Three-disc three-way material arranging line

By designing a three-disc, three-channel material handling line and adopting automated detection components and conveying devices, the problem of low efficiency in existing material handling and palletizing machines has been solved, realizing efficient multi-line packaging and automated detection and screening of food materials.

CN223764819UActive Publication Date: 2026-01-06FOSHAN JUNENGCHUAN MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202520168608.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-23
Publication Date
2026-01-06
Estimated Expiration
2035-01-23

AI Technical Summary

Technical Problem

Existing feeding and palletizing machines cannot meet the demands for high-efficiency automation, requiring a large amount of manpower to inspect food quality, resulting in low production efficiency.

Method used

Design a three-disc, three-channel material handling line, including a first feeding device, a second feeding device, a third feeding device, a three-channel conveying device, and a stacked conveying device, equipped with detection components for automated detection and screening, to achieve multi-line packaging of food materials.

Benefits of technology

It improves production efficiency and automation, reduces manpower requirements, and enables efficient sorting and screening of food materials.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223764819U_ABST
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Abstract

The utility model discloses a three-disc three-way material arranging line which comprises a first feeding device, a second feeding device, a third feeding device, a three-way conveying device and a lamination conveying device, and the first feeding device, the second feeding device and the third feeding device are all used for conveying materials. The three-channel conveying device is used for receiving materials conveyed by the first feeding device, the second feeding device and the third feeding device; and the lamination conveying device is used for receiving the materials conveyed by the three-channel conveying device. The stacking and conveying device has the beneficial effects that food materials are sequentially conveyed to the three-channel conveying device through the first feeding device, the second feeding device and the third feeding device, then the three-channel conveying device conveys the received food materials to the stacking and conveying device, and finally the stacking and conveying device gathers the three food materials together to be stacked; by means of the design, the production efficiency is improved while a multi-strip-one-packaging line is achieved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to food material packaging technical field, especially three disc three pass material arranging line. BACKGROUND

[0002] Due to the continuous improvement of people's living standards, people's safety and taste of food, and appearance requirements of packaging are higher and higher, and now food processing industry competition is also increasingly fierce, market demand is also increasing, need to have more efficient equipment, more space-saving equipment, more beautiful equipment, so as to get the favor of customers.

[0003] The three-pass material arranging and loading machine mainly increases one pass on the basis of the double-pass material arranging and loading machine, becomes three passes, and through the three-pass material arranging and loading machine conveying, positioning products, and then merging into one through the conveyor, realizes the demand of multiple products in one packaging.

[0004] The existing material arranging and loading machine cannot meet the needs of general enterprises, and in the actual application process, a work post needs to be set up on one side of each pass for detecting the quality of the conveyed food, therefore, a large amount of manpower is consumed, thereby reducing the work efficiency. UTILITY MODEL CONTENT

[0005] In view of the above defects, the utility model aims at providing a three-disc three-pass material arranging line which can effectively improve work efficiency and has high automation degree and can automatically screen food without using manpower.

[0006] To achieve this purpose, the utility model adopts the following technical scheme:

[0007] A three-disc three-pass material arranging line, which comprises a first feeding device, a second feeding device, a third feeding device, a three-pass conveying device and a stacking conveying device, wherein the first feeding device, the second feeding device and the third feeding device are all used for conveying materials, the first feeding device is provided with a first detection assembly, the second feeding device is provided with a second detection assembly, and the third feeding device is provided with a third detection assembly; the three-pass conveying device is used for receiving the materials conveyed by the first feeding device, the second feeding device and the third feeding device, and the three-pass conveying device is located downstream of the first feeding device, the second feeding device and the third feeding device; and the stacking conveying device is used for receiving the materials conveyed by the three-pass conveying device, and the stacking conveying device is located downstream of the three-pass conveying device.

