Semi-automatic PIN cutting and bending equipment
By designing a semi-automatic PIN cutting and bending device, the problems of low efficiency and high cost in inductor processing have been solved, realizing a highly efficient semi-automatic and clean and efficient operation mode for inductor processing.
Patent Information
- Application Number
- CN202520358512.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-03
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-03
AI Technical Summary
The current inductor manufacturing process is complex, resulting in low production efficiency and high costs. In particular, after the housing is formed, the pins need to be cut and bent manually one by one.
Design a semi-automatic PIN bending device, including feeding, straightening, lead cutting and discharging mechanisms, combined with a dust collection mechanism to achieve semi-automatic operation and improve work efficiency and quality.
By combining three processes of a single action into one process through a semi-automated operation mode, the efficiency and consistency of inductor processing are improved, while cleaning efficiency and the cleanliness of the processing tank are also improved.
Smart Images
Figure CN223801414U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to inductance processing technical field, concretely is a kind of semi-automatic cutting and bending PIN equipment. BACKGROUND
[0002] Inductance is the electromagnetic induction element that is wound by insulating wire, and is one of commonly used components in electronic circuit, and PIN is the pin of component, when processing product, it needs to cut pin, bend pin and fold pin.
[0003] The inductance in the above-mentioned in the production and processing process, due to the complex process of product production, and the design problem of product itself, after shell forming, the excess conductive sheet needs to be cut, and then after bending step, the operation process is all manually operated, so as to reduce the processing efficiency, lead to high production cost, for this, we provide a kind of semi-automatic cutting and bending PIN equipment. UTILITY MODEL CONTENT
[0004] Based on the deficiencies of the prior art mentioned in the above background art, the utility model provides a kind of semi-automatic cutting and bending PIN equipment.
[0005] The utility model overcomes the above technical problems by adopting the following technical scheme, specifically:
[0006] A kind of semi-automatic cutting and bending PIN equipment, including: machine table, the top of the machine table is connected with feeding mechanism, the top of the machine table is connected with processing table, the top of the machine table is connected with feeding mechanism, and feeding mechanism is located between processing table and feeding mechanism, the feeding mechanism is connected with feeding mechanism and processing table respectively, the top of the machine table is sequentially connected with straightening mechanism, cutting foot mechanism and whole foot mechanism from right to left, and straightening mechanism, cutting foot mechanism and whole foot mechanism are all connected with processing table, the top of the machine table is connected with discharge mechanism, and discharge mechanism is connected with processing table, the top of the machine table is provided with dust extraction mechanism, and dust extraction mechanism extends to the top of processing table.
[0007] As a further scheme of the utility model: the top of the processing table is provided with three processing grooves, and the three processing grooves are sequentially corresponding with straightening mechanism, cutting foot mechanism and whole foot mechanism respectively.
[0008] As a further scheme of the utility model: straightening mechanism, cutting foot mechanism and whole foot mechanism extend to the inside of three processing grooves respectively.
[0009] As a further scheme of the utility model: the top of the machine table is connected with mounting bracket, four clamping jaws are slidably connected on the mounting bracket.
[0010] As a further scheme of the utility model: the dust collection mechanism includes a collection box, a blowing and suction fan, a soft telescopic pipe, a suction head, a sealing door and a filter plate, the collection box is connected at the top of the machine table, the blowing and suction fan is connected at the front of the collection box, and the input end of the blowing and suction fan extends to the inside of the collection box, the soft telescopic pipe is connected at the top of the collection box, the suction head is connected at one end of the soft telescopic pipe, the sealing door is connected at one side of the collection box, and the filter plate is connected at the inside of the collection box.
[0011] As a further scheme of the utility model: the machine table is internally connected with a placing box.
[0012] As a further scheme of the utility model: the bottom of the machine table is connected with a plurality of universal wheels, and the four corners of the bottom of the machine table are connected with supporting seats.
[0013] After the above structure is adopted, compared with the prior art, the utility model has the following advantages:
[0014] 1. In the utility model, under the action of the feeding mechanism, the feeding mechanism, the processing table, the straightening mechanism, the foot cutting mechanism, the foot straightening mechanism and the discharging mechanism, the device adopts a semi-automatic mode for operation, and the original single action operation, that is, three processes, is changed into semi-automatic device operation, that is, one process, so that the overall operation mode is changed, the product operation efficiency and product consistency are greatly improved, and the product processing efficiency and quality are improved.
[0015] 2. In the utility model, under the action of the dust collection mechanism, the residual pin feet in the second processing groove can be conveniently cleaned by the staff, the residual pin feet are prevented from accumulating in the second processing groove, the cleaning efficiency is improved, and the cleanliness of the second processing groove is improved. BRIEF DESCRIPTION OF DRAWINGS
[0016] Fig. 1 It is a schematic view of the overall structure of the utility model;
[0017] Fig. 2 It is a schematic view of the back structure of the utility model;
[0018] Fig. 3 It is a schematic view of the structure of the top of the machine table;
[0019] Fig. 4 It is a schematic view of the position of the three processing grooves;
[0020] Fig. 5 It is a schematic view of the structure of the dust collection mechanism of the utility model.
