Precise intelligent machining equipment for stainless steel forgings
By designing a precision intelligent processing equipment for stainless steel forgings, and utilizing a combination of adjustment, feeding, guiding, cleaning, and collection components, the problems of oxidation residue and safety hazards of manual operation during steel forging are solved. This achieves automated angle adjustment and chip removal, improving processing safety and efficiency.
Patent Information
- Application Number
- CN202520154311.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2035-01-23
AI Technical Summary
During the steel forging process, steel oxidation produces residues, and manual operation poses safety hazards, making it difficult to achieve efficient angle adjustment and debris removal.
A precision stainless steel forging intelligent processing equipment was designed. Through the combination of adjustment components, feeding components, guiding components, cleaning components and collection components, the equipment realizes automatic clamping, angle adjustment, forging and chip removal of steel.
It enables automated angle adjustment and debris removal of steel materials, improving processing safety and efficiency while reducing safety hazards associated with manual operation.
Smart Images

Figure CN223762052U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of forging equipment technology, and in particular to a precision intelligent processing equipment for stainless steel forgings. Background Technology
[0002] With the continuous development of technology, urban development has gradually increased, leading to an increase in urban construction. This increase in buildings will increase the demand for building materials, such as steel. A large amount of steel bars are used to strengthen concrete structures so that they can withstand the weight of the building itself and various external forces, such as wind and earthquake forces. Therefore, steel needs to be processed, such as forging. During the forging process, the steel can be pressed to change its internal structure, increase its strength, and facilitate further processing of the steel.
[0003] During the forging process, especially when steel is pressed, the heated steel will oxidize, producing a large amount of residue. In addition, the steel needs to be turned over during processing, which requires manual operation. Manual operation inevitably poses safety hazards. Utility Model Content
[0004] This disclosure relates to a precision intelligent processing equipment for stainless steel forgings. The adjustment component is directly adjusted so that its guide component is positioned at the desired angle. At this point, the feed component clamps the steel material. The moving feed component contacts the guide component, clamping one side of the steel material. As the feed component advances and contacts the guide component, it raises the guide component, allowing the steel material clamped by the feed component to hang naturally, thus changing the angle and position of the steel material. A cleaning component on one side of the forging equipment removes residue generated by the steel material at the forging equipment.
[0005] In a first aspect, this disclosure provides a precision intelligent processing equipment for stainless steel forgings, specifically comprising: a forging device; a feeding component slidably installed at the rear of the forging device, an adjusting component installed at the position between the feeding component and the forging device, a guiding component installed on the adjusting component, the top of the guiding component contacting the feeding component, a cleaning component slidably installed on one side of the forging device, a collecting component installed at the front end of the forging device, and steel material carried on the forging device.
[0006] In at least some embodiments, the feed frame of the feed assembly is slidably mounted on the rear side of the forging equipment, a swing frame is hingedly mounted on the feed frame, a clamp is mounted at the front end of the swing frame, a base frame is added at the bottom of the clamp at the swing frame, and a roller is rotatably mounted at the end of the base frame.
[0007] In at least some embodiments, the sliding plate of the adjusting component is installed at the rear side of the forging equipment. The sliding plate is provided with four sets of vertically structured bearing cylinders. The top of the bearing cylinder is set as a spacer frame, and the holes of the bearing cylinder are set as a vertical through structure. A transmission wheel is rotatably installed at the spacer frame of the bearing cylinder. The transmission wheel is in contact with the guide component. The outer end of the transmission wheel is connected to the control rod. Control wheels are provided at the ends of both sides of the control rod.
[0008] In at least some embodiments, the bottom of the lifting frame of the guide assembly is configured as a columnar structure, the column of the lifting frame is sleeved on the adjustment assembly, and a guide plate is hinged to the top of the lifting frame. An inner sliding groove is provided on the guide plate, and the inner sliding groove is slidably installed with another set of lifting frames.
[0009] In at least some embodiments, the extension frame of the cleaning component is located on the outside of the forging equipment. Four sets of cleaning brushes are sleeved and installed on the forging equipment near the extension frame. The cleaning brushes are connected to each other by a synchronous belt. A connecting frame is installed on the outside of the cleaning brushes. A motor is installed on one side of the connecting frame and the motor is in contact with the cleaning brush.
[0010] In at least some embodiments, the collection frame of the collection assembly is snap-fitted to the front end of the forging equipment, and a snap-fit groove is provided near the edge of the collection frame. A shield is slidably installed on the collection frame through the snap-fit groove.
