Transferring and transplanting mechanism for photovoltaic panel processing
By designing a transfer mechanism for photovoltaic panel processing, and utilizing vertical lifting and rotation adjustment mechanisms, automated positioning and stable support of photovoltaic panels were achieved, solving the problem of low efficiency in manual transfer during photovoltaic panel production and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520103852.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-16
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2035-01-16
AI Technical Summary
In the production of photovoltaic panels, the transfer of the panels relies on manual operation, which is inefficient and labor-intensive.
A transfer mechanism for photovoltaic panel processing was designed, including a vertical lifting mechanism and a rotary adjustment mechanism. The mechanism achieves automated positioning, stable support and transfer of photovoltaic panels through suction cups. Combined with limit components and synchronous belt drive, it achieves precise positioning and efficient transfer.
The automated transfer of photovoltaic panels has been achieved, which has improved production efficiency, reduced manual operation, lowered the error rate, and improved product quality.
Smart Images
Figure CN223786486U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical equipment technical field, concretely is a kind of transfer mechanism in photovoltaic panel processing. BACKGROUND
[0002] Photovoltaic panels, also known as solar panels, are a core part of photovoltaic power generation systems. They convert solar radiation energy into electricity directly or indirectly through photovoltaic effect or photochemical effect by absorbing sunlight. Photovoltaic panels are mainly composed of solar cells, which are usually made of semiconductor materials such as silicon and can excite electrons to generate electric current when receiving sunlight. The working principle of photovoltaic panels is based on the photovoltaic effect, that is, when photons (energy units in sunlight) irradiate photovoltaic cells, electrons are excited from the valence band to the conduction band, forming a potential difference and generating electric current through an external circuit
[0003] During the production and processing of photovoltaic panels, the panel body components need to be transferred. The traditional method is to manually transfer the photovoltaic panels between the upper and lower conveying lines. This process is not only inefficient but also labor-intensive CONTENT OF THE UTILITY MODEL
[0004] To solve the above technical problems, the utility model relates to a transfer mechanism in photovoltaic panel processing. This structure is simple and reliable, effectively solves the above technical problems, and is suitable for popularization and use. To achieve the above purpose, the utility model realizes the following technical solutions:
[0005] A transfer mechanism in photovoltaic panel processing includes a base, a vertical lifting mechanism, a rotary adjustment mechanism, and a support plate. The vertical lifting mechanism includes a lifting plate that can move up and down. The support plate is arranged on the lifting plate. The rotary adjustment mechanism is arranged on the top of the vertical lifting mechanism. The rotary adjustment mechanism includes an upper support plate, a lower support plate, a first motor, a first driving pulley, a first driven pulley, a first synchronous belt, a rotary table, and a rotating plate. The lower support plate is arranged opposite to the top plate of the vertical lifting mechanism and is fixed on the top plate by a plurality of support rods. The upper support plate is located above the lower support plate. The first motor is installed below the top plate. The output shaft of the first motor is connected to the first driving pulley upward. The first driving pulley is located between the upper support plate and the lower support plate. The first driven pulley is transmissionally matched with the first driving pulley through the first synchronous belt. The first driven pulley is connected with a support shaft. The support shaft passes through the upper support plate and is connected with the rotary table. One end of the rotating plate is fixed above the rotary table. The other end of the rotating plate is connected with a fixed plate. The lower part of the fixed plate is connected with a mounting plate through a positioning rod. The lower part of the mounting plate is provided with a rotary cylinder. The rotary output end of the rotary cylinder is connected with a support disc. The lower part of the support disc is provided with a suction cup.
[0006] On the basis of the above scheme and as a preferred scheme of the above scheme: the plurality of suction cups are evenly arranged along the circumferential direction of the support disc.
[0007] On the basis of the above scheme and as a preferred scheme of the above scheme: the vertical lifting mechanism comprises a top plate, a lead screw, a guide rod, a moving block, a sliding block, a second motor, a second driving pulley, a second driven pulley and a second synchronous belt, the top plate is arranged opposite to the base, the lead screw is vertically arranged between the top plate and the base, the moving block is matched with the lead screw through a lead screw nut, the second motor is fixedly connected with the top plate, the output shaft of the second motor is connected with the second driving pulley, the second driving pulley is located above the top plate, the second driven pulley is transmission matched with the first driving pulley through the second synchronous belt, one end of the lead screw is connected with the second driven pulley, two guide rods are symmetrically arranged on the two sides of the lead screw, the sliding block is sliding matched with the guide rod, and the lifting plate is connected with the moving block and the sliding block.
