving the second pushers 552 to push different specifications into the corresponding specification collection boxes 551.

[0066] In the present embodiment, by arranging a plurality of specification collection boxes on both sides of the fourth conveying belt and installing a second pusher and a second sorting cylinder above the fourth conveying belt corresponding to each specification collection box, automatic sorting and collection of different specifications are realized. The second sorting cylinder drives the second pusher to push the different specifications detected by the detection seat from the fourth conveying belt into the corresponding specification collection box, ensuring that each type of product can be accurately classified and enter the subsequent specific processing process. Not only improves the production efficiency and the accuracy of product classification, but also enhances the automation level and manageability of the production process.

[0067] Further, as a preferred embodiment of the present scheme but not as a limitation, the detection seat 54 comprises a horizontal detection cylinder 541, a vertical detection cylinder 542 connected to the output end of the horizontal detection cylinder 541, a transfer member 545 connected to the output end of the vertical detection cylinder 542 and used to transfer the product to be sorted from a detection position 544 to a detection position 544 and from the detection position 544 to the fourth conveying belt 52, a copper test needle 546 located below the detection position 544, and a telescopic cylinder 547 for driving the copper test needle 546 to extend into or exit the product to be sorted.

[0068] In this embodiment, through the precise cooperation of the transverse detection cylinder, the longitudinal detection cylinder, the transfer piece, the copper strip test needle and the telescopic cylinder, automatic detection and classification of the products to be sorted are realized. The transverse detection cylinder and the longitudinal detection cylinder jointly drive the transfer piece to accurately move the products to be sorted from the detection position to the detection position for detection, and then move the products to the fourth guide belt for subsequent sorting after the detection is completed. The copper strip test needle is below the detection position, and is driven by the telescopic cylinder to extend into the product for electrical detection to determine whether the product meets the specifications. This design not only improves the efficiency and accuracy of detection, but also enhances the automation level of the production process and the product quality control.

[0069] The working principle of the embodiment is as follows:

[0070] The coil automatic dispensing and covering equipment of the present application introduces an automatic material transfer device, a base feeding device, a magnetic core feeding device, an upper cover feeding device and an automatic material taking and sorting device, cooperates with a control electric box to realize collaborative work, effectively improves the production efficiency and consistency of product quality of the coil dispensing and covering, reduces the dependence on manual operation, reduces product defects caused by human factors such as missing points, wrong points, uneven glue amount and the like, and forms an automatic production line for each step, solves the technical problems of low efficiency, unstable quality and high cost of traditional manual operation dispensing and covering.

[0071] The above is an embodiment provided in combination with specific content, and it is not intended that the specific implementation of the present application is limited to these descriptions. Any similar structure or method as the present application, or any technical deduction or replacement made on the basis of the concept of the present application, should be considered as the protection scope of the present application.

Claims

1. A coil automatic dispensing capping apparatus, characterized by, The device comprises a material transfer device (1), a base loading device (2) for transferring bases to the material transfer device (1), a magnetic core loading device (3) for transferring magnetic cores to the material transfer device (1) and placing the magnetic cores in the bases, an upper cover loading device (4) for transferring upper covers to the material transfer device (1) and covering the bases to form products to be sorted, an automatic material taking and sorting device (5) for sorting the products to be sorted, and a control electric box (6) for driving the material transfer device (1), the base loading device (2), the magnetic core loading device (3), the upper cover loading device (4) and the automatic material taking and sorting device (5) to cooperate.

2. The coil automatic dispensing and covering apparatus according to claim 1, wherein, The base loading device (2) comprises a base loading vibrating disc (21) for base feeding, a first guide belt (22) in communication with a loading port of the base loading vibrating disc (21), a base driving assembly (23) for driving the base to move along the first guide belt (22) towards the material transfer device (1), a base glue applying assembly (24) arranged in sequence along the first guide belt (22) for applying glue to the inner wall of the base, a base detection assembly (25) for detecting whether the glue application of the base is qualified, and a base taking assembly (26) for transferring the base from the first guide belt (22) to the material transfer device (1).

3. The coil automatic dispensing and covering apparatus according to claim 2, wherein, The base driving assembly (23) comprises a transverse air cylinder (231), a transverse sliding rail (232) connected to the output end of the transverse air cylinder (231), a longitudinal air cylinder (233) connected to the transverse sliding rail (232), and a rake tooth member (234) connected to the output end of the longitudinal air cylinder (233), and the first guide belt (22) is provided with a slot (235) for the rake tooth member (234) to pass through to extend into a plurality of bases.

