Special-shaped line machine with clamping function for stone machining
By using clamping components and a laser monitoring system, the problem of cleaning the blade during high-speed rotation is solved, ensuring cutting performance and lifespan, and reducing the defect rate and production costs.
Patent Information
- Application Number
- CN202520398207.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-16
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing stone processing equipment struggles to effectively clean stone debris, dust, and sticky substances when the blades rotate at high speeds, affecting cutting performance and service life. Furthermore, existing cleaning devices are complex and not tightly integrated.
It employs clamping and auxiliary components, utilizing an electromagnetic plate and spring follower to provide a tight gripping force when the blade rotates, combined with friction inner cloth to remove debris and dust, and a laser emitter and receiver to monitor blade chipping and promptly prompt replacement or repair.
It achieves all-around cleaning during the high-speed rotation of the blade, extending blade life, reducing defect rate, improving production efficiency and reducing costs.
Smart Images

Figure CN223802815U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stone processing technical field, concretely is a kind of special-shaped line machine for stone processing with clamping function. BACKGROUND
[0002] In the field of stone processing, special-shaped line machine is an important processing equipment, which is used to process stone into various line decoration materials with complex shape and contour. With the continuous development of stone processing technology and the increasing demand for product precision, higher challenges are put forward to the performance and function of special-shaped line machine.
[0003] In the prior art, the authorization announcement number is CN207415030U, and the name is a stone arc special-shaped line processing device, which belongs to the technical field of stone processing equipment. A stone arc special-shaped line processing device with simple structure, convenient to use, capable of processing various arc special-shaped lines, easy to fix and high working efficiency is provided. The technical scheme adopted is that a universal wheel frame is installed on the top of the rack, a plurality of universal wheels are installed on the universal wheel frame, and a forming grinding wheel is installed on the forming motor. The utility model is widely used for the special-shaped line processing of stone.
[0004] The stone arc special-shaped line processing device in the above device is widely used for the special-shaped line processing of stone. However, when using the above device, the blade is a key component for cutting and forming directly on the surface of stone. When the blade rotates at high speed and continuously cuts, it will inevitably absorb a large amount of stone debris, dust and some viscous substances caused by high temperature due to friction. If these attachments cannot be cleaned in time, the cutting performance and service life of the blade will be seriously affected. However, some existing cleaning devices are often complex in structure, not closely combined with the blade, and cannot effectively clean in all directions during high-speed rotation of the blade. UTILITY MODEL CONTENTS
[0005] The utility model solves the technical problem that the blade will inevitably absorb a large amount of stone debris, dust and some viscous substances caused by high temperature due to friction when rotating at high speed and continuously cutting. If these attachments cannot be cleaned in time, the cutting performance and service life of the blade will be seriously affected. However, some existing cleaning devices are often complex in structure, not closely combined with the blade, and cannot effectively clean in all directions during high-speed rotation of the blade.
[0006] To solve the above technical problems, the utility model provides a special-shaped line machine for stone processing with clamping function, which comprises a processing assembly, a platform assembly is arranged at the upper end of the processing assembly, a cutting assembly is arranged at the upper end of the platform assembly, a clamping assembly is arranged at the inner end of the cutting assembly, and an auxiliary assembly is arranged in the clamping assembly.
[0007] The processing assembly comprises first sliding rails, the output ends of the two first sliding rails are provided with follow-up supports, the outer sides of the follow-up supports are provided with second sliding rails, and the output ends of the second sliding rails are provided with cutting knife holders;
[0008] The platform assembly comprises a hollow platform, and the cutting assembly comprises a cutting knife shell arranged below the cutting knife holder, and the inner end of the cutting knife shell is provided with an electric cutting knife body.
