Industrial electromechanical equipment data acquisition device

Abstract

The utility model discloses a data acquisition device for industrial electromechanical equipment, which comprises data acquisition equipment comprising a data acquisition unit; the moving mechanism is used for changing the position of the sensor; and the adjusting mechanism is used for adjusting the data acquisition position of the sensor. According to the utility model, multi-degree-of-freedom adjustment can be realized through the arranged adjusting mechanism, the positioning column at the top of the support is connected with the ball through the crossed chute, and the top of the ball is movably arranged, so that the sensor can rotate by 360 degrees under the action that the second motor and the third motor respectively drive the first rotating frame and the second rotating frame; therefore, the position of the sensor on the mounting plate can be changed along with the movement of the sliding block, the sensor is ensured to be always aligned with a target data acquisition point, and due to the multi-layer adjusting mechanism, the positioning process of the sensor is simplified, and the positioning accuracy of the sensor is improved. And the accuracy and the stability of data acquisition are greatly improved.

Description

Technical Field

[0001] This utility model relates to the field of data acquisition device technology, and in particular to a data acquisition device for industrial electromechanical equipment. Background Technology

[0002] A data acquisition device is a device used to automatically acquire, record, and transmit various physical quantities, environmental parameters, or status information. It converts real-time monitored data into digital signals through components such as sensors and converters, and after processing and storage, it uploads the data to a host computer or cloud platform through a communication interface, providing accurate and reliable basic data support for data analysis, monitoring, and control.

[0003] In the field of data acquisition for industrial electromechanical equipment, existing sensor brackets are mostly fixed designs, lacking flexibility and making it difficult to adapt to the size and shape of different equipment. This results in inaccurate sensor positioning, complex adjustment processes, insufficient stability, and inconvenient maintenance, seriously affecting the efficiency and accuracy of data acquisition. Utility Model Content

[0004] One objective of this invention is to provide a data acquisition device for industrial electromechanical equipment. This invention addresses the problems mentioned in the background regarding the current state of data acquisition in the field of industrial electromechanical equipment. In the prior art, sensor brackets are mostly fixed designs, lacking flexibility and unable to adapt to the size and shape of different equipment. This results in inaccurate sensor positioning, complex adjustment processes, insufficient stability, and inconvenient maintenance, which seriously affects the efficiency and accuracy of data acquisition.

[0005] An industrial electromechanical equipment data acquisition device according to an embodiment of the present utility model includes:

[0006] A data acquisition device includes a data collector, the top of which has a groove.

[0007] The moving mechanism, installed inside the upper part of the data acquisition unit in the data acquisition device, is used to change the position of the sensor;

[0008] An adjustment mechanism, installed at the output end of the electric push rod in the moving mechanism, is used to adjust the position of the sensor data acquisition. The adjustment mechanism includes a bracket, a positioning column fixedly mounted on the top of the bracket, the positioning column being movably positioned inside a sphere via a cross-shaped sliding groove, a slider movably mounted on the top of the sphere via the cross-shaped sliding groove, a connecting column fixedly mounted on the top of the slider, a mounting plate fixedly mounted on the top of the connecting column, and a sensor fixedly mounted on the top of the mounting plate. A first rotating frame and a second rotating frame are respectively cross-rotated on the inner side of the bracket. The first rotating frame is fixedly mounted on the output end of a second motor, and the second rotating frame is fixedly mounted on the output end of a third motor.

[0009] Preferably, the front end of the data collector is provided with a display terminal and a control terminal, and the rear end of the data collector is provided with a wiring terminal.

[0010] Preferably, anti-slip pads are fixedly installed at the four corners of the bottom of the data collector.

[0011] Preferably, the moving mechanism includes a guide rail, a screw is rotatably disposed inside the guide rail, the screw is fixedly disposed at the output end of the first motor, a movable seat is threaded on the outer side of the screw, and an electric push rod for adjusting the sensor data acquisition height is fixedly disposed on the top of the movable seat.

[0012] Preferably, the first motor is fixedly mounted on the end of the guide rail.

[0013] Preferably, the slider is movably positioned at the top of the data acquisition unit via a slide groove.

[0014] Preferably, the connecting columns are respectively located inside the first rotating frame and the second rotating frame and are movably arranged.

[0015] Preferably, both the second motor and the third motor are fixedly mounted on the outside of the bracket.

[0016] The beneficial effects of this utility model are:

[0017] This invention effectively solves the problem of complex sensor bracket fixing and adjustment in the prior art through its adjustable mechanism. In use, the adjustable mechanism allows for multi-degree-of-freedom adjustment. The positioning column at the top of the bracket is connected to the ball through a cross-shaped sliding groove. The movable setting at the top of the ball allows the sensor to rotate 360 ​​degrees under the action of the second and third motors driving the first and second rotating frames respectively, thereby realizing the adjustment of the sensor in the horizontal and vertical directions. Therefore, the sensor on the mounting plate can change its position as the slider moves, ensuring that it is always aligned with the target data acquisition point. This multi-level adjustment mechanism not only simplifies the sensor positioning process but also greatly improves the accuracy and stability of data acquisition.