4. The coil automatic dispensing and covering apparatus according to claim 2, wherein, The base glue applying assembly (24) comprises a glue applying longitudinal guide rail (241), a glue applying sliding block (242) slidingly arranged on the glue applying longitudinal guide rail (241), a glue applying lifting air cylinder (243) arranged on the glue applying longitudinal guide rail (241) and connected to the glue applying sliding block (242), a second stepping motor (244) connected to the glue applying sliding block (242), a rotating glue valve (245) connected to the output end of the second stepping motor (244), and a positioning air cylinder (246) for holding the base below the rotating glue valve (245), and the output end of the positioning air cylinder (246) is provided with a positioning clamping member (247) matched with the base.

5. The coil automatic dispensing and covering apparatus according to claim 2, wherein, The base taking assembly (26) comprises a taking sliding block (262) slidingly arranged on a taking transverse guide rail (261), a taking lifting air cylinder (263) arranged on the taking transverse guide rail (261) and connected to the taking sliding block (262), a clamping air cylinder (264) connected to the output end of the taking lifting air cylinder (263), and a clamping member (265) connected to the output end of the clamping air cylinder (264).

6. The coil automatic dispensing and covering apparatus according to claim 2, wherein, The base detection assembly (25) comprises a first detection camera (251), a first light source base (252) arranged below the first detection camera (251), a first air cylinder (253) arranged between the first detection camera (251) and the base material taking assembly (26) and located at one side of the first guide belt (22), and a first collection disc (254) located at the other side of the first guide belt (22), and the output end of the first air cylinder (253) is provided with a push block (255).

7. The coil automatic dispensing and covering apparatus according to claim 1, wherein, The magnetic core feeding device (3) comprises a conveying belt assembly (31) for feeding magnetic cores, a flow guide assembly (32) arranged on the conveying belt assembly (31), a material falling assembly (33) and an equal position platform (34) arranged at the end of the conveying belt assembly (31), and a magnetic core pressing assembly (35) for pressing the magnetic core into the base, the material falling assembly (33) comprises a falling cylinder (331) and a baffle (332) connected with the output end of the falling cylinder (331), the baffle (332) cooperates with the equal position platform (34) to make the magnetic core stay above the material transfer device (1) or fall onto the material transfer device (1), and the magnetic core pressing assembly (35) comprises a pressing cylinder (351) and a pressing piece (352) connected with the output end of the pressing cylinder (351).

8. The coil automatic dispensing and covering apparatus according to claim 1, wherein, The upper cover feeding device (4) comprises an upper cover feeding vibrating disc (41) for feeding upper covers, a second guide belt (42) in communication with the feeding port of the upper cover feeding vibrating disc (41), an upper cover driving assembly (43) for driving the upper cover to move along the second guide belt (42) to the direction close to the material transfer device (1), an upper cover glue applying assembly (44) arranged in sequence along the second guide belt (42) for applying glue to the inner wall of the upper cover, an upper cover detection assembly (45) for detecting whether the upper cover is qualified for glue application, an upper cover material taking assembly (46) for transferring the upper cover from the second guide belt (42) to the material transfer device (1), and a pressing assembly (47) for pressing the upper cover on the material transfer device (1) and the base.

9. The coil automatic dispensing and covering apparatus according to claim 8, wherein, The upper cover detection assembly (45) comprises a second detection camera (451), a second light source base (452) arranged below the second detection camera (451), a second air cylinder (453) arranged between the second detection camera (451) and the upper cover material taking assembly (46) and located at one side of the second guide belt (42), and a second collection disc (454) located at the other side of the second guide belt (42), and the output end of the second air cylinder (453) is provided with a push seat (455).

10. The coil automatic dispensing and covering apparatus according to claim 1, wherein, The automatic taking and sorting device (5) comprises a third guide belt (51), a fourth guide belt (52) in communication with the third guide belt (51), a first sorting assembly (53) arranged at the first end of the third guide belt (51) and used for sorting out defective products, a detection seat (54) arranged at the last end of the third guide belt (51), a plurality of second sorting assemblies (55) arranged on the fourth guide belt (52) and used for sorting out products of different specifications, a magnetic core detection assembly (56) arranged above the material transfer device (1) and located between the magnetic core feeding device (3) and the upper cover feeding device (4), and a sorting taking assembly (57) used for transferring the products to be sorted on the material transfer device (1) to the first end of the third guide belt (51), and the magnetic core detection assembly (56) is used for detecting whether the magnetic core normally falls into the base.

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