High-performance silent case made of thermal insulation material

Abstract

The utility model provides a high performance thermal insulation material silence crate, including box body, top cover, generator set, thermal insulation processing device, the top cover is installed in the top of box body, the bottom of top cover is fixedly connected with the second silencing plate, the bottom of top cover passes through the second silencing plate and is connected with the temperature measuring instrument, the shock pad is fixedly connected in the box body, and the thermal insulation processing device is installed in the box body. A generator set is connected to the upper portion of the shock pad, the heat insulation treatment device is fixedly connected to one side in the box body, and the heat insulation treatment device comprises a compressor, a first connecting pipe, a first heat absorption copper plate, a fan, a second connecting pipe and an evaporator. Meanwhile, the temperature measuring instrument monitors the temperature in the box body in real time, once the temperature exceeds a preset range, the heat insulation treatment device is started, the temperature in the box body is effectively adjusted through the synergistic effect of the compressor, the connecting pipe, the first heat absorption copper plate and the fan, and it is ensured that the stable operation efficiency of the box body can still be maintained in the extreme environment.

Description

Technical Field

[0001] This utility model relates to the field of chassis, and more particularly to a high-performance thermal insulation material silent chassis. Background Technology

[0002] A generator enclosure is a device specifically designed to store and protect generator sets. It has a wide range of applications, suitable for various occasions requiring temporary or emergency power supply, such as construction sites, outdoor activities, and disaster relief. It not only provides reliable power but also reduces noise pollution to some extent and improves the generator set's efficiency. Typically made of robust metal materials, it offers excellent durability and protection. The main function of the generator enclosure is to provide a safe and stable operating environment for the generator set, preventing damage from external factors such as dust, rain, and impacts. The enclosure also features good ventilation and heat dissipation functions, ensuring that the heat generated during operation is dissipated promptly, preventing equipment damage due to overheating.

[0003] A Chinese patent document CN201520812302.9 discloses an internal cooling device for an ultra-quiet diesel generator set, comprising a generator frame, a soundproof enclosure, a volute, and a centrifugal fan. The soundproof enclosure is mounted on the generator frame and houses the diesel engine and generator. The volute is located inside the soundproof enclosure, and a centrifugal fan is installed within the volute to dissipate heat from the ultra-quiet diesel generator set. This invention integrates the volute and the soundproof enclosure into a single unit, saving internal space in the ultra-quiet diesel generator set, increasing air convection, and allowing the centrifugal fan speed to adjust in real-time according to changes in the internal temperature of the ultra-quiet diesel generator set. This ensures the ultra-quiet diesel generator set operates within a relatively stable temperature environment, extending the generator's lifespan.

[0004] However, the above-mentioned patent has certain defects in use. Since the unit frame is in direct contact with the centrifugal fan, in extreme outdoor weather conditions, the heat generated by the generator set and the extreme weather will cause the unit frame to generate too much heat. If the centrifugal fan is directly installed on the unit frame, it cannot dissipate the heat in time, thereby reducing the heat dissipation efficiency and affecting the stability and service life of the generator set.

[0005] To address these issues, a high-performance, heat-insulating, and silent chassis is proposed. Utility Model Content

[0006] In order to overcome the shortcomings of the existing technology, this utility model provides a high-performance heat-insulating material silent chassis.

[0007] This utility model is achieved using the following technical solution:

[0008] High-performance thermal insulation material silent chassis, including

[0009] Box;

[0010] The top cover is installed on the top of the box, and a second sound-absorbing plate is fixedly connected to the bottom of the top cover. A temperature measuring instrument is connected to the bottom of the top cover through the second sound-absorbing plate.

[0011] A shock-absorbing pad is fixedly connected inside the housing. A generator set is connected above the shock-absorbing pad. The generator set includes an engine, a radiator, a copper heat sink, an air filter, a generator, a battery storage compartment, and support frames. The engine is fixedly connected above the shock-absorbing pad. A radiator is connected to one side of the engine. A copper heat sink is fixedly connected to one side of the radiator. An air filter is fixedly connected to the side of the engine away from the radiator. A generator is located at the bottom of the air filter. A battery storage compartment is fixedly connected to one side of the generator. Multiple support frames are fixedly connected to the battery storage compartment and the bottom of the generator. The multiple support frames are connected to the shock-absorbing pad.

