Painting device for part production
By designing the adjustment and clamping mechanisms, the problems of single-sided spraying and large clamping contact area in existing automotive parts painting devices have been solved, enabling rapid clamping and efficient painting of parts and reducing the difficulty of touch-up painting.
Patent Information
- Application Number
- CN202422819521.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-11-19
AI Technical Summary
Existing automotive parts painting devices can only spray paint on one side, requiring manual flipping, which is cumbersome and inefficient. The large contact area between the clamping structure and the parts increases the difficulty of touch-up painting.
A painting device including an adjustment mechanism and a clamping mechanism was designed. The device uses a rocker chuck for synchronous clamping and a semi-arc ball to adjust the clamping direction, which simplifies the operation and reduces the contact area with parts.
It enables rapid clamping and positioning of parts, improves painting efficiency, reduces the area to be touched up, and simplifies the operation process.
Smart Images

Figure CN223761254U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive parts manufacturing and processing technology, specifically a painting device for parts manufacturing. Background Technology
[0002] As the foundation of the automotive industry, auto parts are a necessary factor to support the industry's continued healthy development. In particular, the current vigorous independent development and innovation in the automotive industry requires a strong parts system to support it. Auto parts processing consists of the various units that make up the whole of auto parts processing and the products that serve auto parts processing. When processing auto parts, painting is an essential step.
[0003] According to the patent application published on the patent website, "A painting device for automobile parts production and processing (publication number: CN219519238U; application number: 202320492623.X)," the above application optimized the following issues: "When painting automobile parts, only one side of the parts to be sprayed can be painted. It requires a worker to flip the parts and apply a second coat of paint. The process of applying paint evenly by rotating the parts is cumbersome and inefficient. When the parts are flipped a second time, the workers need to enter the device to remove the parts, and their clothes will be covered with residual paint dripping from the pipes." However, the structure of the painting device that clamps the parts in the above application has a large contact area with the parts, which increases the difficulty for workers to touch up the paint on the parts later and is inconvenient for workers to use. Utility Model Content
[0004] The purpose of this invention is to provide a painting device for parts manufacturing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a painting device for parts production, including a worktable, with legs fixedly connected to the bottom of the worktable, an adjustment mechanism on the top of the worktable, and a clamping mechanism on the top of the adjustment mechanism.
[0006] The adjustment mechanism includes a drive component, an adjustment component, and a reinforcement component. The drive component is located on the top of the worktable, the adjustment component is located to the right of the drive component, and the reinforcement component is located on the front and rear sides of the adjustment component.
[0007] The clamping mechanism includes a moving component, a stabilizing component, a limiting component, and a clamping component. The moving component is disposed above the driving component, the stabilizing component is disposed inside the front and rear sides of the moving component, the limiting component is disposed on the top of the driving component, and the clamping component is disposed inside the top of the moving component.
[0008] Preferably, the drive assembly includes a fixed box, which is fixedly connected to the top of the workbench. A double-axis threaded rod is rotatably connected to the left and right sides inside the fixed box. A supporting rotating cylinder is rotatably connected to the middle of the outer ring of the double-axis threaded rod. A fixed arm is fixedly connected to the outer ring of the supporting rotating cylinder. The fixed arm is fixedly connected to the inner ring of the fixed box.
[0009] Preferably, the adjustment component includes a turntable, which is fixedly connected to the right side of the dual-axis threaded rod, and a rocker arm is fixedly connected to the right side of the turntable.
[0010] Preferably, the reinforcement component includes a support frame, which is fixedly connected to the right side of the workbench at the left side of the turntable. A fixing rod is fixedly connected to the right side of the support frame, and the fixing rod is rotatably connected to the front and rear sides of the outer ring of the turntable.
[0011] Preferably, the movable component includes a threaded cylinder, which is threadedly connected to the outer ring of the dual-axis threaded rod located on the left and right sides of the supporting rotating cylinder. A movable slide rod is fixedly connected to the top of the threaded cylinder, and the movable slide rod is slidably connected to the top of the fixed box. A movable plate is fixedly connected to the top of the movable slide rod, and the movable plate is slidably connected to the top of the fixed box. The bottom of the movable plate is in contact with the top of the fixed box.
[0012] Preferably, the stabilizing component includes a sleeve, which is fixedly connected to the front and rear sides of the movable plate. A limiting slide rod is slidably connected inside the sleeve, and a frame plate is fixedly connected to the left and right sides of the limiting slide rod. The frame plate is fixedly connected to the top of the worktable.
