High-efficiency magnetization testing device for magnetic material

By designing a high-efficiency magnetization testing device for magnetic materials with clamping, rotation, and threaded rod mechanisms, the problem of unstable clamping was solved, achieving stable clamping and convenient testing of toroidal magnetic materials, thus improving testing efficiency and convenience.

CN223770381UActive Publication Date: 2026-01-06MAGKUN MAGNETIC MATERIALS (CHUZHOU) CO LTD
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Patent Information

Application Number
CN202423291479.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-06
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing magnetization testing devices are prone to instability when holding toroidal magnetic materials, which affects the testing results and efficiency.

Method used

A high-efficiency magnetization testing device for magnetic materials was designed, comprising a clamping mechanism, a rotating mechanism, and a threaded rod mechanism. The ring-shaped material is clamped by an arc-shaped block, the rotating mechanism drives the clamping mechanism to rotate, and the position of the detector is adjusted by the threaded rod, thereby achieving stable clamping and convenient testing.

Benefits of technology

This improves the stability and efficiency of magnetization testing for toroidal magnetic materials, and enhances the convenience of testing different parts and adjusting the detector position.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an efficient magnetization testing device for magnetic materials, which comprises a base and a detector, a rotating mechanism is arranged on the upper side of the base, a clamping mechanism is arranged on one side of the rotating mechanism, the clamping mechanism comprises an installation frame and an electric telescopic rod, and the installation frame and the electric telescopic rod are both arranged on one side of the rotating mechanism. Four sliding grooves are formed in one side of the mounting frame, sliding blocks are slidably mounted in the sliding grooves, arc-shaped blocks are fixedly mounted on one sides of the sliding blocks, and a moving disc is fixedly mounted at the output end of the electric telescopic rod. According to the high-efficiency magnetization testing device for the magnetic material, provided by the utility model, the peripheral side of the inner wall of the annular magnetic material can be tightly jacked through the arranged clamping mechanism, so that the annular magnetic material can be stably clamped on the testing device, and the stability when the annular magnetic material is subjected to a magnetization test is improved; and the test efficiency of carrying out magnetization test on the annular magnetic material is improved.
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Description

Technical Field

[0001] This utility model relates to the field of magnetic material testing technology, specifically to a high-efficiency magnetization testing device for magnetic materials. Background Technology

[0002] Materials that can respond to a magnetic field in a certain way are called magnetic materials. Based on the strength of their magnetism in an external magnetic field, materials can be classified into diamagnetic, paramagnetic, ferromagnetic, antiferromagnetic, and ferrimagnetic materials. Most materials are diamagnetic or paramagnetic, and their response to external magnetic fields is relatively weak. Ferromagnetic and ferrimagnetic materials are strongly magnetic materials; the term "magnetic material" usually refers to strongly magnetic materials. For magnetic materials, magnetization curves and hysteresis loops are characteristic curves reflecting their basic magnetic properties. Ferromagnetic materials are generally composed of Fe, Co, Ni elements and their alloys, rare earth elements and their alloys, and some Mn compounds. Magnetic materials are generally classified into soft magnetic materials and hard magnetic materials according to their ease of magnetization.

[0003] In the production process of magnetic materials, the workpiece needs to be magnetized to make it magnetized. After the magnetization is completed, the magnetic material needs to be tested for magnetization to ensure the magnetization effect. The magnetization test needs to be performed using a magnetization test device.

[0004] Existing magnetization testing devices mostly use two clamps to hold toroidal magnetic materials, which can easily lead to unstable clamping, affecting the magnetization test results and reducing the testing efficiency. Therefore, there is an urgent need to design a more efficient magnetization testing device for magnetic materials to solve these problems. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency magnetization testing device for magnetic materials to address the aforementioned shortcomings in the prior art.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A high-efficiency magnetization testing device for magnetic materials includes a base and a detector. A rotating mechanism is provided on the upper side of the base, and a clamping mechanism is provided on one side of the rotating mechanism. The clamping mechanism includes a mounting frame and an electric telescopic rod. Both the mounting frame and the electric telescopic rod are located on one side of the rotating mechanism. Four sliding grooves are opened on one side of the mounting frame, and sliding blocks are slidably installed in the sliding grooves. An arc-shaped block is fixedly installed on one side of the sliding block. A movable disk is fixedly installed at the output end of the electric telescopic rod, and a connecting rod is provided between the movable disk and the sliding block.