[0012] A heat insulation device is fixedly connected to one side of the housing. The heat insulation device includes a compressor, a first connecting pipe, a first heat-absorbing copper plate, a fan, a second connecting pipe, and an evaporator. The compressor is fixedly connected to one side of the housing. First connecting pipes are fixedly connected to both sides of the compressor. First heat-absorbing copper plates are fixedly connected to both sides of the first connecting pipes. The bottom of the first heat-absorbing copper plates is fixedly connected to one side of the housing. Multiple fans are installed on the first heat-absorbing copper plates. The top of the compressor is fixedly connected to the second connecting pipe. The second connecting pipe passes through the housing and connects to the evaporator. The evaporator is fixedly connected to one side of the outer surface of the housing.

[0013] As a preferred embodiment of this utility model, heat dissipation mesh is provided on both sides of the compressor, and a dustproof mesh grille is installed on one side of the heat dissipation mesh.

[0014] As a preferred embodiment of this utility model, the front of the box is provided with a control panel, and both sides of the control panel are provided with boxes and doors. Each box and door is provided with multiple hinges on one side. The boxes and doors are installed on the outer wall of the box through multiple hinges. First sound-absorbing plates are installed on the inner sides of the boxes and doors on both sides of the control panel, and an observation window is installed on one side of the box and door.

[0015] As a preferred embodiment of this utility model, a plurality of air inlets are provided through one side of the box body, and a plurality of air outlets are provided through the side of the box body away from the air inlets. Each of the plurality of air inlets and the plurality of air outlets is fixedly connected with a baffle.

[0016] As a preferred embodiment of this utility model, a second heat-absorbing copper plate is fixedly connected to one side of the box body, and the second heat-absorbing copper plate is located on one side of multiple air inlets. A third heat-absorbing copper plate is fixedly connected to the side of the box body away from the second heat-absorbing copper plate, and the third heat-absorbing copper plate is located on one side of multiple air outlets. Multiple ion fans are provided on the surfaces of both the second and third heat-absorbing copper plates.

[0017] In a preferred embodiment of this utility model, the generator set, control board, heat insulation device, temperature measuring instrument, and ion fan are all electrically connected.

[0018] Compared with existing technologies, the advantages of this utility model are:

[0019] 1. By fixing a heat insulation device to one side of the housing, and with the heat insulation device located on the side of the generator set, efficient heat energy conversion and heat dissipation are achieved. In the heat insulation device, coolant is added to the compressor and continuously converted by the compressor. Then, the coolant is distributed to the first heat-absorbing copper plate through the first connecting pipes on both sides of the compressor. After the coolant absorbs heat on the first heat-absorbing copper plate, the fan accelerates the heat dissipation. At the same time, an evaporator is fixedly connected to the outer wall of the housing. The coolant enters the compressor in gaseous form through the second connecting pipe in the evaporator. After being absorbed by the compressor, it is effectively converted, allowing the coolant to enter the first heat-absorbing copper plate and cooperate with the fan to absorb the heat generated by the generator set in the housing. The heat insulation device effectively reduces the outer surface temperature of the housing, improving the service life and operating efficiency of the equipment.

[0020] 2. A second heat-absorbing copper plate is provided on one side of multiple air inlets, and a third heat-absorbing copper plate is provided on one side of multiple air outlets. Multiple ion fans are fixedly connected to the second and third heat-absorbing copper plates to ensure air circulation inside the generator set when it is working. The first heat-absorbing copper plate is installed for heat dissipation, and the second and third heat-absorbing copper plates disperse the heat generated by the generator set to the greatest extent, reducing the heating of the generator set and avoiding the high temperature impact of extreme weather on the generator set, thus ensuring the stable operation of the generator set.

[0021] 3. The generator set, control board, heat insulation device, temperature measuring instrument, and ion fan are all electrically connected to achieve intelligent management and control of the entire enclosure. The temperature measuring instrument will monitor the temperature inside the enclosure in real time, and once the temperature exceeds the preset range, the control board will automatically adjust the speed of the ion fan and start the heat insulation device to keep the temperature inside the enclosure constant, ensuring that the generator set operates efficiently under the optimal temperature.

[0022] 4. A second sound-absorbing plate and a first sound-absorbing plate are fixedly connected to the bottom of the top cover and the inside of the control panel doors on both sides, respectively. This makes reasonable use of the internal space of the enclosure, further reduces noise, and improves the usage environment. Attached Figure Description

[0023] Figure 1 This is a structural diagram of the box body of this utility model;

[0024] Figure 2 This is an exploded view of the box body of this utility model;

[0025] Figure 3 This is a structural diagram of the heat insulation treatment device of this utility model;

[0026] Figure 4 This is a diagram of the internal structure of the box body of this utility model;

[0027] Figure 5 This is a structural diagram of the top cover of this utility model;

