Fermentation liquid centrifugal separation device

By combining a collection tank and a negative pressure tank at the slag discharge pipe, the problem of slag discharge pipe blockage in the disc centrifuge was solved, enabling a fast, non-stop cleaning process and improving operational convenience and separation efficiency.

CN223800707UActive Publication Date: 2026-01-16INNER MONGOLIA SHARE HARVEST AGRI DEV CO LTD
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Patent Information

Application Number
CN202520185406.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-16
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

The slag discharge pipe of existing disc centrifuges is prone to clogging, which makes manual cleaning time-consuming and labor-intensive and affects the centrifugal separation efficiency.

Method used

By connecting a collection tank to the discharge port of the slag discharge pipe and a negative pressure tank to the upper part of the collection tank, the negative pressure state of the negative pressure tank is used to instantly draw out the gas in the collection tank, clear the blockage of the slag discharge pipe, and achieve automatic unblocking.

Benefits of technology

It is easy to operate, the cleaning process is completed instantly, it does not affect the centrifugal separation efficiency, and avoids the time and downtime losses of manual cleaning.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fermentation liquor centrifugal separation device which comprises a rack, a butterfly centrifuge is installed on the rack and connected with a slag discharging pipe, a discharging opening of the slag discharging pipe is connected with a material collecting tank, the lower end of the material collecting tank is connected with a valve I, and the valve II is connected with a valve II. And the upper part of the material collecting tank is connected with a negative pressure tank capable of generating negative pressure inside through a valve II. After the deslagging pipe is blocked, the deslagging pipe can be dredged only by operating and controlling the valve I and the valve II, operation is convenient and fast, the whole cleaning process is completed instantly, cleaning work can be completed without shutdown, and the centrifugal separation efficiency cannot be affected.
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Description

TECHNICAL FIELD

[0001] The present application relates to centrifugal separation technology, in particular to a fermentation liquid centrifugal separation device. BACKGROUND

[0002] In the production process of Hartz acid aqueous organic fertilizer, after the fermentation liquid is fermented, the fermentation liquid needs to be centrifuged by a centrifugal separation device to separate the mycelium mud and the supernatant, and the supernatant is used for subsequent production of Hartz acid aqueous organic fertilizer.

[0003] At present, a butterfly centrifuge is usually used for centrifugal separation of the fermentation liquid. The power for discharging the mycelium mud from the butterfly centrifuge is usually basically from the pressure of the mixed liquid in the drum of the butterfly centrifuge. However, the pressure of the mixed liquid is small, and after the butterfly centrifuge is used for a long time, the mycelium mud is easy to accumulate in the slag discharge pipe of the butterfly centrifuge, thereby blocking the slag discharge pipe. When the slag discharge pipe is blocked, the machine needs to be stopped, and the slag discharge pipe needs to be manually cleaned, which not only wastes time and effort, but also affects the efficiency of centrifugal separation. CONTENT OF THE UTILITY MODEL

[0004] The present application provides a fermentation liquid centrifugal separation device to solve the problem that the manual cleaning method is time-consuming and laborious and affects the efficiency of centrifugal separation when the slag discharge pipe of the existing butterfly centrifuge is blocked.

[0005] The present application provides a fermentation liquid centrifugal separation device, which comprises a rack, a butterfly centrifuge is installed on the rack, and a slag discharge pipe is connected to the butterfly centrifuge.

[0006] A material collecting tank is connected to the discharge port of the slag discharge pipe, and a valve I is connected to the lower end of the material collecting tank.

[0007] The upper part of the material collecting tank is connected to a negative pressure tank capable of generating negative pressure through a valve II.

[0008] Optionally, the negative pressure tank comprises a tank body, the upper part of the tank body is connected to the valve II, an air extraction port is arranged on the tank body, a valve III is connected to the air extraction port, and an air extractor is connected to the valve III.

[0009] Optionally, the tank body is connected to a pressure gauge.

[0010] Optionally, the outer wall of the tank body and the outer wall of the material collecting tank are both sleeved with a reinforcing structure in the form of a ring.

[0011] Optionally, the reinforcing structure comprises a plurality of ring-shaped rods distributed in an up-down manner, and a plurality of vertical rods in the form of a ring are fixed between adjacent two ring-shaped rods.

[0012] Optionally, a valve IV is arranged on the upper end of the end portion of the slag discharge pipe connected to the butterfly centrifuge.

[0013] Optionally, the valve I, the valve II, the valve III and the valve IV are electric valves.

