Vacuum sealing and shaping device for tea packaging
By designing a detachable sealing heat clamp structure and a rubber buffer pad, the problem of difficult repair of sealing heat clamp failures has been solved, enabling convenient disassembly of the sealing heat clamp and protection of tea packaging bags, thereby improving work efficiency and packaging quality.
Patent Information
- Application Number
- CN202520420432.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2035-03-11
AI Technical Summary
The sealing heat clamp of existing tea packaging machines is difficult to disassemble and repair when it malfunctions, resulting in long downtime and affecting work efficiency.
The design incorporates a detachable sealing heat clamp structure. Through the cooperation of a limiting block and a movable rod, a servo motor drives a screw to facilitate the easy disassembly of the sealing heat clamp. Rubber cushioning pads are used to protect the packaging bag during the shaping process.
It improves the ease of maintenance of the sealing heat clamp, reduces equipment downtime, increases work efficiency, and protects the integrity and aesthetics of tea packaging bags.
Smart Images
Figure CN223791818U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of tea packaging technology, specifically a vacuum sealing and shaping device for tea packaging. Background Technology
[0002] In the tea packaging process, vacuum sealing is usually required to ensure the quality of the tea and extend its shelf life. Additionally, the packaging needs to be reshaped to make it more aesthetically pleasing and easier to transport and store.
[0003] A search revealed that patent application number CN20171444813.X discloses a vacuum sealing and shaping device for a tea packaging machine, comprising a frame, a sealing mechanism, a suction mechanism and a shaping mechanism mounted sequentially from top to bottom on the frame, and a material ejector mechanism mounted on the frame corresponding to the shaping mechanism. The suction mechanism includes a first horizontal cylinder mounted on the frame from left to right, a left shell connected to the piston rod of the first horizontal cylinder, a right shell opposite to the left shell, a connecting rod, a longitudinal mounting plate, and a second horizontal cylinder mounted on the frame. The piston rod of the second horizontal cylinder is connected to the right shell sequentially through the longitudinal mounting plate and the connecting rod. The left shell and the right shell are respectively provided with a recessed chamber one and a chamber two.
[0004] However, in actual use, the above patent has the following defects: when the sealing heat clamp fails, the user cannot easily disassemble and repair it, which causes great trouble to the user. Therefore, we propose a vacuum sealing and shaping device for tea packaging. Utility Model Content
[0005] The purpose of this invention is to provide a vacuum sealing and shaping device for tea packaging to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a vacuum sealing and shaping device for tea packaging, comprising a vacuum box, a placement plate fixedly connected to the bottom of the inner wall of the vacuum box, a placement groove opened on the top of the placement plate, two detachable sealing heat clamps provided on the left side of the placement plate, and the right side of the sealing heat clamps in movable contact with the left side of the placement plate.
[0007] Furthermore, a door is installed on the front side of the vacuum chamber, a vacuum pump is fixedly installed on the left side of the vacuum chamber, and an exhaust pipe is fixedly installed on the right side of the vacuum pump. The exhaust pipe is connected to the vacuum chamber, and a control panel is installed on the front side of the door.
[0008] Furthermore, an electric push rod is fixedly installed on the top of the inner wall of the vacuum chamber, corresponding to the position of the placement slot. A shaping pressure plate is fixedly connected to the telescopic end of the electric push rod, and a rubber buffer pad is fixedly installed at the bottom of the shaping pressure plate. During the shaping process, the tea packaging bag can be effectively protected to avoid damage to the packaging bag due to excessive pressure, thus ensuring the integrity and aesthetics of the tea packaging bag. The size of the shaping pressure plate is adapted to the placement slot, and the tea packaging bag is squeezed and shaped by the cooperation between the shaping pressure plate and the placement slot.
[0009] Furthermore, a mounting block is movably connected to the front side of the sealing heat clamp, and a limit opening is provided on the front side of the mounting block.
[0010] Furthermore, a first limiting block is movably engaged inside the limiting port. The rear side of the first limiting block is fixedly connected to the front side of the sealing heat clamp. Limiting grooves are provided on the sides of the two first limiting blocks that are far apart from each other, and movable openings are provided on the sides of the two mounting blocks that are far apart from each other.