[0008] Preferably, the three-disc three-channel material sorting line, the laminated conveying device comprises a main channel, a first branch channel and a second branch channel, the first end of the main channel, the first branch channel and the second branch channel are connected with the three-channel conveying device, the last end of the second branch channel is arranged at the middle segment of the main channel, and the last end of the first branch channel is arranged at the last segment of the main channel.

[0009] Preferably, the three-disc three-channel material sorting line, the first detection assembly, the second detection assembly and the third detection assembly are the same in structure, the first detection assembly comprises a support frame, an air pump and a gas inlet pipe, the support frame is arranged at the top of the first feeding device, the support frame is provided with a light sensor, the air pump is arranged on one side of the first feeding device, the output end of the air pump is provided with the gas inlet pipe, and the output end of the gas inlet pipe faces the inner side of the first feeding device.

[0010] Preferably, the three-disc three-channel material sorting line, the air pump is provided with a signal sensor, and the light sensor is electrically connected with the signal sensor.

[0011] Preferably, the three-disc three-channel material sorting line, the detection end of the light sensor is located directly above the first feeding device.

[0012] Preferably, the three-disc three-channel material sorting line, the three-channel conveying device comprises a first conveying channel, a second conveying channel and a third conveying channel, the first end of the first conveying channel is communicated with the first feeding device, the first end of the second conveying channel is communicated with the second feeding device, and the first end of the third conveying channel is communicated with the third feeding device; the last end of the first conveying channel is communicated with the first branch channel, the last end of the second conveying channel is communicated with the second branch channel, and the last end of the third conveying channel is communicated with the main channel.

[0013] Preferably, the three-disc three-channel material sorting line, the first conveying channel, the second conveying channel and the third conveying channel are all provided with equidistant positioning assemblies.

[0014] Preferably, the three-disc three-channel material sorting line, the first feeding device, the second feeding device and the third feeding device are the same in structure, the first feeding device comprises a material arrangement assembly and a feeding assembly, the discharging end of the material arrangement assembly is located upstream of the feeding assembly, and the discharging end of the feeding assembly is located upstream of the first conveying channel.

[0015] Preferably, in the above-mentioned three-disc, three-channel feeding line, the material arrangement component includes a support base, a driver, and a rotating disk. The support base is located upstream of the feeding component, the driver is installed in the middle of the support base, the output end of the driver is connected to the bottom of the rotating disk, and a guide channel is provided on the upper surface of the rotating disk. The discharge end of the guide channel is located directly below the receiving end of the feeding component.

[0016] Preferably, in the above-mentioned three-disc, three-channel feeding line, the center of the rotating disk protrudes upward to form an arc-shaped portion.

[0017] The beneficial effects of this utility model are:

[0018] (1) First, the food materials are sequentially conveyed to the three-channel conveyor through the first feeding device, the second feeding device and the third feeding device. The food materials are sorted by the three-channel conveyor and then conveyed to the stacking conveyor through the three-channel conveyor. Finally, the stacking conveyor gathers the food materials from the three channels of the three-channel conveyor and stacks them together. This design realizes multiple packaging lines for the product and also improves production efficiency.

[0019] (2) Since the first feeding device is equipped with the first detection component, the second feeding device is equipped with the second detection component, and the third feeding device is equipped with the third detection component, this design can detect and screen food materials at any time, replacing manual labor and further improving the degree of automation. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the structure of one embodiment of the present utility model;

[0021] Figure 2 This is a top view of one embodiment of the present invention;

[0022] Figure 3 for Figure 1 A magnified view of a section at point AA;

[0023] Figure 4 for Figure 1 A magnified view of the area at point BB;

[0024] Figure 5 This is a schematic diagram of the structure of the first feeding device;

[0025] Figure 6 This is a top view of another embodiment of the present invention;

[0026] Figure 7 This is a top view of another embodiment of the present invention.