[0028] In the diagram: 1. Housing; 2. Door; 3. Hinge; 4. Observation window; 5. Control panel; 6. First silencer plate; 7. Top cover; 8. Temperature measuring instrument; 9. Second silencer plate; 10. Shock-absorbing pad; 11. Engine; 12. Radiator; 13. Copper heat sink; 14. Air filter; 15. Generator; 16. Energy storage compartment; 17. Compressor; 18. First connecting pipe; 19. First heat-absorbing copper plate; 20. Fan; 21. Second connecting pipe; 22. Evaporator; 23. Dustproof mesh grille; 24. Heat dissipation mesh; 25. Support frame; 26. Air inlet; 27. Air outlet; 28. Baffle; 29. ​​Second heat-absorbing copper plate; 30. Third heat-absorbing copper plate; 31. Ionizing fan. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0030] Example:

[0031] Please see Figures 1-5 High-performance thermal insulation material silent chassis, including:

[0032] Box 1;

[0033] Top cover 7, the top cover 7 is installed on the top of the box 1, the bottom of the top cover 7 is fixedly connected to a second sound-absorbing plate 9, and the bottom of the top cover 7 is connected to a temperature measuring instrument 8 through the second sound-absorbing plate 9;

[0034] A shock-absorbing pad 10 is fixedly connected inside the housing 1. A generator set is connected above the shock-absorbing pad 10. The generator set includes an engine 11, a radiator 12, a copper heat sink 13, an air filter 14, a generator 15, a power storage compartment 16, and a support frame 25. The engine 11 is fixedly connected above the shock-absorbing pad 10. A radiator 12 is connected to one side of the engine 11. A copper heat sink 13 is fixedly connected to one side of the radiator 12. An air filter 14 is fixedly connected to the side of the engine 11 away from the radiator 12. A generator 15 is located at the bottom of the air filter 14. A power storage compartment 16 is fixedly connected to one side of the generator 15. Multiple support frames 25 are fixedly connected to the bottom of the power storage compartment 16 and the generator 15. The multiple support frames 25 are connected to the shock-absorbing pad 10.

[0035] A heat insulation device is fixedly connected to one side of the housing 1. The heat insulation device includes a compressor 17, a first connecting pipe 18, a first heat-absorbing copper plate 19, a fan 20, a second connecting pipe 21, and an evaporator 22. The compressor 17 is fixedly connected to one side of the housing 1. The first connecting pipe 18 is fixedly connected to both sides of the compressor 17. The first heat-absorbing copper plate 19 is fixedly connected to both sides of the first connecting pipe 18. The bottom of the first heat-absorbing copper plate 19 is fixedly connected to one side of the housing 1. Multiple fans 20 are installed on the first heat-absorbing copper plate 19. The top of the compressor 17 is fixedly connected to the second connecting pipe 21. The second connecting pipe 21 passes through the housing 1 and connects to the evaporator 22. The evaporator 22 is fixedly connected to one side of the outer surface of the housing 1.

[0036] In this embodiment, a top cover 7 is installed on the top of the housing 1, and a second sound-absorbing plate 9 is installed at the bottom of the top cover 7. The second sound-absorbing plate 9 can effectively reduce the noise of the generator set during operation. A temperature measuring instrument 8 is fixedly connected to the bottom of the top cover 7 through the second sound-absorbing plate 9 for real-time monitoring of the temperature inside the housing 1 when the generator set is working. A vibration damping pad 10 is fixedly connected inside the housing 1 to reduce the vibration of the generator set during operation and ensure stable operation inside the housing 1. The generator set is installed above the vibration damping pad 10. The generator set includes an engine 11, a radiator 12, a copper heat sink 13, an air filter 14, and a generator. 15, energy storage compartment 16, support frame 25, the engine 11 is fixedly connected above the shock-absorbing pad 10, a radiator 12 is connected to one side of the engine 11, the radiator 12 is used to dissipate part of the heat inside the engine 11, a heat dissipation copper fin 13 is fixedly connected to one side of the radiator 12, the heat dissipation copper fin 13 is installed on one side of the radiator 12 to assist the engine 11 in partial heat dissipation, an air filter 14 is fixedly connected to the side of the engine 11 away from the radiator 12, a generator 15 is provided at the bottom of the air filter 14 and the generator 15 is connected to the engine 11, a [missing information - likely a component or component] is fixedly connected to one side of the generator 15. The energy storage compartment 16 is fixedly connected to the bottom of the generator 15 by multiple support frames 25, which are connected to the shock-absorbing pads 10. A heat insulation device is fixedly connected to one side of the housing 1 to absorb the heat generated during generator operation. The heat insulation device is located on the side of the generator with higher heat generation to maintain temperature balance within the entire housing 1. Within the heat insulation device, the compressor 17 has two first connecting pipes 18 on both sides, each connected to a first heat dissipation copper fin 13. Multiple heat dissipation copper fins 13 are mounted on the two heat dissipation copper fins 13. In actual operation, coolant is added to compressor 17 and continuously switched by compressor 17. Then, the coolant is distributed to first heat-absorbing copper plate 19 through first connecting pipes 18 on both sides of compressor 17. After the coolant absorbs heat on the first heat-absorbing copper plate 19, the fan 20 accelerates the heat dissipation. At the same time, evaporator 22 is fixedly connected to the outer wall of housing 1. The coolant enters compressor 17 in gaseous form through second connecting pipe in evaporator 22. After being absorbed by compressor 17, the coolant is effectively switched continuously, so that the coolant enters the first heat-absorbing copper plate 19 and works with fan 20 to absorb the heat generated by engine 11 in housing 1.