[0011] This utility model provides a precision intelligent processing equipment for stainless steel forgings, which has the following beneficial effects:
[0012] In this invention, the adjusting component is first slid to a designated position, and then the adjusting component is adjusted so that the guide component of the adjusting component swings to a designated angle position. The feeding component clamps the steel material, clamping it to the upper part of one side of the steel material. The feeding component moves towards the front end, allowing it to contact the inclined guide component, thus raising the steel material clamped by the feeding component to a certain height. The clamped steel material will then naturally hang down. At this point, the steel material is lowered, allowing the feeding component to adjust the angle of the steel material through the guide component, enabling the forging equipment to stably forge multiple sides of the steel material. The debris generated at the forging point of the forging equipment can be collected by a cleaning component that slides to the steel material placement position of the forging equipment. The cleaning component is driven by a motor, allowing the debris to be cleaned and collected by the collection component.
[0013] Furthermore, the sliding plate can slide behind the forging equipment, making it easy to adjust its position. The bearing cylinder of the sliding plate is set in four vertical groups, and the bearing cylinder has through holes, which facilitates the installation and use of the guide assembly. After some components of the guide assembly are installed in the bearing cylinder, a transmission wheel is rotatably installed at the top spacer of the bearing cylinder, allowing the transmission wheel to contact the components of the guide assembly. The outer end of the transmission wheel is connected to the control rod, forming a worm gear structure with the control rod, allowing the control rod to achieve unidirectional transmission of the transmission wheel. The control wheel at the outer end of the control rod allows for convenient adjustment and control of the adjustment assembly from the outside.
[0014] In addition, the column at the bottom of the lifting frame is sleeved on the adjustment component, allowing the adjustment component to adjust the lifting frame. The guide plate is hinged to the top of the transmission wheel, and another set of lifting frames is slidably installed in the inner groove of the guide plate, so that when the other set of lifting frames is adjusted, the lifting frame can control the angle of the guide plate.
[0015] In addition, the extension frame is directly set on the outside of the forging equipment, and the cleaning brush is sleeved on the forging equipment near the extension frame. After the connecting frame is installed, the cleaning brush slides stably on the extension frame through the connecting frame. The connecting frame allows the four sets of cleaning brushes to move synchronously. The motor installed on one side of the connecting frame contacts and drives the cleaning brush, so that the motor drives the cleaning brush. The cleaning brushes are equipped with synchronous belts, so that the synchronous belts enable the cleaning brushes to run synchronously and achieve stable cleaning of debris.
[0016] In addition, the collection rack is installed at the front end of the forging equipment. After the cover is installed, the debris removed by the cleaning component at the forging equipment can slide directly into the collection rack. The cover of the collection rack blocks the debris, so that the collection component can collect the debris. The cover of the collection rack can be separated and disassembled, so that the collection component can be opened to remove the debris. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0018] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the scope of the present invention.
[0019] In the attached diagram:
[0020] Figure 1 A schematic diagram of the overall structure of this application is shown;
[0021] Figure 2 A schematic diagram of the forging equipment structure of this application is shown;
[0022] Figure 3 A schematic diagram of the feed assembly structure of this application is shown;
[0023] Figure 4 A schematic diagram of the cleaning component structure of this application is shown;
[0024] Figure 5 A schematic diagram of the adjustment component structure of this application is shown;
[0025] Figure 6 A schematic diagram of the collection component structure of this application is shown;
[0026] List of reference numerals
[0027] 1. Forging and pressing equipment;
[0028] 2. Feed assembly; 201. Feed frame; 202. Swing frame; 203. Fixture; 204. Base frame;
[0029] 3. Adjustment assembly; 301. Sliding plate; 302. Bearing cylinder; 303. Control lever; 304. Transmission wheel; 305. Control wheel;
[0030] 4. Guide assembly; 401. Guide plate; 402. Inner slide rail; 403. Lifting frame;
[0031] 5. Cleaning components; 501. Expansion frame; 502. Cleaning brush; 503. Synchronous belt; 504. Connecting frame;
[0032] 6. Collection components; 601. Collection rack; 602. Cover; 603. Snap-fit slot;
[0033] 7. Steel materials. Detailed Implementation
[0034] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0035] Example 1: Please refer to Figures 1 to 6 :
[0036] This utility model proposes a precision intelligent processing equipment for stainless steel forgings, comprising: a forging device 1; a feeding component 2 slidably installed at the rear of the forging device 1; an adjusting component 3 installed between the feeding component 2 and the forging device 1; a guiding component 4 installed on the adjusting component 3; the top of the guiding component 4 contacting the feeding component 2; a cleaning component 5 slidably installed on one side of the forging device 1; a collecting component 6 installed at the front end of the forging device 1; and steel material 7 carried on the forging device 1.