[0008] The two ends of the connecting rod are rotatably connected to the movable disk and the sliding block, respectively, and the electric telescopic rod and the movable disk are both located between the mounting frame.

[0009] The rotating mechanism includes a fixed frame and a rotating disk. The fixed frame is fixedly installed on the upper side of the base. A rotating groove is opened in the center of the fixed frame. The rotating disk is rotatably installed in the rotating groove. A worm gear is provided on one side of the rotating disk. A first drive motor is fixedly installed on the upper side of the fixed frame. A worm is fixedly installed at the output end of the first drive motor. The worm meshes with the worm gear. The mounting frame and the electric telescopic rod are both fixedly installed on one side of the rotating disk.

[0010] The base has a slide rail on its upper side, and a threaded rod is rotatably mounted on the slide rail. A threaded slider is threadedly mounted on the periphery of the threaded rod. A second drive motor is fixedly mounted on one side of the base, and the output end of the second drive motor is fixedly connected to one end of the threaded rod.

[0011] A sliding shell is fixedly installed on the upper side of the threaded slider, and a lead screw is rotatably installed inside the sliding shell. A third drive motor is fixedly installed at one end of the sliding shell, and the output end of the third drive motor is fixedly connected to one end of the lead screw.

[0012] A support frame is slidably installed inside the sliding housing. The support frame is threadedly connected to the lead screw, and the detector is fixedly installed on one side of the support frame.

[0013] In the above technical solution, the present invention provides a high-efficiency magnetization testing device for magnetic materials, which has the following advantages:

[0014] (1) The magnetic material high-efficiency magnetization test device provided by this utility model can tighten the inner wall of the ring magnetic material through the clamping mechanism, so that the ring magnetic material can be stably clamped on the test device, thereby improving the stability of the ring magnetic material during magnetization test and improving the test efficiency of the ring magnetic material during magnetization test.

[0015] (2) The high-efficiency magnetization testing device for magnetic materials provided by this utility model can drive the clamping mechanism to rotate when the ring magnetic material is magnetized, so that the detector can perform magnetization testing on different parts of the ring magnetic material, thereby improving the convenience of magnetization testing of magnetic materials.

[0016] (3) The magnetic material high-efficiency magnetization testing device provided by this utility model can adjust the position of the detector by setting the threaded rod and lead screw, so that the staff can adjust the detector to the appropriate position according to different needs, thereby improving the convenience and practicality of the magnetization testing device. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0018] Figure 1 This is a schematic diagram of the overall structure of an embodiment of a high-efficiency magnetization testing device for magnetic materials according to this utility model.

[0019] Figure 2 This is a schematic diagram of the rotating mechanism structure provided in an embodiment of the high-efficiency magnetization testing device for magnetic materials according to this utility model.

[0020] Figure 3 This is a cross-sectional schematic diagram of the rotating mechanism and clamping mechanism provided in an embodiment of the high-efficiency magnetization testing device for magnetic materials according to this utility model.

[0021] 1. Base; 2. Slide rail; 3. Threaded rod; 4. Second drive motor; 5. Threaded slider; 6. Sliding shell; 7. Lead screw; 8. Third drive motor; 9. Support frame; 10. Detector; 11. Rotating mechanism; 12. Clamping mechanism; 13. Fixing frame; 14. Worm gear; 15. First drive motor; 16. Worm; 17. Rotating disk; 18. Mounting frame; 19. Electric telescopic rod; 20. Moving disk; 21. Sliding groove; 22. Arc block; 23. Sliding block; 24. Connecting rod. Detailed Implementation