[0013] Preferably, the limiting component includes an interval limiting frame, which is fixedly connected to the middle of the top of the outer ring of the fixed box, and anti-detachment limiting frames are provided on the left and right sides of the interval limiting frame, which are fixedly connected to the left and right sides of the top of the outer ring of the fixed box.
[0014] Preferably, the clamping assembly includes a semi-circular frame, which is fixedly connected to the top of the movable plate. A semi-circular rotating ball is sleeved on the inner ring of the semi-circular frame, and a convex ring is fixedly connected to the outer ring of the semi-circular rotating ball. The convex ring is rotatably connected to the inner ring of the semi-circular frame. A limiting arc plate is fixedly connected in the middle of the semi-circular frame, and a triangular clamp is fixedly connected to the inner side of the limiting arc plate.
[0015] Compared with the prior art, this utility model provides a painting device for parts production, which has the following beneficial effects:
[0016] 1. The painting device for this component production, through its adjustable mechanism, allows operators to control the triangular clamps on both sides to move inward synchronously by simply cranking a lever, thus clamping the components. This simple and user-friendly operation allows operators to quickly disassemble and assemble components, reducing the time spent fixing components during painting and increasing work efficiency.
[0017] 2. The painting device for this component production, through its clamping mechanism, allows the semi-circular ball to rotate within a limited range of angles within the semi-circular frame. This allows the device to adjust the clamping direction of the left and right triangular chucks according to the shape of different components. The triangular chucks, while ensuring the stability of the component clamping, reduce the contact area with the outside of the component, minimizing the area requiring touch-up painting after the initial painting. This reduces the difficulty for workers to perform subsequent touch-up painting, making it easier for workers to use and improving the overall efficiency of the component painting process. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a front view of the present utility model;
[0020] Figure 2 This is a front sectional view of the present invention;
[0021] Figure 3 A schematic diagram of the structure of the adjustment component;
[0022] Figure 4 This is a schematic diagram of part of the structure of this utility model;
[0023] Figure 5 This is a sectional view of the drive component structure.
[0024] Figure 6 This is a schematic diagram of part of the clamping mechanism;
[0025] Figure 7 This is a partial structural cross-sectional view of the clamping mechanism.
[0026] In the diagram: 1. Adjustment mechanism; 11. Drive assembly; 1101. Fixed box; 1102. Double-axis threaded rod; 1103. Supporting rotary drum; 1104. Fixed arm; 12. Adjustment assembly; 1201. Turntable; 1202. Rocker arm; 13. Reinforcing assembly; 1301. Supporting rotating frame; 1302. Fixed rod; 2. Clamping mechanism; 21. Moving assembly; 2101. Threaded drum; 2102. Moving slide bar 2103, Moving plate; 22, Stabilizing component; 2201, Sleeve; 2202, Limiting slide bar; 2203, Frame plate; 23, Limiting component; 2301, Interval limiting frame; 2302, Anti-detachment limiting frame; 24, Clamping component; 2401, Semi-arc round frame; 2402, Semi-arc rotating ball; 2403, Convex ring; 2404, Limiting arc plate; 2405, Triangular chuck; 3, Worktable; 4, Support leg. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0029] This utility model provides a technical solution:
[0030] Example 1
[0031] Combination Figures 1 to 5 A painting device for parts production includes a worktable 3, with a support leg 4 fixedly connected to the bottom of the worktable 3, an adjustment mechanism 1 on the top of the worktable 3, and a clamping mechanism 2 on the top of the adjustment mechanism 1.
[0032] The adjustment mechanism 1 includes a drive assembly 11, an adjustment assembly 12, and a reinforcement assembly 13. The drive assembly 11 is located on the top of the workbench 3, the adjustment assembly 12 is located on the right side of the drive assembly 11, and the reinforcement assembly 13 is located on the front and rear sides of the adjustment assembly 12.
[0033] The drive assembly 11 includes a fixed box 1101, which is fixedly connected to the top of the workbench 3. A double-axis threaded rod 1102 is rotatably connected to the left and right sides inside the fixed box 1101. A support cylinder 1103 is rotatably connected to the middle of the outer ring of the double-axis threaded rod 1102. A fixed arm 1104 is fixedly connected to the outer ring of the support cylinder 1103. The fixed arm 1104 is fixedly connected to the inner ring of the fixed box 1101. The adjustment assembly 12 includes a turntable 1201, which is fixedly connected to the right side of the double-axis threaded rod 1102. A rocker arm 1202 is fixedly connected to the right side of the turntable 1201. The reinforcement assembly 13 includes a support frame 1301, which is fixedly connected to the right side of the workbench 3 and located to the left of the turntable 1201. A fixed rod 1302 is fixedly connected to the right side of the support frame 1301. The fixed rod 1302 is rotatably connected to the front and rear sides of the outer ring of the turntable 1201.