[0008] On the basis of the above scheme and as a preferred scheme of the above scheme: the vertical lifting mechanism further comprises a limiting rod and a drag chain, the limiting rod is arranged on one side of the guide rod, the limiting rod is arranged in parallel with the guide rod, a movable seat is arranged on the limiting rod, and the movable seat is connected with the lifting plate through the drag chain.
[0009] On the basis of the above scheme and as a preferred scheme of the above scheme: the supporting plate is provided with a limiting assembly, the limiting assembly comprises a baffle and two side plates, the baffle is fixed on one side of the supporting plate, the two side plates are arranged on the two sides of the supporting plate respectively, the outer side of the side plate is connected with an adjusting plate, each adjusting plate is provided with a waist-shaped hole, a positioning bolt is arranged in the waist-shaped hole, and the positioning bolt is connected with a threaded hole in the supporting plate.
[0010] Compared with the prior art, the automatic transfer planting mechanism has the following technical effects: the automatic transfer planting mechanism can realize accurate positioning, stable support and automatic transfer of the photovoltaic panel through the cooperation of the vertical lifting mechanism, the rotary adjusting mechanism and the supporting plate and other components. BRIEF DESCRIPTION OF DRAWINGS
[0011] Figure 1 is a schematic view of the whole structure of the device;
[0012] Figure 2 is a schematic view of the limiting assembly. DETAILED DESCRIPTION
[0013] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions in the embodiments will be clearly and completely described below with reference to the accompanying drawings. However, the specific implementation methods and embodiments described below are for illustrative purposes only and are not intended to limit the present invention.
[0014] In the description of this utility model, it should be understood that the terms "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the appendix. Figure 1 The directions or positional relationships shown are for the purpose of describing this utility model only, and are not intended to indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0015] In the description of this application, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated.
[0016] To solve the above technical problems, such as Figures 1-2 As shown, this utility model designs a transfer mechanism for photovoltaic panel processing, including a base 1. A vertical lifting mechanism, a rotation adjustment mechanism, and a support plate 3 are arranged above the base 1. The vertical lifting mechanism includes a vertically movable lifting plate 2, with the support plate 3 mounted on the lifting plate 2. The rotation adjustment mechanism is located at the top of the vertical lifting mechanism. The vertical lifting mechanism drives the support plate 3, which carries the photovoltaic panel, to move vertically. The rotation adjustment mechanism transfers the product to the conveyor line above. Through the coordinated work of the vertical lifting mechanism and the rotation adjustment mechanism, precise positioning and stable support of the photovoltaic panel can be achieved. This precise control helps improve the accuracy and quality of subsequent processing, saving manpower and reducing errors caused by improper human operation.
[0017] Specifically, the rotation adjusting mechanism comprises an upper support plate 4, a lower support plate 5, a first motor 6, a first driving pulley 7, a first driven pulley 8, a first synchronous belt 9, a rotating table 10, a rotating plate 11, the lower support plate 5 is arranged opposite to a top plate 12 of the vertical lifting mechanism and is fixed on the top plate 12 through a plurality of support rods, the upper support plate 4 is located above the lower support plate 5, the first motor 6 is installed below the top plate 12, the output shaft of the first motor 6 is connected with the first driving pulley 7 upwards, the first driving pulley 7 is located between the upper support plate 4 and the lower support plate 5, the first driven pulley 8 is in transmission cooperation with the first driving pulley 7 through the first synchronous belt 9, the first driven pulley 8 is connected with a support shaft, the support shaft is connected with the rotating table 10 after penetrating through the upper support plate 4, one end of the rotating plate 11 is fixed above the rotating table 10, the other end of the rotating plate 11 is connected with a fixed plate 13, the lower side of the fixed plate 13 is connected with a mounting plate 14 through a positioning rod, the lower side of the mounting plate 14 is provided with a rotary cylinder 15, the rotary output end of the rotary cylinder 15 is connected with a support disc 16, the lower side of the support disc 16 is provided with a suction disc 17, the rotation adjusting mechanism realizes adsorption of the photovoltaic panel through the suction disc 17, ensures the stability and safety of the panel body during the transfer process, the use of the rotary cylinder 15 allows the photovoltaic panel to automatically rotate to an angle suitable for the upper conveying line during the transfer process, the combination use of the automatic rotation adjusting mechanism and the rotary cylinder 15 significantly improves the automation degree of the photovoltaic panel processing, reduces manual intervention, and thus improves the overall production efficiency.