[0009] The clamping assembly comprises a U-shaped clamping block arranged on the outer side of the electric cutting knife body, and the front and rear inner walls of the U-shaped clamping block are symmetrically connected with inner limiting plates, the middle portions of the ends of the two inner limiting plates close to each other are provided with spring followers, the ends of the two spring followers close to each other are fixedly connected with metal inner plates, the end of the metal inner plate away from the spring follower is fixedly connected with a friction inner cloth, the upper and lower ends of the metal inner plate are symmetrically fixedly connected with protruding horizontal plates, the upper and lower ends of the inner limiting plate are provided with strip-shaped recessed grooves, the two protruding horizontal plates and the corresponding strip-shaped recessed grooves are mutually penetrated, and the ends of the two inner limiting plates close to each other are fixedly connected with a pair of electric magnetic plates.
[0010] Preferably, the upper end of the hollow platform is provided with a plurality of evenly distributed drainage square holes, and the upper ends of the four corners of the drainage square holes are provided with protruding triangular blocks.
[0011] Preferably, the electric magnetic plates and the metal inner plates are magnetically connected, and the outer side walls of the metal inner plates and the electric cutting knife body are in contact with each other.
[0012] Preferably, the auxiliary assembly comprises vertical sliding grooves arranged in the inner side walls of the inner limiting plates.
[0013] Preferably, the vertical sliding grooves are located above the metal inner plates, and the inner ends of the vertical sliding grooves on the front side are provided with laser receivers.
[0014] Preferably, the inner ends of the vertical sliding grooves on the rear side are provided with laser emitters, the laser emitters and the laser receivers correspond to each other, and the two vertical sliding grooves are slidably connected with a transverse linkage rod.
[0015] Preferably, the transverse linkage rod is slidably connected with the laser receivers and the laser emitters above, and the laser receivers, the laser emitters and the outer side walls of the electric cutting knife body are matched with each other.
[0016] Compared with the related art, the processing assembly has the following beneficial effects:
[0017] 1. The utility model discloses a electric cutting knife body can utilize the control terminal of external connection to make two electric magnetic sheets break electricity each other after using for a period of time, and the spring follower releases to make two metal inner sheets stick to the outside wall of electric cutting knife body after breaking electricity, provides the close sticking force to the outside of electric cutting knife body with spring follower, makes the friction inner cloth produce friction force when electric cutting knife body rotates, can remove the stone debris, dust and sticky substance on electric cutting knife body in time and thoroughly, guarantees that electric cutting knife body is always in good working condition, prolongs the service life of blade.
[0018] 2. The utility model discloses two laser emitters and laser receivers of horizontal setting in auxiliary assembly can cooperate with the edge position of electric cutting knife body, once the electric cutting knife body produces the corner, and it will make laser beam complete correspondence in the rotation process, and after the control system monitors the abnormal change of this laser signal, will judge that the electric cutting knife body appears the corner wear condition, and immediately sends corresponding prompt information, reminds the operating personnel to replace or maintain electric cutting knife body in time, reduces the defective rate caused by electric cutting knife body problem, improves production efficiency and reduces cost.
[0019] 3. The utility model discloses laser emitter and laser receiver use height can be adjusted as a whole through horizontal linkage link, and the two after adjustment can be adapted to a plurality of models of electric cutting knife body, and the use range is more extensive.
[0020] In order to make the above and other purposes, features and advantages of the utility model more obvious and easy to understand, the following preferred embodiments are described in detail below, and the accompanying drawings are described as follows. DRAWINGS
[0021] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or prior art, the following will briefly introduce the drawings needed to be used in the embodiment or prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained without creative labor on the basis of these drawings.
[0022] Figure 1 It is the shaft side schematic view of the processing assembly of the utility model,
[0023] Figure 2 It is the processing assembly of the utility model, Figure 1 It is the local cut-off enlarged schematic view of platform assembly,
[0024] Figure 3 It is the cutting assembly of the utility model, Figure 1 It is the cutting assembly of the utility model,
[0025] Figure 4 It is the cutting assembly of the utility model,Figure 3 Schematic diagram of the exploded structure of the U-shaped clamping block;
[0026] Figure 5 For the present utility model Figure 4 Enlarged schematic diagram of the inner limiting plate.
