Automatic gluing equipment for fuel tank cap

Abstract

The utility model relates to the technical field of gluing equipment, and discloses automatic gluing equipment for an oil tank cap. The supporting part comprises a locking block, a base, a working table and supporting columns, the locking block is connected with the base through a stud at the top, the top of the base is connected with the working table, at least two supporting columns and at least one first sliding rail are installed on the table top of the working table, a first sliding block is slidably connected to the first sliding rail, and the top of the first sliding block is fixedly connected with a first sliding rod; the positioning part comprises at least two first top blocks, each first top block is formed by vertically connecting a first top plate and a first bottom plate, the first bottom plates are fixed to the table top of the workbench, and the first top plates abut against the side wall of the workpiece; the X-axis walking shaft, the Y-axis walking shaft, the Z-axis walking shaft and the quantitative gluing gun are arranged on the inner side of the Z-axis sliding block. The automatic gluing device solves the problems of uneven manual gluing speed, inconsistent glue discharge amount and poor accuracy of gluing position, achieves highly consistent gluing path and dosage control, and replaces manual work to improve the efficiency.

Description

TECHNICAL FIELD

[0001] The utility model relates to gluing equipment technical field, concretely is a kind of oil tank cover automatic gluing equipment. BACKGROUND

[0002] In modern automobile manufacturing process, welding production line is one of the key links in whole vehicle production, and oil tank cover is as important component of automobile, and its gluing process is crucial to ensure sealing, waterproofness and anti-vibration performance. Traditionally, artificial operation glue gun is generally used in the industry for manual gluing, but this way has many shortcomings.

[0003] Firstly, artificial gluing speed is difficult to keep constant, and worker is influenced by fatigue, skill level difference and other factors in operation process, cannot guarantee the consistency and stability of each gluing action, which directly leads to quality fluctuation between different products. Secondly, due to the limitation of manual control, glue gun glue output is not easy to accurately adjust, and it is easy to appear more or less, thereby affecting the sealing effect of oil tank cover and vehicle body connecting place, and even potential safety hazard can be caused. In addition, when artificial gluing, glue distribution obtained at different positions of each oil tank cover is uneven, which not only increases subsequent inspection and correction workload, but also can cause resource waste. Finally, the pace of manual operation is slow, reduces the overall efficiency of production line, and is difficult to meet the requirements of large-scale production and rapid response to market demand. INVENTION CONTENTS

[0004] In view of the above problems, the utility model provides an oil tank cover automatic gluing equipment to solve the problems of uneven artificial gluing speed, inconsistent glue output and poor gluing position accuracy. To achieve the above purpose, the utility model provides an oil tank cover automatic gluing equipment, which comprises:

[0005] The support part comprises locking blocks, a base, a workbench and support columns, the locking blocks are connected to the base through studs on the top, the base is connected to the workbench on the top, at least two support columns and at least one first sliding rail are installed on the tabletop of the workbench, a first sliding block is slidably connected to the first sliding rail, and a first sliding rod is fixedly connected to the top of the first sliding block.

[0006] The positioning part comprises at least two first top blocks, the first top blocks are vertically connected by first top plates and first bottom plates, the first bottom plates are fixed on the tabletop of the workbench, and the first top plates abut against the side walls of the workpiece.

[0007] The X-axis walking shaft comprises an X-axis sliding rail, an X-axis sliding block, an X-axis motor and an X-axis stopper. The X-axis sliding rail is installed on the top of the support column. A lead screw in the X-axis sliding rail is connected with the output end of the X-axis motor through a coupling. The top of the X-axis sliding rail is provided with the X-axis sliding block and the X-axis stopper. The X-axis sliding block is rotationally connected with the lead screw in the X-axis sliding rail. The X-axis stopper is fixedly connected with the X-axis sliding rail.