[0018] This invention effectively solves the problem of fixed sensor positions and difficulty in adapting to different equipment requirements in the prior art through the designed moving mechanism. When the sensor position needs to be adjusted, the first motor starts and drives the screw to rotate, thereby moving the moving seat along the guide rail to achieve precise positioning of the sensor in the horizontal direction. At the same time, the electric push rod extends and retracts as needed to adjust the height of the sensor and ensure that it can be accurately aligned with the data acquisition point. Therefore, it effectively solves the problems of inaccurate sensor positioning and complicated adjustment. Attached Figure Description

[0019] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation thereof. In the drawings:

[0020] Figure 1 This is a three-dimensional structural diagram of one side of an industrial electromechanical equipment data acquisition device proposed in this utility model;

[0021] Figure 2 This is a three-dimensional structural diagram of the other side of the data acquisition device for industrial electromechanical equipment proposed in this utility model;

[0022] Figure 3 This is a schematic diagram of the spherical structure of a data acquisition device for industrial electromechanical equipment proposed in this utility model;

[0023] Figure 4 This is a schematic diagram of the movable base structure of an industrial electromechanical equipment data acquisition device proposed in this utility model;

[0024] In the diagram: 1. Data acquisition equipment; 101. Data acquisition unit; 102. Display terminal; 103. Control terminal; 104. Wiring terminal; 105. Anti-slip pad; 106. Slide groove; 2. Moving mechanism; 201. Guide rail; 202. Screw; 203. First motor; 204. Moving seat; 205. Electric push rod; 3. Adjusting mechanism; 301. Bracket; 302. Positioning column; 303. Ball; 304. Cross slide groove; 305. Slider; 306. Connecting column; 307. Mounting plate; 308. Sensor; 309. First rotating frame; 310. Second rotating frame; 311. Second motor; 312. Third motor. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0026] refer to Figure 1-4 An industrial electromechanical equipment data acquisition device, comprising:

[0027] The data acquisition device 1 includes a data collector 101, and a groove 106 is provided on the top of the data collector 101.

[0028] The moving mechanism 2 is installed inside the upper part of the data acquisition unit 101 in the data acquisition device 1. It is used to change the position of the sensor 308. The moving mechanism 2 includes a guide rail 201. A screw 202 is rotatably installed inside the guide rail 201. The screw 202 is fixedly installed at the output end of the first motor 203. A moving seat 204 is threaded on the outside of the screw 202. An electric push rod 205 is fixedly installed on the top of the moving seat 204 for adjusting the data acquisition height of the sensor 308 by the adjusting mechanism 3. When the first motor is started, it drives the screw to rotate, thereby driving the moving seat to move along the guide rail, realizing the precise positioning of the sensor in the horizontal direction. At the same time, the electric push rod can extend and retract as needed to adjust the height of the sensor, ensuring that it can be accurately aligned with the data acquisition point. Therefore, it effectively solves the problems of inaccurate sensor positioning and complicated adjustment.

[0029] Adjustment mechanism 3, installed at the output end of electric push rod 205 in moving mechanism 2, is used to adjust the position of sensor 308 for data acquisition. Adjustment mechanism 3 includes a bracket 301, with a positioning post 302 fixedly mounted on the top of bracket 301. The positioning post 302 is movably positioned inside sphere 303 via a cross-shaped sliding groove 304. A slider 305 is movably positioned on the top of sphere 303 via the cross-shaped sliding groove 304. A connecting post 306 is fixedly mounted on the top of slider 305. A mounting plate 307 is fixedly mounted on the top of connecting post 306. A sensor 308 is fixedly mounted on the top of mounting plate 307. A first sensor 308 is rotatably mounted on the inner side of bracket 301. The first rotating frame 309 is fixedly mounted on the output end of the second motor 311, and the second rotating frame 310 is fixedly mounted on the output end of the third motor 312. The rotating frame 309 can be adjusted in multiple degrees of freedom through the set adjustment mechanism. The positioning column at the top of the bracket is connected to the ball through a cross-shaped sliding groove. The movable setting at the top of the ball allows the sensor to rotate 360 ​​degrees under the action of the first rotating frame and the second rotating frame driven by the second motor and the third motor respectively, thereby realizing the adjustment of the sensor in the horizontal and vertical directions. Therefore, the sensor on the mounting plate can change its position as the slider moves, ensuring that it is always aligned with the target data acquisition point.

[0030] Example 1: The front end of the data acquisition device 101 is provided with a display terminal 102 and a control terminal 103, and the rear end of the data acquisition device 101 is provided with a wiring terminal 104. Anti-slip pads 105 are fixedly installed at the four corners of the bottom of the data acquisition device 101. The multiple anti-slip pads can ensure that the data acquisition device has good stability during operation.