[0027] Numbering on the map:
[0028] 1. Processing Components; 100. First Slide Rail; 101. Follower Bracket; 102. Second Slide Rail; 103. Cutting Blade Holder; 2. Platform Components; 200. Hollowed-out Tabletop; 201. Drainage Square Hole; 202. Protruding Triangular Block; 3. Cutting Components; 300. Electro-electric Cutting Blade Body; 301. Cutting Blade Shell; 4. Clamping Components; 401. U-shaped Clamping Block; 402. Inner Limiting Plate; 403. Spring Follower; 404. Electro-magnetic Plate; 405. Metal Inner Plate; 406. Friction Inner Cloth; 407. Strip-shaped Groove; 408. Protruding Horizontal Plate; 5. Auxiliary Components; 501. Vertical Slide Groove; 502. Laser Emitter; 503. Horizontal Linkage Rod; 504. Laser Receiver. Detailed Implementation
[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0030] Please see Figures 1-5 A stone processing irregular line machine with clamping function includes a processing component 1, a platform component 2 is provided at the upper end of the processing component 1, a cutting component 3 is provided at the upper end of the platform component 2, a clamping component 4 is provided at the inner end of the cutting component 3, and an auxiliary component 5 is built into the clamping component 4.
[0031] The processing component 1 includes a first slide rail 100, and a follower bracket 101 is provided at the output end of the two first slide rails 100. A second slide rail 102 is installed on the outside of the follower bracket 101, and a cutting blade holder 103 is provided at the output end of the second slide rail 102.
[0032] Platform component 2 includes a hollowed-out tabletop 200, and cutting component 3 includes a cutting blade housing 301 disposed below the cutting blade holder 103, with an electric cutting blade body 300 installed at the inner end of the cutting blade housing 301.
[0033] The clamping assembly 4 comprises a U-shaped clamping block 401 arranged outside the electric cutting knife body 300, and the front and rear inner walls of the U-shaped clamping block 401 are symmetrically connected with inner limiting plates 402, the middle parts of the ends of the two inner limiting plates 402 close to each other are provided with spring followers 403, the ends of the two spring followers 403 close to each other are fixedly connected with metal inner plates 405, the ends of the metal inner plates 405 away from the spring followers 403 are fixedly connected with friction inner cloths 406, the upper and lower ends of the metal inner plates 405 are symmetrically fixedly connected with protruding horizontal plates 408, the upper and lower ends of the inner limiting plates 402 are provided with strip-shaped recesses 407, the two protruding horizontal plates 408 and the corresponding strip-shaped recesses 407 are mutually penetrated, and the ends of the two inner limiting plates 402 close to each other are fixedly connected with a pair of electric magnetic plates 404.
[0034] The upper end of the hollow table 200 is provided with a plurality of evenly distributed drainage square holes 201, the upper ends of the four corners of the drainage square holes 201 are provided with protruding triangular blocks 202, the electric magnetic plates 404 and the metal inner plates 405 are magnetically connected, the metal inner plates 405 and the outer side wall of the electric cutting knife body 300 are in contact with each other, the auxiliary assembly 5 comprises vertical sliding grooves 501 arranged in the inner side wall of the inner limiting plate 402, the vertical sliding grooves 501 are located above the metal inner plates 405, the inner end of the vertical sliding groove 501 located on the front side is provided with a laser receiver 504, and the inner end of the vertical sliding groove 501 located on the rear side is provided with a laser emitter 502, and the laser emitter 502 and the laser receiver 504 correspond to each other.
[0035] Please refer to Figures 3-5 The two horizontally arranged laser emitters 502 and laser receivers 504 in the auxiliary assembly 5 can cooperate with the edge position of the electric cutting knife body 300, when the electric cutting knife body 300 is in a normal working state, the laser beam emitted by the laser emitter 502 cannot be completely received by the laser receiver 504, as the cutting operation continues, the electric cutting knife body 300 may be angularly worn or worn, once the electric cutting knife body 300 is angularly worn, the laser beam will be completely corresponded in the rotating process, after the control system monitors the abnormal change of the laser signal, it is judged that the electric cutting knife body 300 is angularly worn or worn, and corresponding prompt information is immediately sent, reminding the operator to replace or repair the electric cutting knife body 300 in time, reducing the rate of defective products caused by problems of the electric cutting knife body 300, improving production efficiency and reducing cost.