[0008] The Y-axis walking shaft comprises a Y-axis sliding rail, a Y-axis sliding block, a Y-axis motor and a Y-axis stopper. The side of the Y-axis sliding rail is installed on the top of the X-axis sliding block and the first sliding rod. A lead screw in the Y-axis sliding rail is connected with the output end of the Y-axis motor through a coupling. The inner side of the Y-axis sliding rail is provided with the Y-axis sliding block and the Y-axis stopper. The Y-axis sliding block is rotationally connected with the lead screw in the Y-axis sliding rail. The Y-axis stopper is fixedly connected with the Y-axis sliding rail.

[0009] The Z-axis walking shaft comprises a Z-axis sliding rail, a Z-axis sliding block, a Z-axis motor and a Z-axis stopper. The Z-axis sliding rail is installed on the inner side of the Y-axis sliding block. A lead screw in the Z-axis sliding rail is connected with the output end of the Z-axis motor through a coupling. The inner side of the Z-axis sliding rail is provided with the Z-axis sliding block and the Z-axis stopper. The Z-axis sliding block is rotationally connected with the lead screw in the Z-axis sliding rail. The Z-axis stopper is fixedly connected with the Z-axis sliding rail.

[0010] The quantitative glue coating gun is installed on the inner side of the Z-axis sliding block.

[0011] Preferably, the support part further comprises at least two second top blocks, the second top block is divided into a second top plate and a second bottom plate connected vertically, the second bottom plate is fixed on the ground by screws, and the two second top plates abut against the two sides of the base respectively.

[0012] Preferably, the blocking piece comprises a first support and a blocking rod, the blocking rod is fixed on the table top of the workbench through the first support, and the blocking rod is arranged at the bottom of the quantitative glue coating gun.

[0013] Preferably, the first support is connected with the workbench by screws.

[0014] Preferably, the temporary storage table comprises a second support and a temporary storage plate, the temporary storage plate is fixed on the workbench by the two second supports, and the temporary storage plate is arranged at the bottom of the X-axis sliding rail.

[0015] Preferably, the placing box is arranged on the table top of the workbench and beside the temporary storage table.

[0016] Preferably, the first sliding rail and the X-axis sliding rail are arranged at the two ends of the table top of the workbench respectively.

[0017] Preferably, the first sliding block is welded with the first sliding rod.

[0018] Preferably, the X-axis stop block is connected with the X-axis slide rail through a screw, the Y-axis stop block is connected with the Y-axis slide rail through a screw, and the Y-axis stop block is connected with the Y-axis slide rail through a screw.

[0019] Compared with the prior art, the device has the following beneficial effects:

[0020] The device provides a highly consistent glue application path and dose control, and through the three-axis walking shaft, ensures that each oil tank cover obtains precise and uniform glue distribution at the same position, reduces product defect rate caused by uneven glue application, and improves the quality stability of finished products.

[0021] Secondly, the device shortens the processing time of a single workpiece, and compared with manual operation, the automatic glue application device can complete more tasks in a shorter time, thereby effectively improving the overall efficiency of the production line and meeting the requirements of large-scale production and rapid response to market demand.

[0022] Furthermore, the application of the automatic glue application device reduces the dependence on skilled workers and reduces labor costs; at the same time, because of its high precision, material waste is avoided, and raw material costs are further saved. In addition, stable running state and low error rate reduce rework and waste production, indirectly reducing manufacturing costs. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 It is a structural schematic view of the automatic glue application device for the oil tank cover.

[0024] In the figure:

[0025] 101, locking block; 102, stud; 103, base; 104, workbench; 105, support column; 106, first slide rail; 107, first sliding block; 108, first sliding rod; 109, second top plate; 110, second bottom plate;

[0026] 201, first top plate; 202, first bottom plate;

[0027] 301, X-axis slide rail; 302, X-axis sliding block; 303, X-axis motor; 304, X-axis stop block;

[0028] 401, Y-axis slide rail; 402, Y-axis sliding block; 403, Y-axis motor; 404, Y-axis stop block;

[0029] 501, Z-axis slide rail; 502, Z-axis sliding block; 503, Z-axis motor; 504, Z-axis stop block;

[0030] 601, quantitative glue application gun;

[0031] 701, first support; 702, blocking stick; 703, temporary plate; 704, second support; 705, placing box. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0033] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance. In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "setting" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances. The embodiments of the present application will be described below according to the overall structure of the present application.