[0022] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0023] like Figure 1-3 As shown in the figure, the present invention provides a high-efficiency magnetization testing device for magnetic materials, including a base 1 and a detector 10. A rotating mechanism 11 is provided on the upper side of the base 1, and a clamping mechanism 12 is provided on one side of the rotating mechanism 11. The clamping mechanism 12 includes a mounting frame 18 and an electric telescopic rod 19. The mounting frame 18 and the electric telescopic rod 19 are both located on one side of the rotating mechanism 11. Four sliding grooves 21 are opened on one side of the mounting frame 18. Sliding blocks 23 are slidably installed in the sliding grooves 21. An arc-shaped block 22 is fixedly installed on one side of the sliding block 23. A movable disk 20 is fixedly installed at the output end of the electric telescopic rod 19. A connecting rod 24 is provided between the movable disk 20 and the sliding block 23. The two ends of the connecting rod 24 are rotatably connected to the movable disk 20 and the sliding block 23, respectively. The electric telescopic rod 19 and the movable disk 20 are both located between the mounting frames 18.

[0024] Specifically, in this embodiment, annular magnetic material is fitted around the four arc-shaped blocks 22. Then, the electric telescopic rod 19 is activated, causing the moving disk 20 to move. The moving disk 20 pushes the connecting rod 24. Due to the limiting effect of the sliding block 23, when the moving disk 20 pushes the connecting rod 24, the connecting rod 24 can rotate outward. The outward rotation of the connecting rod 24 causes the sliding block 23 to move outward along the sliding groove 21. The outward movement of the sliding block 23 causes the arc-shaped blocks 22 to move outward. The outward movement of the arc-shaped blocks 22 can abut against the inner wall of the annular magnetic material. By the synchronous outward movement of the four arc-shaped blocks 22, the inner wall of the annular magnetic material is pressed against the inner wall. The contact mechanism can clamp the annular magnetic material tightly, achieving stable holding. To release the clamp, simply reverse the above steps. Each of the four arc-shaped blocks 22 is equipped with a rubber anti-slip pad, which further enhances the clamping effect of the annular magnetic material, thereby improving the stability and efficiency of the magnetization test. The detector 10 consists of a current sensor, a voltage sensor, and a data acquisition card. The current and voltage sensors detect the magnetization current and voltage of the magnetic material, and then the sensors convert the detected signals into electrical signals, which are then acquired and processed by the data acquisition card.

[0025] This utility model provides a high-efficiency magnetization testing device for magnetic materials. The rotating mechanism 11 includes a fixed frame 13 and a rotating disk 17. The fixed frame 13 is fixedly installed on the upper side of the base 1. A rotating groove is opened in the center of the fixed frame 13. The rotating disk 17 is rotatably installed in the rotating groove. A worm gear 14 is provided on one side of the rotating disk 17. A first drive motor 15 is fixedly installed on the upper side of the fixed frame 13. A worm 16 is fixedly installed at the output end of the first drive motor 15. The worm 16 meshes with the worm gear 14. The mounting frame 18 and the electric telescopic rod 19 are both fixedly installed on one side of the rotating disk 17.

[0026] In another embodiment of this utility model, the first drive motor 15 is started to drive the worm gear 16 to rotate. The rotation of the worm gear 16 can drive the worm wheel 14 to rotate, the rotation of the worm wheel 14 can drive the rotating disk 17 to rotate, the rotation of the rotating disk 17 can drive the clamping mechanism 12 to rotate, and thus drive the annular magnetic material to rotate. This allows the detector 10 to perform magnetization tests on different parts of the annular magnetic material, improving the convenience of magnetization tests on the magnetic material. The inner wall of the rotating groove is provided with an annular groove, and the rotating disk 17 is provided with an annular protrusion. The annular protrusion rotates in the annular groove, thus enabling the rotating disk 17 to rotate stably between the rotating grooves. The self-locking characteristics of the worm gear 16 and the worm wheel 14 can improve the stability of the rotating disk 17 after rotation.