[0027] The three-disc three-channel material arranging line comprises a first feeding device 11, a second feeding device 12, a third feeding device 13, a three-channel conveying device 14, a laminating conveying device 15, a first detection assembly 16, a main channel 17, a first shunt channel 18, a second shunt channel 19, a support frame 20, an air injection pipe 21, a light sensor 22, a first conveying channel 23, a second conveying channel 24, a third conveying channel 25, an equidistant positioning assembly 26, a feeding assembly 28, a material arranging assembly 27, a support seat 29, a rotating disc 30 and a guide channel 31. DETAILED DESCRIPTION

[0028] The technical scheme of the utility model will be further illustrated below with reference to the drawings and specific embodiments.

[0029] As shown in the drawings, a three-disc three-channel material arranging line comprises a first feeding device 11, a second feeding device 12, a third feeding device 13, a three-channel conveying device 14 and a laminating conveying device 15. Figures 1 to 7 The first feeding device 11, the second feeding device 12 and the third feeding device 13 are all used for conveying materials, the first feeding device 11 is provided with a first detection assembly 16, the second feeding device 12 is provided with a second detection assembly, and the third feeding device 13 is provided with a third detection assembly; the three-channel conveying device 14 is used for receiving the materials conveyed by the first feeding device 11, the second feeding device 12 and the third feeding device 13, and is located downstream of the first feeding device 11, the second feeding device 12 and the third feeding device 13; the laminating conveying device 15 is used for receiving the materials conveyed by the three-channel conveying device 14, and is located downstream of the three-channel conveying device 14; first, the food materials are sequentially conveyed to the three-channel conveying device 14 by the first feeding device 11, the second feeding device 12 and the third feeding device 13, the food materials are sorted by the three-channel conveying device 14, the food materials received by the three-channel conveying device 14 are conveyed to the laminating conveying device 15, and finally the laminating conveying device 15 combines the three food materials from the three-channel conveying device 14 and stacks them, which realizes simultaneous multi-line packaging of products and improves production efficiency.

[0030] It is worth noting that the first feeding device 11 is provided with the first detection assembly 16, the second feeding device 12 is provided with the second detection assembly, and the third feeding device 13 is provided with the third detection assembly, which can detect and screen the food materials at any time, replace manual work and further improve the degree of automation.

[0031] The three-disc three-channel material sorting line in the embodiment, wherein the laminated conveying device 15 comprises a main channel 17, a first branch channel 18 and a second branch channel 19, the first end of the main channel 17, the first branch channel 18 and the second branch channel 19 are connected with the three-channel conveying device 14, the last end of the second branch channel 19 is arranged at the middle segment of the main channel 17, and the last end of the first branch channel 18 is arranged at the last segment of the main channel 17; the laminated conveying device 15 comprises the main channel 17, the first branch channel 18 and the second branch channel 19, and the main channel 17, the first branch channel 18 and the second branch channel 19 are connected with the three-channel conveying device 14, so that the three discharge ports of the three-channel conveying device 14 can be connected, and because the last end of the second branch channel 19 is arranged at the middle segment of the main channel 17 and the last end of the first branch channel 18 is arranged at the last segment of the main channel 17, the food materials in the second branch channel 19 can be stacked on the food materials in the main channel 17 during the conveying process, after the first stacking, the two food materials continue to be conveyed in the main channel 17, and when the food materials reach the last end of the main channel 17, the food materials in the first branch channel 18 are stacked on the food materials in the main channel 17, the second stacking is completed, and finally the stacked food materials are conveyed to the next process through the main channel 17.