[0011] Furthermore, the movable port and the limiting port are interconnected, and a fixing frame is fixedly connected to the side of each of the two mounting blocks that are far apart from each other.
[0012] Furthermore, two movable rods are provided on the side of the fixing frame away from the mounting block. The end of the movable rod near the mounting block passes through the fixing frame and extends to the inside of the fixing frame. The movable rod is movably connected to the fixing frame. The ends of the two movable rods away from the mounting block are fixedly connected to the same handle. The ends of the two movable rods away from the handle are fixedly connected to the same movable plate. The movable plate is in movable contact with the mounting block. A second limiting block is fixedly connected on the side of the movable plate near the mounting block. The side of the second limiting block away from the movable plate passes through the movable opening and the limiting groove in sequence and extends into the interior of the limiting groove. The second limiting block and the limiting groove are movably engaged.
[0013] Furthermore, the second limiting block is movably connected to the movable opening, a spring is sleeved on the surface of the movable rod and inside the fixed frame, and a servo motor is fixedly connected to the left side of the front of the placement plate.
[0014] Furthermore, a first screw is fixedly connected to the output end of the servo motor, and a second screw is fixedly connected to the top of the first screw. The threads of the first screw and the second screw are opposite in direction. A stop block is fixedly connected to the top of the second screw. Threaded plates are threadedly connected to the surfaces of both the first screw and the second screw. The left side of the threaded plate is fixedly connected to the right side of the mounting block. A support plate is also fixedly connected to the front side of the placement plate. A vertical rod is fixedly connected to the top of the support plate, and the threaded plate is slidably sleeved on the vertical rod.
[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0016] 1. When the sealing heat clamp malfunctions, the user can easily disassemble the sealing heat clamp for repair without the need for other tools. This design greatly improves the convenience of sealing heat clamp repair, reduces downtime caused by sealing heat clamp malfunction, and thus improves work efficiency.
[0017] 2. By setting rubber cushioning pads, the tea packaging bags can be effectively protected during the shaping process, avoiding damage caused by excessive pressure and ensuring the integrity and aesthetics of the tea packaging bags. Attached Figure Description
[0018] Figure 1 This is a front view structural diagram of the present utility model;
[0019] Figure 2 This is a front view of the structural cross-section of this utility model;
[0020] Figure 3 This is a schematic diagram of the assembly structure of the placement plate and the sealing heat clamp of this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the placement plate of this utility model;
[0022] Figure 5 This utility model Figure 3 Enlarged diagram of A in the middle;
[0023] Figure 6 This is a schematic diagram of the sealing heat clamp of this utility model;
[0024] Figure 7 This is a schematic diagram of the structure of the fixing frame of this utility model;
[0025] Figure 8 This is a schematic diagram of the mounting block of this utility model.
[0026] In the diagram: 1. Vacuum chamber; 2. Chamber door; 3. Vacuum pump; 4. Control panel; 5. Placement plate; 6. Placement slot; 7. Electric push rod; 8. Shaping pressure plate; 9. Sealing heat clamp; 10. Mounting block; 11. Limiting opening; 12. First limiting block; 13. Limiting slot; 14. Movable opening; 15. Fixing frame; 16. Movable rod; 17. Handle; 18. Movable plate; 19. Second limiting block; 20. Spring; 21. Servo motor; 22. First screw; 23. Second screw; 24. Stop block; 25. Threaded plate; 26. Support plate; 27. Vertical rod; 28. Rubber buffer pad. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0029] Please see Figure 1-8 A vacuum sealing and shaping device for tea packaging includes a vacuum box 1, a door 2 installed on the front side of the vacuum box 1, a placement plate 5 fixedly connected to the bottom of the inner wall of the vacuum box 1, a placement groove 6 opened on the top of the placement plate 5, and two detachable sealing heat clamps 9 provided on the left side of the placement plate 5, with the right side of the sealing heat clamps 9 in contact with the left side of the placement plate 5.
[0030] Specifically, an electric push rod 7 is fixedly installed on the top of the inner wall of the vacuum chamber 1, corresponding to the position of the placement groove 6. The telescopic end of the electric push rod 7 is fixedly connected to a shaping pressure plate 8. A rubber buffer pad 28 is fixedly installed at the bottom of the shaping pressure plate 8. During the shaping process, it can effectively protect the tea packaging bag and avoid damage to the packaging bag due to excessive pressure, thus ensuring the integrity and aesthetics of the tea packaging bag. The size of the shaping pressure plate 8 is adapted to the placement groove 6. The tea packaging bag is squeezed and shaped by the cooperation between the shaping pressure plate 8 and the placement groove 6.