[0018] It is further preferred in the embodiment that a plurality of suction discs 17 are uniformly arranged around the circumferential direction of the support disc 16, by uniformly arranging the suction discs 17 around the support disc 16, it can be ensured that the adsorption force is uniformly distributed on the surface of the photovoltaic panel, avoiding deformation or damage of the panel body caused by uneven adsorption force. Such uniform adsorption force helps to improve the stability and safety during the transfer process.
[0019] It is further preferred in this embodiment that the vertical lifting mechanism comprises a top plate 12, a lead screw 19, a guide rod 20, a moving block 21, a sliding block 22, a second motor 23, a second driving pulley 24, a second driven pulley 25, a second synchronous belt 26, the top plate 12 is arranged opposite to the base 1, the lead screw 19 is vertically arranged between the top plate 12 and the base 1, the inner side of the moving block 21 is matched with the lead screw 19 through a lead screw nut, the second motor 23 is fixedly connected with the top plate 12, the output shaft of the second motor 23 is connected with the second driving pulley 24, the second driving pulley 24 is located above the top plate 12, the second driven pulley 25 is transmission matched with the first driving pulley 7 through the second synchronous belt 26, this synchronous belt transmission mode can provide efficient power transmission, reduce energy loss, and improve the working efficiency of the lifting mechanism, one end of the lead screw 19 is connected with the second driven pulley 25, two guide rods 20 are symmetrically arranged on the two sides of the lead screw 19, the sliding block 22 is sliding matched with the guide rod 20, the sliding matched design of the guide rod 20 and the sliding block 22 reduces mechanical wear, prolongs the service life of the components, and also reduces the maintenance cost and frequency, the lifting plate 2 is connected with the moving block 21 and the sliding block 22, and the precise vertical movement of the lifting plate 2 can be realized through the lead screw 19 transmission mode, the lead screw 19 transmission has higher stability and reliability because it can provide smooth and continuous force transmission, reduce vibration and noise, the vertical lifting mechanism has compact design, occupies small space, and is suitable for integration into an automatic production line, the compact design helps to save factory space and improve the layout efficiency of the production line.
[0020] It is further preferred in this embodiment that the vertical lifting mechanism further comprises a limiting rod 27 and a drag chain 28, the limiting rod 27 is arranged on one side of the guide rod 20, the limiting rod 27 is arranged in parallel with the guide rod 20, a slidable movable seat is arranged on the limiting rod 27, the movable seat is connected with the lifting plate 2 through the drag chain 28, this design can limit the movement of the lifting plate 2 in the vertical direction, prevent it from deviating or shaking during lifting, thereby improving the stability and safety of the whole lifting mechanism, the design of the drag chain 28 can effectively reduce the wear of cables, air pipes and the like during movement, protect the internal circuit and prolong its service life.
[0021] Further preferred in this embodiment is that the supporting plate 3 is provided with a limiting assembly, the limiting assembly includes a baffle 29, side plates 30, the baffle 29 is fixed on one side of the supporting plate 3, two side plates 30 are arranged on both sides of the supporting plate 3 respectively, the outer side of the side plate 30 is connected with an adjusting plate 18, each adjusting plate 18 is provided with a waist-shaped hole, a positioning bolt is installed in the waist-shaped hole, the positioning bolt is connected with a threaded hole on the supporting plate 3, so that the photovoltaic panel can be accurately positioned on the supporting plate 3. The structure of the baffle 29 and the side plate 30 can ensure that the position of the photovoltaic panel on the supporting plate 3 is fixed, preventing deviation during transfer, and the design of the adjusting plate 18 and the waist-shaped hole on the side plate 30 allows fine adjustment according to the size of the photovoltaic panel to adapt to photovoltaic panels of different specifications. This design improves the versatility and flexibility of the supporting plate 3, the structure of the limiting assembly is simple, easy to check and maintain, and the detachability of the positioning bolt and the adjusting plate 18 makes maintenance and replacement more convenient.