[0032] The three-disc three-channel material sorting line in the embodiment, wherein the first detection assembly 16, the second detection assembly and the third detection assembly have the same structure, the first detection assembly 16 comprises a support frame 20, a gas pump and a gas injection pipe 21, the support frame 20 is arranged on the top of the first feeding device 11, the support frame 20 is provided with a light sensor 22, the gas pump is arranged on one side of the first feeding device 11, the output end of the gas pump is provided with the gas injection pipe 21, and the output end of the gas injection pipe 21 faces the inside of the first feeding device 11; the food materials transported on the surface of the first feeding device 11 are sequentially scanned and detected by the light sensor 22 arranged on the top of the support frame 20, when the food materials detected by the light sensor 22 do not meet the quality requirements, the light sensor 22 sends a starting instruction to the gas pump, after the gas pump is started, because the output end of the gas pump is connected with the gas injection pipe 21 and the output end of the gas injection pipe 21 faces the inside of the first feeding device 11, the airflow sprayed by the gas pump can blow away the unqualified food materials, therefore, the purpose of food material detection can be achieved without the need for workers to sort, and the degree of automation is further improved.

[0033] It is worth noting that the gas pump is provided with a signal sensor, and the light sensor 22 is electrically connected with the signal sensor; the signal sensor arranged on the gas pump is electrically connected with the light sensor 22, so that the starting instruction sent by the light sensor 22 can be better received.

[0034] The three-disc three-channel ration line in some embodiments, wherein the detection end of the light sensor 22 is located directly above the first feeding device 11; when the food material is transported, the food material is placed on the upper surface of the first feeding device 11, so that the light sensor 22 is arranged directly above the first feeding device 11, which can better detect the food material and improve the detection accuracy.

[0035] The three-disc three-channel ration line in the embodiment, wherein the three-channel conveying device 14 includes a first conveying channel 23, a second conveying channel 24, and a third conveying channel 25; the first end of the first conveying channel 23 is in communication with the first feeding device 11, the first end of the second conveying channel 24 is in communication with the second feeding device 12, and the first end of the third conveying channel 25 is in communication with the third feeding device 13; the last end of the first conveying channel 23 is in communication with the first shunt channel 18, the last end of the second conveying channel 24 is in communication with the second shunt channel 19, and the last end of the third conveying channel 25 is in communication with the main channel 17; such a design realizes the purpose of conveying food materials in three channels.

[0036] The three-disc three-channel ration line in the embodiment, wherein the first conveying channel 23, the second conveying channel 24, and the third conveying channel 25 are each provided with an equidistant positioning assembly 26; the equidistant positioning assembly 26 can equidistantly separate and position the food materials conveyed by the first conveying channel 23, the second conveying channel 24, and the third conveying channel 25, and then sequentially push the food materials to the main channel 17, the first shunt channel 18, and the second shunt channel 19; such a design avoids mutual interference during conveying, which causes food material blockage and uneven stacking.

[0037] The three-disc three-channel ration line in the embodiment, wherein the first feeding device 11, the second feeding device 12, and the third feeding device 13 have the same structure; the first feeding device 11 includes a material arrangement assembly 27 and a feeding assembly 28; the discharge end of the material arrangement assembly 27 is located upstream of the feeding assembly 28, and the discharge end of the feeding assembly 28 is located upstream of the first conveying channel 23; the material arrangement assembly 27 includes a support seat 29, a driver, and a rotating disc 30; the support seat 29 is arranged upstream of the feeding assembly 28, the driver is installed in the middle of the support seat 29, the output end of the driver is connected to the bottom of the rotating disc 30, the upper surface of the rotating disc 30 is provided with a guide channel 31, and the discharge end of the guide channel 31 is located directly below the receiving end of the feeding assembly 28; the rotating disc 30 is driven to rotate by the driver, and since the surface of the rotating disc 30 is provided with the guide channel 31, the food material on the top of the rotating disc 30 can fall into the upper side of the feeding assembly 28 along the guide channel 31, and finally the feeding assembly 28 conveys the received material to the first conveying channel 23; such a design improves the degree of automation.

[0038] The three-disc three-channel material guiding line in some embodiments, wherein the middle part of the rotating disc 30 is upwardly convex to form an arc-shaped part; such design makes the food inside the rotating disc 30 move to the periphery of the arc-shaped part during the rotation process, so that the food can better fall into the guide channel 31.