[0021] In the figure: 1, machine table; 2, feeding mechanism; 3, feeding mechanism; 4, processing table; 5, straightening mechanism; 6, cutting foot mechanism; 7, whole foot mechanism; 8, discharging mechanism; 9, mounting frame; 10, clamping jaw; 11, dust collection mechanism; 1101, collection box; 1102, blowing and suction fan; 1103, soft extension tube; 1104, suction head; 1105, sealing door; 1106, filter plate; 12, placing box; 13, universal wheel; 14, supporting seat; 15, processing groove. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Embodiment 1
[0024] Please refer to Figs. 1-5 In the embodiments of the utility model, a kind of semi-automatic cutting bend PIN equipment, including: machine table 1, the top of machine table 1 is connected with feeding mechanism 2, the top of machine table 1 is connected with processing table 4, the top of machine table 1 is connected with feeding mechanism 3, and feeding mechanism 3 is located between processing table 4 and feeding mechanism 2, feeding mechanism 3 is connected with feeding mechanism 2 and processing table 4 respectively, the top of machine table 1 is sequentially connected with straightening mechanism 5, cutting foot mechanism 6 and whole foot mechanism 7 from right to left, and straightening mechanism 5, cutting foot mechanism 6 and whole foot mechanism 7 are all connected with processing table 4, the top of machine table 1 is connected with discharging mechanism 8, and discharging mechanism 8 is connected with processing table 4, the top of machine table 1 is provided with dust collection mechanism 11, and dust collection mechanism 11 extends to the top of processing table 4, the top of processing table 4 is provided with three processing grooves 15, and three processing grooves 15 are sequentially corresponding with straightening mechanism 5, cutting foot mechanism 6 and whole foot mechanism 7 respectively, straightening mechanism 5, cutting foot mechanism 6 and whole foot mechanism 7 extend to the inside of three processing grooves 15 respectively, the top of machine table 1 is connected with mounting frame 9, and four clamping jaws 10 are slidably connected on mounting frame 9.
[0025] Specifically, the product is moved to the feeding mechanism 3 by the feeding mechanism 2, and then the product is moved to the first processing groove 15 after being sorted and positioned by the feeding mechanism 3, the pin straightening and correcting are performed on the product by the straightening mechanism 5, the first clamping jaw 10 is lowered to clamp the product after the pin straightening and correcting, then the first clamping jaw 10 is slid on the mounting frame 9 to move the product to the left, then the first clamping jaw 10 is lowered to place the product on the track on the right side of the second processing groove 15, then the second clamping jaw 10 is moved to the right and lowered to clamp the product and place the product in the second processing groove 15, the pin foot operation is performed on the product by the pin foot cutting mechanism 6, the excess part of the pin foot of the product is cut off, then the second clamping jaw 10 clamps the product and places the product in the track on the right side of the third processing groove 15, the product is clamped by the third clamping jaw 10 and placed in the third processing groove 15, the bending pin foot and the whole pin foot operation are performed on the product by the whole pin foot mechanism 7, finally, the third clamping jaw 10 clamps the product and places the product in the track on the left side of the third processing groove 15, and the product is placed on the pin foot cutting mechanism 6 by the fourth clamping jaw 10, so that the processed product is sent out by the pin foot cutting mechanism 6, and the semi-automatic operation of the product is completed.
[0026] Embodiment 2
[0027] Please refer to Figs. 1-5 In the embodiment of the utility model, a kind of semi-automatic cutting bending PIN equipment, dust collection mechanism 11 includes collection box 1101, blow suction fan 1102, soft telescopic tube 1103, suction head 1104, sealing door 1105 and filter plate 1106, collection box 1101 is connected at the top of machine table 1, blow suction fan 1102 is connected at the front of collection box 1101, and the input end of blow suction fan 1102 extends to the inside of collection box 1101, soft telescopic tube 1103 is connected at the top of collection box 1101, suction head 1104 is connected at one end of soft telescopic tube 1103, sealing door 1105 is connected at one side of collection box 1101, filter plate 1106 is connected in the inside of collection box 1101, the inside of machine table 1 is connected with placing box 12, the bottom of machine table 1 is connected with multiple universal wheels 13, and the four corners of the bottom of machine table 1 are all connected with support seat 14.
[0028] Specifically, the start of the blowing and sucking fan 1102 makes the inside of the collection box 1101 negative pressure, hold the suction head 1104 and align the second processing groove 15, at the same time the soft stretch pipe 1103 will be stretched, at this time the suction head 1104 will suck the pin foot remaining in the second processing groove 15 into the inside of the collection box 1101 through the soft stretch pipe 1103, the pin foot will stay on the top of the filter plate 1106, open the sealing door 1105 to process the collected pin foot, complete the cleaning of the inside of the second processing groove 15, through the setting of the placing box 12 can facilitate the storage of the product, through the setting of the plurality of universal wheels 13 can facilitate the movement of the machine table 1, through the setting of the plurality of supporting seats 14 can limit the movement of the plurality of universal wheels 13 and support the machine table 1, thereby improving the stability of the device during work.