[0037] In this embodiment of the disclosure, such as Figure 3 As shown, the feed frame 201 of the feed assembly 2 is slidably installed at the rear side of the forging equipment 1. A swing frame 202 is hinged on the feed frame 201. A clamp 203 is installed at the front end of the swing frame 202. A base frame 204 is installed at the bottom of the clamp 203 at the swing frame 202. A roller is rotatably installed at the end of the base frame 204. By directly setting the bottom of the clamp 203 at the swing frame 202 to the base frame 204, when the entire feed assembly 2 slides towards the front end, the clamp 203 will preferentially contact the guide assembly 4. The roller rotatably installed at the end of the base frame 204 allows the base frame 204 to better contact the guide assembly 4, allowing the clamp 203 of the feed assembly 2 to hold the steel material 7 and lift and adjust it.
[0038] In this embodiment of the disclosure, such as Figure 5 As shown, the sliding plate 301 of the adjusting component 3 is installed at the rear of the forging equipment 1. Four sets of vertically structured bearing cylinders 302 are provided on the sliding plate 301. The top of each bearing cylinder 302 is configured as a spacer, and the holes in the bearing cylinders 302 are vertically connected. Firstly, the sliding plate 301 can slide at the rear of the forging equipment 1, allowing for convenient adjustment of its position. Secondly, the four sets of vertically connected bearing cylinders 302 facilitate the installation and use of the guide component 4. A transmission wheel 304 is rotatably mounted on the spacer of the bearing cylinder 302. The transmission wheel 304 interacts with the guide component 4. The components 4 are in contact with each other. The outer end of the transmission wheel 304 is connected to the control rod 303. Control wheels 305 are provided at both ends of the control rod 303. After some components of the guide component 4 are installed into the bearing cylinder 302, the transmission wheel 304 is rotatably installed at the top spacer of the bearing cylinder 302, so that the transmission wheel 304 contacts the components of the guide component 4. The outer end of the transmission wheel 304 is connected to the control rod 303, so that the control rod 303 and the transmission wheel 304 form a worm gear structure, so that the control rod 303 can achieve a unidirectional transmission effect on the transmission wheel 304. The control wheel 305 at the outer end of the control rod 303 can conveniently adjust and control the adjustment component 3 from the outside.
[0039] In this embodiment of the disclosure, such as Figure 3 Figure 5As shown, the bottom of the lifting frame 403 of the guide assembly 4 is set as a columnar structure. The column of the lifting frame 403 is sleeved on the adjusting assembly 3. The top of the lifting frame 403 is hinged to a guide plate 401. The guide plate 401 is provided with an inner sliding groove 402. The inner sliding groove 402 is slidably installed with another set of lifting frames 403. The column at the bottom of the lifting frame 403 is sleeved on the adjusting assembly 3, so that the adjusting assembly 3 can adjust the lifting frame 403. The guide plate 401 is hinged to the top of the transmission wheel 304. The other set of lifting frames 403 is slidably installed at the inner sliding groove 402 of the guide plate 401, so that when the other set of lifting frames 403 is adjusted, the lifting frame 403 can control the angle of the guide plate 401.
[0040] In this embodiment of the disclosure, such as Figure 2 Figure 4 As shown, the extension frame 501 of the cleaning component 5 is located on the outside of the forging equipment 1. Four sets of cleaning brushes 502 are fitted onto the forging equipment 1 near the extension frame 501. The cleaning brushes 502 are connected to each other by a synchronous belt 503. A connecting frame 504 is installed on the outside of the cleaning brushes 502. A motor is installed on one side of the connecting frame 504. The motor contacts the cleaning brushes 502, directly positioning the extension frame 501 on the outside of the forging equipment 1, while the cleaning brushes 502 are fitted onto the forging equipment 1 near the extension frame 501. After the connecting frame 504 is installed on the expansion frame 501, the cleaning brush 502 slides stably on the expansion frame 501 through the connecting frame 504. The connecting frame 504 allows the four sets of cleaning brushes 502 to move synchronously. The motor installed on one side of the connecting frame 504 contacts and drives the cleaning brushes 502, so that the motor drives the cleaning brushes 502. The cleaning brushes 502 are connected to each other by a synchronous belt 503, so that the synchronous belt 503 enables the cleaning brushes 502 to run synchronously with each other, so that the cleaning brushes 502 can stably clean the debris.
[0041] In this embodiment of the disclosure, such as Figure 6 As shown, the collection frame 601 of the collection component 6 is snapped onto the front end of the forging equipment 1. The collection frame 601 has a snap-fit groove 603 near its edge. The collection frame 601 is slidably mounted with a shield 602 through the snap-fit groove 603. The collection frame 601 is set to be installed at the front end of the forging equipment 1 so that after the shield 602 is installed, the debris removed by the cleaning component 5 at the forging equipment 1 can slide directly into the collection frame 601, allowing the shield 602 of the collection frame 601 to shield the debris, thus achieving the collection of debris by the collection component 6. The shield 602 of the collection frame 601 can be separated and disassembled, allowing the collection component 6 to be opened to remove the debris.