[0037] Specifically, the compressor 17 is provided with heat dissipation mesh 24 on both sides, and a dustproof mesh grille 23 is installed on one side of the heat dissipation mesh 24.

[0038] In this embodiment, heat dissipation mesh 24 is provided on both sides of the compressor 17. A dustproof mesh 23 is installed on one side of the heat dissipation mesh 24 to prevent dust and other impurities from entering. The heat dissipation mesh 24 on both sides of the compressor 17 is located in front of the two first heat-absorbing copper plates 19. The function of the dustproof mesh 23 is to protect the heat dissipation mesh 24 from dust and ensure the stability and durability of heat exchange efficiency.

[0039] Specifically, the front of the enclosure 1 is provided with a control panel 5, and the control panel 5 is provided with enclosure doors 2 on both sides. Each enclosure door 2 is provided with multiple hinges 3 on one side. The enclosure doors 2 are installed on the outer wall of the enclosure 1 through multiple hinges 3. The inner sides of the enclosure doors 2 on both sides of the control panel 5 are provided with first sound-absorbing plates 6, and an observation window 4 is installed on one side of the enclosure door 2.

[0040] In this embodiment, the control board 5 is located in the middle of the housing 1, and two doors 2 are fixedly connected to both sides of the control board 5. Each of the two doors 2 has multiple hinges 3 on one side, and the two doors 2 are installed on the outer wall of the housing 1 through the multiple hinges 3. An observation window 4 is provided on one of the doors 2 for observing the working status of the generator set.

[0041] Specifically, a plurality of air inlets 26 are provided through one side of the housing 1, and a plurality of air outlets 27 are provided through the side of the housing 1 away from the air inlets 26. Baffles 28 are fixedly connected to the plurality of air inlets 26 and the plurality of air outlets 27.

[0042] In this embodiment, the air inlet 26 is located on the side of the generator set closer to the generator 15, and the air outlet 27 is located on the side of the generator set closer to the engine 11. When the generator set is running, the engine 11 will generate a lot of heat, and the heat from the air outlet 27 will be discharged accordingly. Cooling air will then be introduced through the air inlet 26 to form an effective airflow circulation. Baffles 28 are fixedly connected to the plurality of air inlets 26 and the plurality of air outlets 27 to prevent rainwater from entering the housing 1 in extreme weather conditions.

[0043] Specifically, a second heat-absorbing copper plate 29 is fixedly connected to one side of the box body 1, and the second heat-absorbing copper plate 29 is located on one side of multiple air inlets 26. A third heat-absorbing copper plate 30 is fixedly connected to the side of the box body 1 away from the second heat-absorbing copper plate 29, and the third heat-absorbing copper plate 30 is located on one side of multiple air outlets 27. Multiple ion fans 31 are present on the surfaces of both the second heat-absorbing copper plate 29 and the third heat-absorbing copper plate 30.

[0044] In this embodiment, a second heat-absorbing copper plate 29 is installed on one side of the air inlet 26, and a third heat-absorbing copper plate 30 is installed on the air outlet side. Multiple ion fans 31 are provided on the surfaces of the second heat-absorbing copper plate 29 and the third heat-absorbing copper plate 30, which are evenly distributed. These ion fans 31 enhance airflow, accelerate heat exchange, improve cooling efficiency, and ensure the stable operation of the generator set in complex environments.

[0045] Specifically, the generator set is electrically connected to the control board 5, the heat insulation device, the temperature measuring instrument 8, and the ion fan 31.