[0034] Please refer to Figure 1 The present application provides an automatic glue coating equipment for oil tank cover, comprising:

[0035] The support part comprises: locking block 101, base 103, workbench 104 and support column 105, the locking block 101 is connected with the base 103 through the stud 102 on the top, the top of the base 103 is connected with the workbench 104, at least two support columns 105 and at least one first sliding rail 106 are installed on the table top of the workbench 104, the first sliding rail 106 is slidingly connected with the first sliding block 107, the top of the first sliding block 107 is fixedly connected with the first sliding rod 108;

[0036] The positioning part comprises at least two first top blocks, the first top block is vertically connected by a first top plate 201 and a first bottom plate 202, the first bottom plate 202 is fixed on the table top of the workbench 104, and the first top plate 201 abuts against the workpiece side wall;

[0037] The X-axis walking shaft comprises an X-axis sliding rail 301, an X-axis sliding block 302, an X-axis motor 303 and an X-axis stop block 304, the X-axis sliding rail 301 is installed at the top of the support column 105, a lead screw in the X-axis sliding rail 301 is connected with the output end of the X-axis motor 303 through a shaft coupling, the top of the X-axis sliding rail 301 is provided with the X-axis sliding block 302 and the X-axis stop block 304, the X-axis sliding block 302 is rotationally connected with the lead screw in the X-axis sliding rail 301, and the X-axis stop block 304 is fixedly connected with the X-axis sliding rail 301;

[0038] The Y-axis walking shaft comprises a Y-axis sliding rail 401, a Y-axis sliding block 402, a Y-axis motor 403 and a Y-axis stop block 404, the side of the Y-axis sliding rail 401 is installed at the top of the X-axis sliding block 302 and the first sliding rod 108, a lead screw in the Y-axis sliding rail 401 is connected with the output end of the Y-axis motor 403 through a shaft coupling, the inner side of the Y-axis sliding rail 401 is provided with the Y-axis sliding block 402 and the Y-axis stop block 404, the Y-axis sliding block 402 is rotationally connected with the lead screw in the Y-axis sliding rail 401, and the Y-axis stop block 404 is fixedly connected with the Y-axis sliding rail 401;

[0039] The Z-axis walking shaft comprises a Z-axis sliding rail 501, a Z-axis sliding block 502, a Z-axis motor 503 and a Z-axis stop block 504, the Z-axis sliding rail 501 is installed at the inner side of the Y-axis sliding block 402, a lead screw in the Z-axis sliding rail 501 is connected with the output end of the Z-axis motor 503 through a shaft coupling, the inner side of the Z-axis sliding rail 501 is provided with the Z-axis sliding block 502 and the Z-axis stop block 504, the Z-axis sliding block 502 is rotationally connected with the lead screw in the Z-axis sliding rail 501, and the Z-axis stop block 504 is fixedly connected with the Z-axis sliding rail 501;

[0040] The quantitative glue coating gun 601 is installed at the inner side of the Z-axis sliding block 502.

[0041] The device provides a highly consistent glue coating path and dose control, ensures that each oil tank cover obtains precise and uniform glue distribution at the same position through the three-axis walking shaft, reduces the product defect rate caused by uneven glue coating, and improves the quality stability of finished products.

[0042] In addition, the support part further comprises: at least two second top blocks, the second top block is divided into a second top plate 109 and a second bottom plate 110 connected vertically, the second bottom plate 110 is fixed on the ground through a screw, and the two second top plates 109 abut against the two sides of the base 103 respectively. The arrangement of the top block improves the stability of the support part and avoids shaking of the workbench 104.