[0029] The working principle of the utility model is: in use, firstly assemble the product after baking, place the product on the feeding mechanism 2 in turn, then start the feeding mechanism 2 to move the product to the feeding mechanism 3 in turn, after sorting and positioning the product through the feeding mechanism 3, the product will move to the inside of the first processing groove 15, at this time the straightening mechanism 5 will straighten and correct the product, then the first clamping jaw 10 will drop, and the product after straightening and correction is clamped, then the first clamping jaw 10 will slide on the mounting frame 9, thereby moving the product to the left, finally the first clamping jaw 10 drops and places the product in the track on the right side of the second processing groove 15, then the second clamping jaw 10 moves to the right and drops, clamps the product and places it in the inside of the second processing groove 15, through the pin foot operation of the cutting foot mechanism 6, the excess part of the product pin foot is cut off, then the second clamping jaw 10 will clamp the product after repeating the above operation and place it in the track on the right side of the third processing groove 15, through the third clamping jaw 10, the product is clamped and placed in the inside of the third processing groove 15, through the bending pin foot and whole pin foot operation of the whole foot mechanism 7, finally the third clamping jaw 10 clamps the product and places it in the track on the left side of the third processing groove 15, through the fourth clamping jaw 10, the product can be placed on the cutting foot mechanism 6, that is, the processed product can be sent out through the cutting foot mechanism 6, thereby completing the semi-automatic operation of the product, when the cutting foot mechanism 6 operates on the product pin foot, the residual pin foot will remain in the inside of the second processing groove 15, through the staff starting the blowing and suction fan 1102, the inside of the collecting box 1101 generates negative pressure, at this time the staff holds the suction head 1104 and aims at the second processing groove 15, at the same time the soft telescopic pipe 1103 will stretch, thereby sucking the residual pin foot in the inside of the second processing groove 15, through the soft telescopic pipe 1103, the pin foot is transported to the inside of the collecting box 1101, finally the pin foot will stay on the top of the filter plate 1106, at this time the staff opens the sealing door 1105, thereby processing the collected pin foot, thereby completing the cleaning of the inside of the second processing groove 15.
[0030] It is obvious for those skilled in the art that the utility model is not limited to the details of the above-mentioned exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model.
Claims
1. A semi-automatic pin cutting and bending apparatus, characterized in that, Include: The machine table (1), the top of the machine table (1) is connected with the feeding mechanism (2), the top of the machine table (1) is connected with the processing table (4), the top of the machine table (1) is connected with the feeding mechanism (3), and the feeding mechanism (3) is located between the processing table (4) and the feeding mechanism (2), the feeding mechanism (3) is connected with the feeding mechanism (2) and the processing table (4) respectively, the top of the machine table (1) is connected with the straightening mechanism (5), the cutting mechanism (6) and the whole foot mechanism (7) from right to left in turn, and the straightening mechanism (5), the cutting mechanism (6) and the whole foot mechanism (7) are connected with the processing table (4), the top of the machine table (1) is connected with the discharging mechanism (8), and the discharging mechanism (8) is connected with the processing table (4), the top of the machine table (1) is provided with dust collection mechanism (11), and the dust collection mechanism (11) extends to the top of the processing table (4).
2. A semi-automatic cutting and bending PIN apparatus according to claim 1, characterized in that, The top of the processing table (4) is provided with three processing grooves (15), and the three processing grooves (15) correspond to the straightening mechanism (5), the cutting mechanism (6) and the whole foot mechanism (7) in turn.
3. A semi-automatic cutting and bending PIN apparatus according to claim 2, characterized in that, The straightening mechanism (5), the cutting mechanism (6) and the whole foot mechanism (7) extend into the three processing grooves (15) respectively.
4. A semi-automatic cutting and bending PIN apparatus according to claim 3, characterized in that, The top of the machine table (1) is connected with the mounting bracket (9), and the four clamping jaws (10) are slidably connected on the mounting bracket (9).
5. A semi-automatic cutting and bending PIN apparatus according to claim 4, characterized in that, The dust collection mechanism (11) includes a collection box (1101), a blowing and sucking fan (1102), a soft extension tube (1103), a suction head (1104), a sealing door (1105) and a filter plate (1106), the collection box (1101) is connected on the top of the machine table (1), the blowing and sucking fan (1102) is connected on the front of the collection box (1101), and the input end of the blowing and sucking fan (1102) extends to the inside of the collection box (1101), the soft extension tube (1103) is connected on the top of the collection box (1101), the suction head (1104) is connected on one end of the soft extension tube (1103), the sealing door (1105) is connected on one side of the collection box (1101), and the filter plate (1106) is connected in the collection box (1101).
6. A semi-automatic cutting and bending PIN apparatus according to claim 5, characterized in that, The inside of the machine table (1) is connected with the placing box (12).
7. A semi-automatic cutting and bending PIN apparatus according to claim 6, characterized in that, The bottom of the machine table (1) is connected with a plurality of universal wheels (13), and the four corners of the bottom of the machine table (1) are connected with supporting seats (14).