[0046] In this embodiment, the generator set, control board 5, heat insulation device, temperature measuring instrument 8, and ion fan 31 are all electrically connected to achieve intelligent management and control of the entire enclosure 1. The temperature measuring instrument 8 will monitor the temperature inside the enclosure 1 in real time, and once the temperature exceeds the preset range, the control board 5 will automatically adjust the speed of the ion fan 31 and start the heat insulation device to keep the temperature inside the enclosure 1 constant, ensuring that the generator set operates efficiently under the optimal temperature.

[0047] The principle of this utility model is as follows: When the generator set is working, the temperature measuring instrument 8 monitors the temperature inside the housing 1 in real time. Once the temperature exceeds the preset range, the power of the fan 20 in the heat insulation device is automatically adjusted by the control board 5. At the same time, the compressor 17 starts to work, and coolant is added into the compressor 17. The coolant is continuously converted by the compressor 17 and then distributed to the first heat-absorbing copper plate 19 through the first connecting pipe 18 on both sides of the compressor 17. After the coolant absorbs heat on the first heat-absorbing copper plate 19, the fan 20 accelerates the heat dissipation. Meanwhile, an evaporator 22 is fixedly connected to the outer wall of the housing 1. The coolant enters the compressor 17 in the form of gas through the second connecting pipe in the evaporator 22. After being absorbed by the compressor 17, the coolant is effectively converted continuously, so that the coolant enters the first heat-absorbing copper plate 19 and works with the fan 20 to absorb the heat generated by the engine 11 in the housing 1.

[0048] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model based on the technical solution and its improved concept should be covered within the protection scope of the present utility model.

Claims

1. A high-performance thermal insulation material silent chassis, characterized in that, include: Box; The top cover is installed on the top of the box, and a second sound-absorbing plate is fixedly connected to the bottom of the top cover. A temperature measuring instrument is connected to the bottom of the top cover through the second sound-absorbing plate. A shock-absorbing pad is fixedly connected inside the housing. A generator set is connected above the shock-absorbing pad. The generator set includes an engine, a radiator, a copper heat sink, an air filter, a generator, a storage compartment, and a support frame. The engine is fixedly connected above the shock-absorbing pad. A radiator is connected to one side of the engine. A copper heat sink is fixedly connected to one side of the radiator. An air filter is fixedly connected to the side of the engine away from the radiator. A generator is located at the bottom of the air filter. A storage compartment is fixedly connected to one side of the generator. Multiple support frames are fixedly connected to the storage compartment and the bottom of the generator. The multiple support frames are connected to the shock-absorbing pad. A heat insulation device is fixedly connected to one side of the housing. The heat insulation device includes a compressor, a first connecting pipe, a first heat-absorbing copper plate, a fan, a second connecting pipe, and an evaporator. The compressor is fixedly connected to one side of the housing. First connecting pipes are fixedly connected to both sides of the compressor. First heat-absorbing copper plates are fixedly connected to both first connecting pipes. The bottom of the first heat-absorbing copper plates is fixedly connected to one side of the housing. Multiple fans are installed on the first heat-absorbing copper plates. The top of the compressor is fixedly connected to the second connecting pipe. The second connecting pipe passes through the housing and connects to the evaporator. The evaporator is fixedly connected to one side of the outer surface of the housing.

2. The high-performance thermal insulation material silent chassis according to claim 1, characterized in that: The compressor is equipped with heat dissipation mesh on both sides, and a dustproof mesh grille is installed on one side of the heat dissipation mesh.

3. The high-performance thermal insulation material silent chassis according to claim 2, characterized in that: The front of the enclosure is provided with a control panel, and there are enclosure doors on both sides of the control panel. Each enclosure door has multiple hinges on one side and is installed on the outer wall of the enclosure through multiple hinges. A first sound-absorbing plate is installed on the inner side of each enclosure door on both sides of the control panel, and an observation window is installed on one side of the enclosure door.

4. The high-performance thermal insulation material silent chassis according to claim 3, characterized in that: The box body has multiple air inlets on one side and multiple air outlets on the side away from the air inlets. Each of the multiple air inlets and multiple air outlets is fixedly connected to a baffle.

5. The high-performance thermal insulation material silent chassis according to claim 4, characterized in that: A second heat-absorbing copper plate is fixedly connected to one side of the box, and the second heat-absorbing copper plate is located on one side of multiple air inlets. A third heat-absorbing copper plate is fixedly connected to the side of the box away from the second heat-absorbing copper plate, and the third heat-absorbing copper plate is located on one side of multiple air outlets. Multiple ion fans are provided on the surfaces of both the second and third heat-absorbing copper plates.

6. The high-performance thermal insulation material silent chassis according to claim 5, characterized in that: The generator set, control panel, heat insulation device, temperature measuring instrument, and ion fan are all electrically connected.

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