[0022] In operation, the photovoltaic panel is first sent to the designated position of the supporting plate 3 by the first conveying line, at which time the limiting assembly on the supporting plate 3 immediately limits the photovoltaic panel to ensure its stability during the subsequent operation, the suction cup 17 system above is already in standby state, once the photovoltaic panel is in place, the suction cup 17 immediately starts and firmly adsorbs the photovoltaic panel, preparing for transfer, after the supporting plate 3 is lowered, the photovoltaic panel starts to rotate under the adsorption of the suction cup 17 to match the angle of the upper conveying line, through the cooperation of the precise angle adjustment of the rotary cylinder 15, the photovoltaic panel is adjusted to the correct direction during rotation, ensuring that it can be smoothly received by the upper conveying line.
[0023] It is worth noting that the motor, cylinder and other technical features involved in this utility model patent application should be considered as prior art, the specific structure, working principle and possible control method, spatial arrangement method of these technical features can be selected conventionally in the art, and should not be considered as the invention point of this utility model patent, which will not be further detailed.
[0024] The above embodiments are only preferred embodiments of the utility model, and do not limit the protection scope of the utility model, therefore: equivalent changes made by those skilled in the art according to the structure, shape and principle of the utility model should be covered within the protection scope of the utility model.
Claims
1. A transfer mechanism for photovoltaic panel processing, characterized in that: The device includes a base, above which are a vertical lifting mechanism, a rotation adjustment mechanism, and a support plate. The vertical lifting mechanism includes a vertically movable lifting plate, and the support plate is mounted on the lifting plate. The rotation adjustment mechanism is located at the top of the vertical lifting mechanism and includes an upper support plate, a lower support plate, a first motor, a first driving pulley, a first driven pulley, a first synchronous belt, a turntable, and a rotating plate. The lower support plate is positioned opposite to the top plate of the vertical lifting mechanism and is fixed to the top plate by several support rods. The upper support plate is located above the lower support plate, and the first motor is mounted below the top plate. The output shaft of the first motor faces upward and is connected to the first driving pulley. The first driving pulley is located between the upper support plate and the lower support plate. The first driven pulley is driven by the first synchronous belt. The first driven pulley is connected to a support shaft. The support shaft passes through the upper support plate and is connected to a turntable. One end of the turntable is fixed above the turntable, and the other end of the turntable is connected to a fixed plate. A mounting plate is connected to the bottom of the fixed plate through a positioning rod. A rotary cylinder is provided below the mounting plate. The rotary cylinder's rotation output end is connected to a support plate. A suction cup is provided below the support plate.
2. The transfer mechanism for photovoltaic panel processing according to claim 1, characterized in that: Several suction cups are evenly spaced around the circumference of the support plate.
3. The transfer mechanism for photovoltaic panel processing according to claim 2, characterized in that: The vertical lifting mechanism includes a top plate, a lead screw, guide rods, a moving block, a slider, a second motor, a second driving pulley, a second driven pulley, and a second synchronous belt. The top plate and the base are arranged vertically opposite each other. The lead screw is vertically arranged between the top plate and the base. The inner side of the moving block is engaged with the lead screw through a lead screw nut. The second motor is fixedly connected to the top plate. The output shaft of the second motor is connected to the second driving pulley, which is located above the top plate. The second driven pulley is engaged with the first driving pulley through a second synchronous belt. One end of the lead screw is connected to the second driven pulley. Two guide rods are symmetrically arranged on both sides of the lead screw. The slider is slidably engaged with the guide rods. The lifting plate is connected to the moving block and the slider.
4. The transfer mechanism for photovoltaic panel processing according to claim 3, characterized in that: The vertical lifting mechanism also includes a limiting rod and a drag chain. The limiting rod is located on one side of the guide rod and is parallel to the guide rod. The limiting rod is provided with a slidable movable seat, which is connected to the lifting plate via a drag chain.
5. The transfer mechanism for photovoltaic panel processing according to claim 4, characterized in that: The pallet is provided with a limiting component, which includes a baffle and a side plate. The baffle is fixed to one side of the pallet, and the two side plates are respectively arranged on both sides of the pallet. An adjusting plate is connected to the outer side of the side plate. Each adjusting plate has a waist-shaped hole, and a positioning bolt is installed in the waist-shaped hole. The positioning bolt is connected to a threaded hole on the pallet.