[0039] The technical principles of the present application are described above in combination with specific embodiments. These descriptions are only for explaining the principles of the present application, and cannot be interpreted in any way as a limitation on the protection scope of the present application. Based on the explanations herein, other specific embodiments of the present application can be conceived by those skilled in the art without creative labor, and these embodiments will all fall within the protection scope of the present application.

Claims

1. A triple-disk, triple-lane part line, characterized by: The application relates to a material conveying device, which comprises a first feeding device, a second feeding device, a third feeding device, a three-channel conveying device and a laminating conveying device, wherein the first feeding device, the second feeding device and the third feeding device are used for conveying materials, the first feeding device is provided with a first detection assembly, the second feeding device is provided with a second detection assembly, and the third feeding device is provided with a third detection assembly. The three-channel conveying device is used for receiving the materials conveyed by the first feeding device, the second feeding device and the third feeding device, and is located downstream of the first feeding device, the second feeding device and the third feeding device. The laminating conveying device is used for receiving the materials conveyed by the three-channel conveying device, and is located downstream of the three-channel conveying device.

2. The triple-disk, triple-lane part-presenting line of claim 1 wherein: The laminating conveying device comprises a main channel, a first branch channel and a second branch channel, the first end of the main channel, the first branch channel and the second branch channel is connected with the three-channel conveying device, The second end of the second branch channel is arranged at a middle position of the main channel, and the second end of the first branch channel is arranged at an end position of the main channel.

3. The triple-disk, triple-lane part-presenting line of claim 1 wherein: The first detection assembly, the second detection assembly and the third detection assembly are the same in structure, the first detection assembly comprises a support frame, an air pump and a gas insertion pipe, the support frame is arranged at the top of the first feeding device, the support frame is provided with a light sensor, the air pump is arranged at one side of the first feeding device, the output end of the air pump is provided with the gas insertion pipe, and the output end of the gas insertion pipe faces the inner side of the first feeding device.

4. The triple-disk, triple-lane part-presenting line of claim 3 wherein: The air pump is provided with a signal sensor, and the light sensor is electrically connected with the signal sensor.

5. The triple-disk, triple-lane part presentation line of claim 4 wherein: The detection end of the light sensor is located directly above the first feeding device.

6. The triple-disk, triple-lane part presentation line of claim 2 wherein: The three-channel conveying device comprises a first conveying channel, a second conveying channel and a third conveying channel, the first end of the first conveying channel is communicated with the first feeding device, the first end of the second conveying channel is communicated with the second feeding device, and the first end of the third conveying channel is communicated with the third feeding device. The second end of the first conveying channel is communicated with the first branch channel, the second end of the second conveying channel is communicated with the second branch channel, and the second end of the third conveying channel is communicated with the main channel.

7. The triple-disk, triple-lane part presentation line of claim 6 wherein: The first conveying channel, the second conveying channel and the third conveying channel are all provided with equidistant positioning assemblies.

8. The triple-disk, triple-lane part presentation line of claim 6, wherein: The first feeding device, the second feeding device and the third feeding device are the same in structure, the first feeding device comprises a material arrangement assembly and a feeding assembly, the material arrangement assembly is located upstream of the feeding assembly, and the discharging end of the feeding assembly is located upstream of the first conveying channel.

9. The triple-disk, triple-lane part presentation line of claim 8, wherein: The material arrangement assembly comprises a support base, a driver and a rotating disc, the support base is arranged upstream of the feeding assembly, the driver is installed in the middle of the support base, the output end of the driver is connected with the bottom of the rotating disc, the upper surface of the rotating disc is provided with a guide channel, and the discharging end of the guide channel is located directly below the receiving end of the feeding assembly.

10. The triple-disk, triple-lane part presentation line of claim 9, wherein: The middle part of the rotating disc is upwardly protruding to form an arc-shaped part.