[0042] The working principle of this embodiment is as follows: The adjustment component 3 is slid to a designated position, and then the adjustment component 3 is adjusted. At this time, the guide component 4 of the adjustment component 3 is swung to a designated angle position, and the clamp 203 of the feeding component 2 will clamp the steel material 7. The feeding component 2 clamps the steel material 7 to the upper part of one side, and then the feeding component 2 moves towards the front end, so that the base frame 204 at the bottom of the feeding component 2 contacts the inclined guide component 4, so that the steel material 7 clamped at the feeding component 2 is raised to a certain height. At this time, the clamped steel material 7 will form a natural hanging state. At this time, the steel material 7 is lowered, so that the feeding component 2 can adjust the angle of the steel material 7 through the guide component 4.
[0043] When processing the debris at the forging location of the forging equipment 1, the motor of the cleaning component 5 is started, and then the cleaning component 5 is extended and slid on the forging equipment 1 to clean the debris at the forging equipment 1.
[0044] The following points should be noted in this article:
[0045] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.
[0046] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.
[0047] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.
Claims
1. A precision stainless steel forging intelligent machining equipment, comprising: The forging equipment (1) is characterized in that the feeding assembly (2) is slidably installed at the rear side position of the forging equipment (1), the adjusting assembly (3) is installed at the position between the feeding assembly (2) and the forging equipment (1), the guiding assembly (4) is installed on the adjusting assembly (3), the top of the guiding assembly (4) is in contact with the feeding assembly (2), the cleaning assembly (5) is slidably installed at one side position of the forging equipment (1), the collecting assembly (6) is installed at the front end position of the forging equipment (1), and the steel material (7) is carried on the forging equipment (1).
2. The precision stainless steel forging intelligent machining equipment according to claim 1 is characterized in that, the feeding frame (201) of the feeding assembly (2) is slidably installed at the rear side position of the forging equipment (1), the swing frame (202) is hingedly installed on the feeding frame (201), the clamp (203) is installed at the front end position of the swing frame (202), the bottom position of the clamp (203) at the swing frame (202) is additionally provided with the bottom frame (204), and the terminal position of the bottom frame (204) is rotatably installed with the roller.
3. The precision stainless steel forging intelligent machining equipment according to claim 1 is characterized in that, the sliding plate (301) of the adjusting assembly (3) is installed at the rear side position of the forging equipment (1), the sliding plate (301) is provided with four groups of vertical structure bearing cylinders (302), the top of the bearing cylinder (302) is provided as a spacing frame, and the hole of the bearing cylinder (302) is provided as an up-down through structure.
4. The precision stainless steel forging intelligent machining equipment according to claim 3 is characterized in that, the transmission wheel (304) is rotatably installed at the spacing frame of the bearing cylinder (302), the transmission wheel (304) is in contact with the guiding assembly (4), the outer end side of the transmission wheel (304) is connected with the control rod (303), and the control rod (303) is provided with the control wheel (305) at the terminal of both sides.
5. The precision stainless steel forging intelligent machining equipment according to claim 1 is characterized in that, the lifting frame (403) of the guiding assembly (4) is provided as a columnar structure at the bottom, the columnar body of the lifting frame (403) is sleeved on the adjusting assembly (3), the guiding plate (401) is hingedly installed at the top of the lifting frame (403), the guiding plate (401) is provided with the inner sliding groove (402), and the inner sliding groove (402) is slidably installed with another group of lifting frames (403).
6. The precision stainless steel forging intelligent machining equipment according to claim 1 is characterized in that, the expansion frame (501) of the cleaning assembly (5) is arranged at the outer side position of the forging equipment (1), four groups of cleaning brushes (502) are sleeved and installed at the position close to the expansion frame (501) of the forging equipment (1), the cleaning brushes (502) are connected with the synchronous belt (503) between each other, the cleaning brushes (502) are additionally provided with the connecting frame (504) at the outer position, the motor is installed on one side of the connecting frame (504), and the motor is in contact with the cleaning brushes (502).
7. The precision stainless steel forging intelligent machining equipment according to claim 1 is characterized in that, The collecting frame (601) of the collecting assembly (6) is clamped and installed at the front end position of the forging press equipment (1), and the clamping groove (603) is arranged at the position close to the edge of the collecting frame (601), and the shielding cover (602) is slidably installed in the clamping groove (603).