[0031] Example 2: The first motor 203 is fixedly mounted on the end of the guide rail 201. The slider 305 is movably mounted on the top of the data acquisition unit 101 via the slide groove 106. Driven by the first motor, the sensor can move laterally on the top of the data acquisition device, thereby improving data acquisition efficiency. The connecting column 306 is movably mounted inside the first rotating frame 309 and the second rotating frame 310 respectively. The second motor 311 and the third motor 312 are both fixedly mounted on the outside of the bracket 301. The angle of the sensor is changed by driving the first rotating frame and the second rotating frame respectively through the second motor and the third motor.

[0032] Working Principle: Through the coordinated operation of data acquisition device 1, moving mechanism 2, and adjusting mechanism 3, precise sensor positioning and efficient data acquisition are achieved. A slide groove 106 is provided on the top of data acquisition device 101 to provide a track for the movement of sensor 308. Moving mechanism 2 includes a guide rail 201, screw 202, moving seat 204, and electric push rod 205, installed inside the upper part of data acquisition device 101. First motor 203 drives screw 202 to rotate, causing moving seat 204 to move along guide rail 201, achieving precise horizontal positioning of the sensor. Simultaneously, electric push rod 205 extends and retracts as needed to adjust the sensor height, ensuring accurate alignment with the data acquisition point. Adjusting mechanism 3 further refines the sensor positioning adjustment. A positioning column 302 is fixed on the top of bracket 301 and movably connected to the inside of ball 303 via a cross-shaped slide groove 304. A slider is movably installed on the top of ball 303. 305 has a top fixed connecting column 306 and mounting plate 307, which ultimately fixes the sensor 308. The bracket 301 has a first rotating frame 309 and a second rotating frame 310 arranged crosswise on the inner side, which are respectively fixed to the output ends of the second motor 311 and the third motor 312. Driven by the second motor and the third motor, the first rotating frame and the second rotating frame change the sensor angle to achieve 360-degree rotation and precise adjustment in multiple dimensions. In addition, the data acquisition unit 101 has a display end 102 and a control end 103 at the front end and a wiring end 104 at the rear end. Anti-slip pads 105 are fixed at the four corners of the bottom to ensure stable operation of the device. The first motor 203 is fixed to the end of the guide rail 201. The slider 305 is movably set through the slide groove 106 to further optimize the lateral movement efficiency of the sensor. The overall design effectively solves the problems of inaccurate sensor positioning and complex adjustment, and improves the efficiency and accuracy of data acquisition.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An industrial electromechanical equipment data acquisition device, characterized in that, Include: Data acquisition device (1), including data collector (101), the top of the data collector (101) is provided with a chute (106); Moving mechanism (2) is installed in the inside upper end of data collector (101) of data acquisition device (1), which is used to realize the change of sensor (308) position; Adjusting mechanism (3) is installed at the output end of electric push rod (205) in moving mechanism (2), which is used to realize the adjustment of sensor (308) data acquisition position, wherein the adjusting mechanism (3) includes a support (301), the top of the support (301) is fixedly provided with a positioning column (302), the positioning column (302) is movably arranged in the inside of a spherical body (303) through a cross type chute (304), the spherical body (303) is movably arranged with a sliding block (305) at the top through a cross type chute (304), the top of the sliding block (305) is fixedly provided with a connecting column (306), the top of the connecting column (306) is fixedly provided with a mounting plate (307), the top of the mounting plate (307) is fixedly provided with a sensor (308), the inside of the support (301) is respectively cross rotatably provided with a first rotating frame (309) and a second rotating frame (310), the first rotating frame (309) is fixedly arranged at the output end of a second motor (311), and the second rotating frame (310) is fixedly arranged at the output end of a third motor (312).

2. An industrial electro-mechanical equipment data acquisition device according to claim 1, characterized in that, The front end of the data collector (101) is respectively provided with a display end (102) and a control end (103), and the rear end of the data collector (101) is provided with a wiring end (104).

3. An industrial electro-mechanical equipment data acquisition device according to claim 1, characterized in that, The bottom of the data collector (101) is fixedly provided with anti-skid pads (105) at four corners.

4. An industrial electro-mechanical equipment data acquisition device according to claim 1, characterized in that, The moving mechanism (2) includes a guide rail (201), a screw rod (202) is rotatably arranged in the guide rail (201), the screw rod (202) is fixedly arranged at the output end of a first motor (203), the outer side of the screw rod (202) is threadedly provided with a moving seat (204), and the top of the moving seat (204) is fixedly provided with an electric push rod (205) for adjusting the data acquisition height of the sensor (308) of the adjusting mechanism (3).

5. An industrial, electro-mechanical equipment data acquisition device according to claim 4, characterized in that, The first motor (203) is fixedly arranged at the end of the guide rail (201).

6. An industrial, electro-mechanical equipment data acquisition device according to claim 4, characterized in that, The sliding block (305) is movably arranged at the top of the data collector (101) through the chute (106).

7. An industrial, electro-mechanical equipment data acquisition device according to claim 1, characterized by, The connecting column (306) is movably arranged in the inside of the first rotating frame (309) and the second rotating frame (310) respectively.

8. An industrial, electro-mechanical equipment data acquisition device according to claim 1, characterized by, The second motor (311) and the third motor (312) are fixedly arranged on the outside of the support (301).

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