[0031] Specifically, a vacuum pump 3 is fixedly installed on the left side of the vacuum chamber 1, and an air extraction pipe is fixedly installed on the right side of the vacuum pump 3. The air extraction pipe is connected to the vacuum chamber 1. A control panel 4 is installed on the front side of the chamber door 2.
[0032] Specifically, the sealing heat clamp 9 is movably connected to the front side of the mounting block 10, and the front side of the mounting block 10 has a limit opening 11.
[0033] In practice, the first limiting block 12 is connected to the inside of the limiting port 11. The rear side of the first limiting block 12 is fixedly connected to the front side of the sealing hot clamp 9. Limiting grooves 13 are opened on the side of the two first limiting blocks 12 that are far apart from each other. Movable openings 14 are opened on the side of the two mounting blocks 10 that are far apart from each other.
[0034] Specifically, the movable port 14 and the limiting port 11 are interconnected, and the two mounting blocks 10 are fixedly connected to the opposite sides of each other by a fixing bracket 15.
[0035] In specific implementation, two movable rods 16 are provided on the side of the fixed frame 15 away from the mounting block 10. The end of the movable rod 16 near the mounting block 10 passes through the fixed frame 15 and extends to the inside of the fixed frame 15. The movable rod 16 is movably connected to the fixed frame 15. The ends of the two movable rods 16 away from the mounting block 10 are fixedly connected to the same handle 17. The ends of the two movable rods 16 away from the handle 17 are fixedly connected to the same movable plate 18. The movable plate 18 is in movable contact with the mounting block 10. The side of the movable plate 18 near the mounting block 10 is fixedly connected to a second limiting block 19. The side of the second limiting block 19 away from the movable plate 18 passes through the movable opening 14 and the limiting groove 13 in sequence and extends into the inside of the limiting groove 13. The second limiting block 19 is movably engaged with the limiting groove 13.
[0036] Specifically, the second limiting block 19 is movably connected to the movable port 14, a spring 20 is sleeved on the surface of the movable rod 16 and inside the fixed frame 15, and a servo motor 21 is fixedly connected to the left side of the front of the placement plate 5.
[0037] In practical implementation, the output end of the servo motor 21 is fixedly connected to the first screw 22, and the top of the first screw 22 is fixedly connected to the second screw 23. The threads of the first screw 22 and the second screw 23 are opposite in direction. The top of the second screw 23 is fixedly connected to the stop block 24. The surfaces of the first screw 22 and the second screw 23 are both threadedly connected to threaded plates 25. The left side of the threaded plates 25 is fixedly connected to the right side of the mounting block 10. In use, the servo motor 21 can drive the first screw 22 and the second screw 23 to rotate in opposite directions. Under the action of the threads, the two threaded plates 25 move away from each other or move closer to each other, thereby realizing that the two sealing heat clamps 9 move closer to each other or away from each other. The front side of the placement plate 5 is also fixedly connected to the support plate 26. The top of the support plate 26 is fixedly connected to the vertical rod 27. The threaded plates 25 are slidably sleeved on the vertical rod 27. The vertical rod 27 can guide the threaded plates 25 and prevent the threaded plates 25 from rotating with the screws.