[0043] The oil tank cover automatic gluing equipment further comprises a plugging piece, the plugging piece comprises: a first support 701 and a plugging rod 702, the plugging rod 702 is fixed on the table top of the workbench 104 through the first support 701, the first support 701 is connected to the workbench 104 in a mode of screwing, welding and riveting, and the plugging rod 702 is arranged at the bottom of the quantitative glue gun 601; after the quantitative glue gun 601 finishes processing and gluing, the gun head of the quantitative glue gun 601 is aligned with the top of the plugging rod 702, the plugging operation is completed, the gun head of the quantitative glue gun 601 is prevented from being blocked due to dry environment, and normal work is ensured.

[0044] The workbench 104 further comprises a temporary storage table, the temporary storage table comprises: a second support 704 and a temporary storage plate 703, the temporary storage plate 703 is fixed on the workbench 104 through the two second supports 704, and the temporary storage plate 703 is arranged at the bottom of the X-axis sliding rail 301. The temporary storage table is used for conveniently storing or placing the wire bundling box, the motor on the three-axis walking shaft needs to be connected with a power supply through a wire, and the wire bundling box can be placed on the temporary storage table after storing the wire.

[0045] In order to collect some parts or sundries, the placing box 705 is arranged on the table top, so that the parts or sundries can be conveniently collected, the parts or sundries are prevented from scattering on the table top and affecting the processing and spraying effect, the placing box 705 is arranged on the table top of the workbench 104, and the placing box 705 is arranged beside the temporary storage table.

[0046] In order to ensure the smoothness of movement of the Y-axis sliding rail 401, the first sliding rail 106 and the X-axis sliding rail 301 are arranged in parallel, the first sliding rail 106 and the X-axis sliding rail 301 are arranged at two ends of the table top of the workbench 104 respectively, the running stability is improved, the processing area can be enlarged, and more sizes of oil tank covers can be sprayed.

[0047] In order to prevent the motors from running invalidly (unable to control the rotating speed and the number of turns of the motors), the motors may impact the edges of the sliding rails, therefore, the check blocks are arranged, the arrangement positions of the check blocks on the sliding rails can be set according to the size of the oil tank cover or be customized, the X-axis check block 304 is connected to the X-axis sliding rail 301 through a screw, the Y-axis check block 404 is connected to the Y-axis sliding rail 401 through a screw, and the Y-axis check block 404 is connected to the Y-axis sliding rail 401 through a screw.

[0048] Working principle:

[0049] The oil tank cover is directly placed on the workbench 104 (or the oil tank cover is fixed on the workbench 104 through a conventional support frame), the first top block is abutted against the oil tank cover (the first top block is abutted against the support frame), and then the electric discharge machining can be performed.

[0050] The device shortens the processing time of a single workpiece. Compared with manual operation, the automatic gluing device can complete more tasks in a shorter time, thereby effectively improving the overall efficiency of the production line and meeting the requirements of large-scale production and rapid response to market demand. The application of the automatic gluing device reduces the dependence on skilled workers and reduces labor costs. At the same time, because of its high precision, material waste is avoided, further saving raw material costs. In addition, the stable running state and low error rate reduce the generation of rework and waste products, indirectly reducing manufacturing costs.

[0051] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims should be included in the present application, and any reference signs in the claims should not be regarded as limiting the claims.