[0014] The fermentation liquid centrifugal separation device provided by the application is connected with the material collecting tank through the discharge port of the residue discharge pipe, the lower end of the material collecting tank is connected with the valve I, and the upper part of the material collecting tank is connected with the negative pressure tank capable of generating negative pressure through the valve II, so that after the residue discharge pipe is blocked, the valve I is closed and then the valve II is opened. Since the inside of the negative pressure tank is in a negative pressure state, after the valve II is opened, the negative pressure tank can instantly and quickly suck the gas in the material collecting tank, and the material collecting tank can instantly and quickly suck the residue discharge pipe, so that the mycelium mud blocking the residue discharge pipe is sucked into the material collecting tank, and then compared with the existing manual cleaning mode, only the valve I and the valve II need to be operated to dredge the residue discharge pipe, which is not only convenient to operate, but also the entire cleaning process is completed instantly, the cleaning work can be completed without stopping, and the centrifugal separation efficiency is not affected. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0016] Fig. 1 The three-dimensional structure schematic diagram of the fermentation liquid centrifugal separation device provided by the embodiment of the present application is shown in the figure.

[0017] Fig. 2 The three-dimensional structure schematic diagram of the negative pressure tank of the fermentation liquid centrifugal separation device provided by the embodiment of the present application is shown in the figure.

[0018] Fig. 3 The three-dimensional structure schematic diagram of the material collecting tank of the fermentation liquid centrifugal separation device provided by the embodiment of the present application is shown in the figure.

[0019] The figure mark explanation: rack 1, butterfly centrifuge 2, residue discharge pipe 3, valve I 4, valve II 5, material collecting tank 6, feed pipe 7, negative pressure tank 8, tank body 81, valve III 82, air extractor 83, pressure gauge 9, reinforcing structure 10, annular rod 101, vertical rod 102, valve IV 11. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme in the embodiments of the present application will be described clearly and completely below. Obviously, the described embodiments are some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor also belong to the protection scope of the present application.

[0021] As Figs. 1-3 shown:

[0022] The fermentation liquid centrifugal separation device provided by the embodiment of the present application comprises a rack 1, a butterfly centrifuge 2 is installed on the rack 1, and the butterfly centrifuge 2 is connected with a slag discharge pipe 3.

[0023] In the embodiment, the butterfly centrifuge 2 and the mode of the slag discharge pipe 3 and the butterfly centrifuge 2 are all prior art, and will not be described in detail.

[0024] The slag discharge port of the slag discharge pipe 3 is connected with a material collecting tank 6. Specifically, the side end of the material collecting tank 6 is connected with a feeding pipe 7, the feeding pipe 7 is detachably connected with the slag discharge port of the slag discharge pipe 3 through a flange structure. The lower end of the material collecting tank 6 is connected with a valve I 4.

[0025] The upper part of the material collecting tank 6 is connected with a negative pressure tank 8 capable of generating negative pressure through a valve II 5.

[0026] In use, the valve I 4 is opened, the valve II 5 is closed, a certain pressure negative pressure is generated in the negative pressure tank 8, then the butterfly centrifuge 2 performs the centrifugal separation work on the fermentation liquid, the mycelium sludge discharged by the butterfly centrifuge 2 enters the slag discharge pipe 3, and then enters the material collecting tank 6 from the slag discharge pipe 3, and finally is discharged from the valve I 4 and collected through the collecting structure.

[0027] When the slag discharge pipe 3 is blocked, the valve I 4 is closed, and then the valve II 5 is opened. Since the inside of the negative pressure tank 8 is in a negative pressure state, when the valve II 5 is opened, the negative pressure tank 8 rapidly sucks the gas in the material collecting tank 6, and at the same time, the material collecting tank 6 rapidly generates negative pressure, and the material collecting tank 6 rapidly sucks the mycelium sludge blocking the slag discharge pipe 3 into the material collecting tank 6, so as to complete the dredging and cleaning work of the slag discharge pipe 3. After the slag discharge pipe 3 is dredged, the valve II 5 is closed, and the valve I 4 is opened to perform the normal slag discharge work.

[0028] The fermentation liquid centrifugal separation device provided by the embodiment comprises the material collecting tank 6 connected with the slag discharge port of the slag discharge pipe 3, the valve I 4 connected with the lower end of the material collecting tank 6, and the negative pressure tank 8 connected with the upper part of the material collecting tank 6 through the valve II 5, so that when the slag discharge pipe 3 is blocked, the slag discharge pipe 3 can be dredged only by operating and controlling the valve I 4 and the valve II 5. The operation is convenient, the whole cleaning process is completed instantaneously, the cleaning work can be completed without stopping, and the efficiency of the centrifugal separation will not be affected.

[0029] In some embodiments of the present application, the negative pressure tank 8 comprises a tank body 81, the upper part of the tank body 81 is connected with the valve II 5, the upper end of the tank body 81 is connected with a valve III 82, and the valve III 82 is connected with an air suction machine 83.

[0030] In use, after the valve Ⅱ 5 is closed, the valve Ⅲ 82 is opened, and the air extractor 83 is started. The air extractor 83 extracts the gas in the aggregate tank 6, and the gas in the aggregate tank 6 is extracted, so that the negative pressure is generated in the aggregate tank 6. When the negative pressure in the aggregate tank 6 reaches a certain pressure, the valve Ⅲ 82 is closed, and finally the air extractor 83 is closed, so that the aggregate tank 6 is in a negative pressure state.