[0038] In practical application: During use, place the tea bag in the placement slot 6, ensuring the bag opening is between the two sealing heat clamps 9. Then close the door 2, start the vacuum pump 3 to extract air from the vacuum chamber 1. Once the vacuum level reaches the set value, the vacuum pump 3 stops. Then, the electric push rod 7 drives the shaping plate 8 downwards, which squeezes and shapes the tea bag. Finally, start the sealing heat clamps 9 and the servo motor 21, which drives the first... The screws 22 and 23 rotate in the forward direction, causing the two threaded plates 25 to move closer to each other under the action of the threads. This, in turn, causes the two sealing heat clamps 9 to move closer to each other, thereby heat-sealing the opening of the packaging bag through the two sealing heat clamps 9. After sealing, the servo motor 21 drives the first screw 22 and the second screw 23 to rotate in the opposite direction, thereby resetting the two sealing heat clamps 9. Then, the electric push rod 7 drives the shaping pressure plate 8 to reset upward. Finally, the box door 2 is opened, and the packaging bag can be taken out. When the sealing heat clamp 9 needs to be disassembled and repaired, simply pull the handle 17 away from the limiting groove 13. This will cause the movable rod 16, movable plate 18, and second limiting block 19 to move away from the limiting groove 13, simultaneously compressing the spring 20. This will cause the second limiting block 19 to disengage from the limiting groove 13. Then, pull the sealing heat clamp 9 backward, causing the first limiting block 12 to move backward and disengage from the limiting opening 11. The sealing heat clamp 9 can then be removed for subsequent repairs. By following these steps, the sealing heat clamp 9 can be easily disassembled for repair without the need for other tools. This design greatly improves the convenience of repairing the sealing heat clamp 9, reduces downtime caused by malfunctions, and thus improves work efficiency.
[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A vacuum sealing and shaping device for tea packaging, comprising a vacuum chamber (1), characterized in that: The bottom of the inner wall of the vacuum box (1) is fixedly connected to a placement plate (5). The top of the placement plate (5) is provided with a placement groove (6). Two detachable sealing heat clamps (9) are provided on the left side of the placement plate (5). The right side of the sealing heat clamps (9) is in contact with the left side of the placement plate (5).
2. The vacuum sealing and shaping device for tea packaging according to claim 1, characterized in that: The sealing heat clamp (9) is movably connected to the front side of the mounting block (10), and the front side of the mounting block (10) has a limit opening (11).
3. The vacuum sealing and shaping device for tea packaging according to claim 2, characterized in that: The limiting port (11) is internally connected to a first limiting block (12). The rear side of the first limiting block (12) is fixedly connected to the front side of the sealing heat clamp (9). Limiting grooves (13) are provided on the side of the two first limiting blocks (12) that are far apart from each other. Movable openings (14) are provided on the side of the two mounting blocks (10) that are far apart from each other.
4. The vacuum sealing and shaping device for tea packaging according to claim 3, characterized in that: The movable port (14) and the limiting port (11) are interconnected, and the two mounting blocks (10) are fixedly connected to a fixing bracket (15) on the side away from each other.
5. A vacuum sealing and shaping device for tea packaging according to claim 4, characterized in that: Two movable rods (16) are provided on the side of the fixing frame (15) away from the mounting block (10). The end of the movable rod (16) near the mounting block (10) passes through the fixing frame (15) and extends to the inside of the fixing frame (15). The movable rod (16) is movably connected to the fixing frame (15). The ends of the two movable rods (16) away from the mounting block (10) are fixedly connected to the same handle (17). One end is fixedly connected to the same movable plate (18), and the movable plate (18) is in movable contact with the mounting block (10). A second limiting block (19) is fixedly connected to the side of the movable plate (18) near the mounting block (10). The side of the second limiting block (19) away from the movable plate (18) passes through the movable opening (14) and the limiting groove (13) in sequence and extends into the interior of the limiting groove (13). The second limiting block (19) and the limiting groove (13) are movably engaged.
6. The vacuum sealing and shaping device for tea packaging according to claim 5, characterized in that: The second limiting block (19) is movably connected to the movable opening (14), and a spring (20) is sleeved on the surface of the movable rod (16) and inside the fixed frame (15). A servo motor (21) is fixedly connected to the left side of the front of the placement plate (5).
7. A vacuum sealing and shaping device for tea packaging according to claim 6, characterized in that: The output end of the servo motor (21) is fixedly connected to a first screw (22), and the top of the first screw (22) is fixedly connected to a second screw (23). The threads of the first screw (22) and the second screw (23) are opposite. The top of the second screw (23) is fixedly connected to a stop block (24). The surfaces of the first screw (22) and the second screw (23) are both threaded with threaded plates (25). The left side of the threaded plate (25) is fixedly connected to the right side of the mounting block (10). The front side of the placement plate (5) is also fixedly connected to a support plate (26). The top of the support plate (26) is fixedly connected to a vertical rod (27). The threaded plate (25) is slidably sleeved on the vertical rod (27).