Claims

1. An oil filler cap automatic gluing apparatus characterized by comprising: Include: Support part, the support part includes: locking block (101), base (103), workbench (104) and support column (105), the locking block (101) is connected base (103) through the stud (102) of top, the top of base (103) is connected workbench (104), the table top of workbench (104) is installed at least two support columns (105) and at least one first sliding rail (106), the first sliding rail (106) is slidably connected first sliding block (107), the top of first sliding block (107) is fixedly connected first sliding rod (108); Positioning part, the positioning part includes: at least two first top blocks, the first top block is vertically connected by first top plate (201) and first bottom plate (202), the first bottom plate (202) is fixed on the table top of workbench (104), the first top plate (201) is against workpiece side wall; X-axis walking shaft, the X-axis walking shaft includes: X-axis sliding rail (301), X-axis sliding block (302), X-axis motor (303), X-axis grid block (304), the top of support column (105) is installed X-axis sliding rail (301), the lead screw in X-axis sliding rail (301) is connected with the output end of X-axis motor (303) through the shaft coupling, the top of X-axis sliding rail (301) is installed X-axis sliding block (302) and X-axis grid block (304), the lead screw in X-axis sliding rail (301) is rotatably connected with X-axis sliding block (302), X-axis grid block (304) is fixedly connected with X-axis sliding rail (301); Y-axis walking shaft, the Y-axis walking shaft includes: Y-axis sliding rail (401), Y-axis sliding block (402), Y-axis motor (403), Y-axis grid block (404), the side of Y-axis sliding rail (401) is installed on the top of X-axis sliding block (302) and first sliding rod (108), the lead screw in Y-axis sliding rail (401) is connected with the output end of Y-axis motor (403) through the shaft coupling, the inner side of Y-axis sliding rail (401) is installed Y-axis sliding block (402) and Y-axis grid block (404), the lead screw in Y-axis sliding rail (401) is rotatably connected with Y-axis sliding block (402), Y-axis grid block (404) is fixedly connected with Y-axis sliding rail (401); Z-axis walking shaft, the Z-axis walking shaft includes: Z-axis sliding rail (501), Z-axis sliding block (502), Z-axis motor (503), Z-axis grid block (504), the inner side of Y-axis sliding block (402) is installed Z-axis sliding rail (501), the lead screw in Z-axis sliding rail (501) is connected with the output end of Z-axis motor (503) through the shaft coupling, the inner side of Z-axis sliding rail (501) is provided Z-axis sliding block (502) and Z-axis grid block (504), the lead screw in Z-axis sliding rail (501) is rotatably connected with Z-axis sliding block (502), Z-axis grid block (504) is fixedly connected with Z-axis sliding rail (501); Quantitative glue gun (601), quantitative glue gun (601) is installed in the inner side of Z-axis sliding block (502).

2. The oil filler cap automatic gluing apparatus according to claim 1, wherein The support part further comprises at least two second top blocks, which are divided into vertically connected second top plates (109) and second bottom plates (110), the second bottom plates (110) are fixed on the ground by screws, and the two second top plates (109) abut against the two sides of the base (103) respectively.

3. The oil filler cap automatic gluing apparatus according to claim 1, wherein Further comprising: A blocking piece, comprising a first support (701) and a blocking rod (702), the blocking rod (702) is fixed on the table top of the workbench (104) through the first support (701), and the blocking rod (702) is arranged at the bottom of the quantitative glue gun (601).

4. The oil filler cap automatic gluing apparatus according to claim 3, wherein The first support (701) is connected with the workbench (104) by screws.

5. The oil filler cap automatic gluing apparatus according to claim 1, wherein Further comprising: A temporary storage table, comprising a second support (704) and a temporary storage plate (703), the temporary storage plate (703) is fixed on the workbench (104) by two second supports (704), and the temporary storage plate (703) is arranged at the bottom of the X-axis sliding rail (301).

6. The oil filler cap automatic gluing apparatus according to claim 5, wherein Further comprising: A placing box (705) is installed on the table top of the workbench (104), and the placing box (705) is arranged beside the temporary storage table.

7. The oil filler cap automatic gluing apparatus according to claim 1, wherein The first sliding rail (106) and the X-axis sliding rail (301) are arranged at two ends of the table top of the workbench (104) respectively.

8. The oil filler cap automatic gluing apparatus according to claim 1, wherein The first sliding block (107) is welded with the first sliding rod (108).

9. The oil filler cap automatic gluing apparatus according to claim 1, wherein The X-axis stop block (304) is connected with the X-axis sliding rail (301) by screws, the Y-axis stop block (404) is connected with the Y-axis sliding rail (401) by screws, and the Y-axis stop block (404) is connected with the Y-axis sliding rail (401) by screws.

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