[0034] Furthermore, the operator only needs to crank the rocker arm 1202 to control the triangular clamps 2405 on both sides to move inward synchronously to complete the clamping process of the parts. The operation is simple and convenient for the operator to use, allowing the operator to quickly complete the disassembly and assembly of parts. This reduces the time spent by the operator on fixing the parts when painting them, increases the operator's work efficiency when painting parts, and is convenient for the operator to use.
[0035] Example 2
[0036] See Figure 1 , Figure 2 , Figure 4 , Figure 5 , Figure 6 and Figure 7 Furthermore, based on Embodiment 1, the clamping mechanism 2 includes a moving component 21, a stabilizing component 22, a limiting component 23, and a clamping component 24. The moving component 21 is disposed above the driving component 11, the stabilizing component 22 is disposed inside the front and rear sides of the moving component 21, the limiting component 23 is disposed on the top of the driving component 11, and the clamping component 24 is disposed inside the top of the moving component 21.
[0037] The movable component 21 includes a threaded cylinder 2101, which is threadedly connected to the outer ring of the dual-axis threaded rod 1102 located on the left and right sides of the supporting rotating cylinder 1103. A movable slide rod 2102 is fixedly connected to the top of the threaded cylinder 2101 and slidably connected to the top of the fixed box 1101. A movable plate 2103 is fixedly connected to the top of the movable slide rod 2102 and slidably connected to the top of the fixed box 1101. The bottom of the movable plate 2103 is in contact with the top of the fixed box 1101. The stabilizing component 22 includes a sleeve 2201, which is fixedly connected to the front and rear sides of the movable plate 2103. A limiting slide rod 2202 is slidably connected inside the sleeve 2201. A frame plate 2203 is fixedly connected to the left and right sides of the limiting slide rod 2202. At the top of the workbench 3, the limiting component 23 includes an interval limiting frame 2301, which is fixedly connected to the middle of the top of the outer ring of the fixed box 1101. Anti-detachment limiting frames 2302 are provided on the left and right sides of the interval limiting frame 2301, and the anti-detachment limiting frames 2302 are fixedly connected to the left and right sides of the top of the outer ring of the fixed box 1101. The clamping component 24 includes a semi-arc frame 2401, which is fixedly connected to the top of the moving plate 2103. A semi-arc rotating ball 2402 is sleeved on the inner ring of the semi-arc frame 2401. A convex ring 2403 is fixedly connected to the outer ring of the semi-arc rotating ball 2402. The convex ring 2403 is rotatably connected to the inner ring of the semi-arc frame 2401. A limiting arc plate 2404 is fixedly connected to the middle of the inner ring of the semi-arc frame 2401. A triangular clamp 2405 is fixedly connected to the inner side of the limiting arc plate 2404.
[0038] Furthermore, the semi-arc rotating ball 2402 can rotate within a limited full-angle range within the semi-arc frame 2401, allowing the device to adjust the clamping direction of the left and right triangular chucks 2405 according to the shape of different parts. The triangular chucks 2405, with their triangular arrangement, reduce the contact area with the outside of the parts while ensuring the stability of clamping them. This minimizes the area that needs to be touched up after painting, reducing the difficulty for workers to touch up the parts, making it easier for workers to use, and improving the overall work efficiency of the painting process.
[0039] In actual operation, when this device is used and parts need to be clamped, the operator first places the parts to be painted between the left and right triangular chucks 2405. Then, the operator shakes the rocker arm 1202. The rocker arm 1202 rotates the double-axis threaded rod 1102 via the turntable 1201. The rotation of the double-axis threaded rod 1102 causes the threaded cylinders 2101 on both sides to move inward synchronously. The inward movement of the threaded cylinders 2101 on both sides is controlled by the sliding rod. 2102 drives the left and right movable plates 2103 to move inward simultaneously. The inward movement of the movable plates 2103 drives the semi-circular frame 2401 to move the semi-circular rotating ball 2402 inward. The inward movement of the semi-circular rotating ball 2402 drives the triangular clamp 2405 to move inward. The triangular clamps 2405 on both sides move inward simultaneously and fit against the left and right sides of the part, thus completing the clamping and fixing of the part. After that, the staff can paint the part.