[0027] This utility model provides a high-efficiency magnetization testing device for magnetic materials. A slide rail 2 is provided on the upper side of a base 1. A threaded rod 3 is rotatably mounted on the slide rail 2. A threaded slider 5 is threadedly mounted around the threaded rod 3. A second drive motor 4 is fixedly mounted on one side of the base 1. The output end of the second drive motor 4 is fixedly connected to one end of the threaded rod 3. A sliding shell 6 is fixedly mounted on the upper side of the threaded slider 5. A lead screw 7 is rotatably mounted inside the sliding shell 6. A third drive motor 8 is fixedly mounted on one end of the sliding shell 6. The output end of the third drive motor 8 is fixedly connected to one end of the lead screw 7. A support frame 9 is slidably mounted inside the sliding shell 6. The support frame 9 is threadedly connected to the lead screw 7. A detector 10 is fixedly mounted on one side of the support frame 9.

[0028] In another embodiment of this utility model, by starting the second drive motor 4 to drive the threaded rod 3 to rotate, the rotation of the threaded rod 3 can drive the threaded slider 5 to move, the movement of the threaded slider 5 can drive the sliding shell 6 to move longitudinally, the longitudinal movement of the sliding shell 6 can drive the support frame 9 and the detector 10 to move longitudinally. By starting the third drive motor 8 to drive the lead screw 7 to rotate, the rotation of the lead screw 7 can drive the support frame 9 to move laterally along the sliding shell 6, the lateral movement of the support frame 9 can drive the detector 10 to move laterally. This allows the operator to adjust the detector to a suitable position according to different needs, improving the convenience and practicality of the magnetization testing device.

[0029] The above description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A device for testing the efficiency of magnetization of a magnetic material, comprising a base (1) and a detector (10), characterized in that, The bottom (1) upside is provided with rotating mechanism (11), one side of rotating mechanism (11) is provided with clamping mechanism (12), clamping mechanism (12) includes installation frame (18) and electric telescopic rod (19), installation frame (18) and electric telescopic rod (19) are all provided at one side of rotating mechanism (11), four sliding grooves (21) are formed in one side of installation frame (18), sliding block (23) is slidably installed in sliding groove (21), arc block (22) is fixedly installed at one side of sliding block (23), movable disc (20) is fixedly installed at the output end of electric telescopic rod (19), connecting rod (24) is arranged between movable disc (20) and sliding block (23).

2. The device for testing the high efficiency magnetization of a magnetic material according to claim 1, wherein, Both ends of connecting rod (24) are rotatably connected with movable disc (20) and sliding block (23) respectively, and electric telescopic rod (19) and movable disc (20) are both located between installation frame (18).

3. The device for testing the high efficiency magnetization of a magnetic material according to claim 2, wherein, Rotating mechanism (11) includes fixed frame (13) and rotating disc (17), fixed frame (13) is fixedly installed on the upside of base (1), rotating groove is formed in the center of fixed frame (13), rotating disc (17) is rotatably installed in the rotating groove, worm wheel (14) is arranged at one side of rotating disc (17), first drive motor (15) is fixedly installed on the upside of fixed frame (13), worm (16) is fixedly installed at the output end of first drive motor (15), worm (16) is engaged with worm wheel (14), and installation frame (18) and electric telescopic rod (19) are both fixedly installed at one side of rotating disc (17).

4. The device for testing the high efficiency magnetization of a magnetic material according to claim 1, wherein, The upside of base (1) is provided with slide (2), screw rod (3) is rotatably installed on slide (2), screw thread sliding block (5) is screwedly installed on the periphery of screw rod (3), second drive motor (4) is fixedly installed on one side of base (1), and one end of screw rod (3) is fixedly connected with the output end of second drive motor (4).

5. The device for testing the high efficiency magnetization of a magnetic material according to claim 4, wherein, Screw thread sliding block (5) is fixedly installed on the upside of slide (6), screw rod (7) is rotatably installed in slide (6), third drive motor (8) is fixedly installed at one end of slide (6), and one end of screw rod (7) is fixedly connected with the output end of third drive motor (8).

6. The device for testing the high efficiency magnetization of a magnetic material according to claim 5, wherein, Support frame (9) is slidably installed in slide (6), support frame (9) is screwedly connected with screw rod (7), and detector (10) is fixedly installed at one side of support frame (9).