[0031] In some embodiments of the present application, the tank body 81 is connected with a pressure gauge 9, so as to determine the pressure of the negative pressure in the aggregate tank 6.

[0032] In some embodiments of the present application, the outer wall of the tank body 81 and the outer wall of the aggregate tank 6 are both sleeved with the annular reinforcing structure 10, which is used to improve the compressive strength of the tank body 81 and the aggregate tank 6. Moreover, after the reinforcing structure 10 is arranged on the outer wall, the installation of the reinforcing structure 10 is facilitated.

[0033] In some embodiments of the present application, the reinforcing structure 10 comprises a plurality of annular rods 101 distributed in an up-down manner, and a plurality of vertical rods 102 are fixed between adjacent two annular rods 101.

[0034] Specifically, the annular rods 101 and the vertical rods 102 connected with the tank body 81 are fixedly connected with the outer wall of the tank body 81, and the annular rods 101 and the vertical rods 102 connected with the aggregate tank 6 are fixedly connected with the outer wall of the aggregate tank 6.

[0035] In some embodiments of the present application, the end connected with the butterfly centrifuge 2 of the deslagging pipe 3 is connected with a valve Ⅳ 11.

[0036] In use, the valve Ⅱ 5 is opened at the same time, and the valve Ⅳ 11 is opened. After the valve Ⅳ 11 is opened, the air can be introduced into the deslagging pipe 3 from the valve Ⅳ 11. At the same time when the negative pressure extracts the deslagging pipe 3, the deslagging pipe 3 can introduce air, so that the other end of the deslagging pipe 3 can introduce air when the negative pressure tank 8 extracts one end of the deslagging pipe 3 through the aggregate tank 6, thereby improving the dredging effect of the deslagging pipe 3.

[0037] In some embodiments of the present application, the valve Ⅰ 4, the valve Ⅱ 5, the valve Ⅲ 82 and the valve Ⅳ 11 are all electric valves.

[0038] In some embodiments of the present application, a switch is further included, and the switch is connected with the valve Ⅰ 4, the valve Ⅱ 5, the valve Ⅲ 82, the valve Ⅳ 11 and the air extractor 83 to form a control circuit.

[0039] The switch is a button switch with an indicating lamp. The button switch comprises a button Ⅰ and a button Ⅱ.

[0040] In the embodiment, press button I, button I shows green color, valve I 4 opens while valve II 5 and valve IV 11 close, at this time the slag pipe 3 normally discharges; press button I, button I shows red color, valve I 4 closes while valve II 5 and valve IV 11 open, at this time the slag pipe 3 is sucked by the negative pressure in the negative pressure tank 8.

[0041] Press button II, button II shows green color, valve III 82 and the air extractor 83 open at the same time, the gas in the negative tank 81 is sucked, and the negative pressure is generated in the tank 81. Press button II, button II shows red color, valve III 82 and the air extractor 83 close at the same time, and the air extraction work is stopped.

[0042] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, and are not limited thereto; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that; it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.

Claims

1. A fermentation liquid centrifugal separation device, comprising a rack (1), a butterfly centrifuge (2) is installed on the rack (1), and a residue discharge pipe (3) is connected to the butterfly centrifuge (2), characterized in that: a residue discharge port of the residue discharge pipe (3) is connected to a material collecting tank (6), and a lower end of the material collecting tank (6) is connected to a valve I (4); an upper portion of the material collecting tank (6) is connected to a negative pressure tank (8) capable of generating negative pressure through a valve II (5).

2. The centrifugal separation device for fermentation broth according to claim 1, characterized in that: The negative pressure tank (8) comprises a tank body (81), an upper portion of the tank body (81) is connected to the valve II (5), an air extraction port is arranged on the tank body (81), the air extraction port is connected to a valve III (82), and the valve III (82) is connected to an air extractor (83).

3. The centrifugal separation device for fermentation broth according to claim 2, characterized in that: The tank body (81) is connected to a pressure gauge (9).

4. The centrifugal separation apparatus for fermentation broth according to claim 2, characterized in that: The outer wall of the tank body (81) and the outer wall of the material collecting tank (6) are both sleeved with a reinforcing structure (10) in the form of a ring.

5. The centrifugal separation device for fermentation broth according to claim 4, characterized in that: The reinforcing structure (10) comprises a plurality of ring-shaped rods (101) arranged in an up-down distribution, and a plurality of vertical rods (102) in the form of a ring are fixed between adjacent two ring-shaped rods (101).

6. The centrifugal separation apparatus for fermentation broth according to claim 2, characterized in that: A valve IV (11) is arranged on an upper end of an end portion of the residue discharge pipe (3) connected to the butterfly centrifuge (2).

7. The centrifugal separation device for fermentation broth according to claim 6, characterized in that: The valve I (4), the valve II (5), the valve III (82), and the valve IV (11) are all electric valves.