[0040] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
Claims
1. A painting device for the production of parts, comprising a worktable (3), characterized in that: The bottom of the workbench (3) is fixedly connected with a supporting leg (4), the top of the workbench (3) is provided with an adjusting mechanism (1), and the top of the adjusting mechanism (1) is provided with a clamping mechanism (2); The adjusting mechanism (1) comprises a driving assembly (11), an adjusting assembly (12) and a reinforcing assembly (13), the driving assembly (11) is arranged on the top of the workbench (3), the adjusting assembly (12) is arranged on the right side of the driving assembly (11), and the reinforcing assembly (13) is arranged on the front and rear sides of the adjusting assembly (12); The clamping mechanism (2) comprises a moving assembly (21), a stabilizing assembly (22), a limiting assembly (23) and a clamping assembly (24), the moving assembly (21) is arranged above the driving assembly (11), the stabilizing assembly (22) is arranged on the front and rear sides of the moving assembly (21), the limiting assembly (23) is arranged on the top of the driving assembly (11), and the clamping assembly (24) is arranged on the top of the moving assembly (21).
2. The painting device for producing a component according to claim 1, characterized by: The driving assembly (11) comprises a fixed box (1101), the fixed box (1101) is fixedly connected to the top of the workbench (3), the fixed box (1101) is rotatably connected with a double-shaft threaded rod (1102) on the left and right sides, the double-shaft threaded rod (1102) is rotatably connected with a supporting rotating drum (1103) in the middle of the outer ring, the supporting rotating drum (1103) is fixedly connected with a fixed arm (1104) on the outer ring, and the fixed arm (1104) is fixedly connected to the inner ring of the fixed box (1101).
3. The painting device for producing a component according to claim 1, characterized in that: The adjusting assembly (12) comprises a rotating disc (1201), the rotating disc (1201) is fixedly connected to the right side of the double-shaft threaded rod (1102), and the right side of the rotating disc (1201) is fixedly connected with a rocker (1202).
4. The painting device for producing a component according to claim 1, characterized by: The reinforcing assembly (13) comprises a supporting rotating frame (1301), the supporting rotating frame (1301) is fixedly connected to the right side of the workbench (3) and located on the left side of the rotating disc (1201), the right side of the supporting rotating frame (1301) is fixedly connected with a fixed rod (1302), and the fixed rod (1302) is rotatably connected to the outer ring of the rotating disc (1201) on the front and rear sides.
5. The painting device for producing a component according to claim 1, characterized by: The moving assembly (21) comprises a threaded cylinder (2101), the threaded cylinder (2101) is threadedly connected to the outer ring of the double-shaft threaded rod (1102) and located on the left and right sides of the supporting rotating drum (1103), the top of the threaded cylinder (2101) is fixedly connected with a moving sliding rod (2102), the moving sliding rod (2102) is slidingly connected to the top of the fixed box (1101), the top of the moving sliding rod (2102) is fixedly connected with a moving plate (2103), the moving plate (2103) is slidingly connected to the top of the fixed box (1101), and the bottom of the moving plate (2103) is attached to the top of the fixed box (1101).
6. The painting device for producing a component according to claim 1, characterized by: The stable assembly (22) comprises a sleeve frame (2201) fixedly connected to the inner sides of the front and rear of the moving plate (2103), a limiting slide rod (2202) slidably connected in the sleeve frame (2201), frame plates (2203) fixedly connected to the left and right sides of the limiting slide rod (2202), and the frame plates (2203) fixedly connected to the top of the workbench (3).
7. The painting device for producing a component according to claim 1, characterized by: The limiting assembly (23) comprises a spacing limiting frame (2301) fixedly connected to the middle of the top of the outer ring of the fixed box (1101), and anti-dropping limiting frames (2302) fixedly connected to the left and right sides of the top of the outer ring of the fixed box (1101).
8. The painting device for producing a component according to claim 1, characterized by: The clamping assembly (24) comprises a semi-arc frame (2401) fixedly connected to the inner top of the moving plate (2103), a semi-arc rotating ball (2402) sleeved on the inner ring of the semi-arc frame (2401), a convex ring (2403) fixedly connected to the outer ring of the semi-arc rotating ball (2402), the convex ring (2403) rotatably connected to the inner ring of the semi-arc frame (2401), a limiting arc plate (2404) fixedly connected to the middle of the inner top of the semi-arc frame (2401), and a triangular chuck (2405) fixedly connected to the inner side of the limiting arc plate (2404).
Citation Information
Patent Citations
Painting device for production and processing of automobile parts
CN219519238U