[0036] The two vertical sliding grooves 501 are slidably connected with a horizontal linkage rod 503, the horizontal linkage rod 503 is slidably connected with the laser receiver 504 and the laser emitter 502, and the laser receiver 504 and the laser emitter 502 cooperate with the outer side wall of the electric cutting knife body 300.
[0037] Please refer to Figures 3-5 , the laser emitter 502 and the laser receiver 504 can be adjusted in height by the transverse linkage rod 503, and after adjustment, the two can be adapted to various models of the electric cutting knife body 300, and the use range is more extensive.
[0038] The specific implementation process of the utility model is as follows: first, when the utility model is used, the appropriate stone is selected first, and is fixed on the hollowed-out table top 200, according to the shape of the special-shaped line to be cut, the position of the first slide rail 100 and the second slide rail 102 strip cutting assembly 3 is contacted with the stone by the electric cutting knife body 300 and is cut into the corresponding shape, after the electric cutting knife body 300 is used for a period of time, the two electric magnetic plates 404 can be disconnected by using the external control terminal, after the power is disconnected, the spring follower 403 loosens and makes the two metal inner plates 405 adhere to the outer side wall of the electric cutting knife body 300, the spring follower 403 provides the outer side of the electric cutting knife body 300 with a close adhesion force, when the electric cutting knife body 300 rotates, the friction inner cloth 406 generates friction force, and the stone debris, dust and viscous substances on the electric cutting knife body 300 can be removed in time and thoroughly, the electric cutting knife body 300 is ensured to be in good working condition all the time, the service life of the blade is prolonged, and when the clamping assembly 4 works, the clamping assembly 4 not only has the cleaning function, but also can be provided with an auxiliary assembly 5 in the clamping assembly 4, the two laser emitters 502 and the laser receivers 504 horizontally arranged in the auxiliary assembly 5 can cooperate with the edge position of the electric cutting knife body 300, when the electric cutting knife body 300 is in the normal working state, the laser beam emitted by the laser emitter 502 cannot be completely received by the laser receiver 504, with the continuous cutting operation, the electric cutting knife body 300 may have the situation of corner missing or wear, once the electric cutting knife body 300 has the corner missing, the laser beam can be completely corresponded in the rotating process, after the control system monitors the abnormal change of the laser signal, it is judged that the electric cutting knife body 300 has the corner missing and wear condition, and immediately corresponding prompt information is sent, reminding the operator to replace or repair the electric cutting knife body 300 in time, reducing the defective rate caused by the problem of the electric cutting knife body 300, improving the production efficiency and reducing the cost, and the use height of the laser emitter 502 and the laser receiver 504 can be adjusted by the transverse linkage rod 503, and after adjustment, the two can be adapted to various models of the electric cutting knife body 300, and the application range is more extensive.
[0039] The above are only embodiments of the present application, and do not limit the patent scope of the present application, and any equivalent structure or equivalent process transformation using the content of the present application specification and drawings, or direct or indirect application in other related technical fields, are also included in the patent protection scope of the present application.
Claims
1. A special-shaped line machine for stone processing with clamping function, comprising a processing assembly (1), characterized in that, The upper end of the processing assembly (1) is provided with a platform assembly (2), the upper end of the platform assembly (2) is provided with a cutting assembly (3), the inner end of the cutting assembly (3) is provided with a clamping assembly (4), and the clamping assembly (4) is internally provided with an auxiliary assembly (5); The processing assembly (1) comprises first sliding rails (100), the output ends of the two first sliding rails (100) are provided with follow-up supports (101), the outer sides of the follow-up supports (101) are mounted with second sliding rails (102), and the output ends of the second sliding rails (102) are provided with cutting knife holders (103); The platform assembly (2) comprises a hollow table top (200), the cutting assembly (3) comprises a cutting knife shell (301) arranged below the cutting knife holder (103), and the inner end of the cutting knife shell (301) is mounted with an electric cutting knife body (300); The clamping assembly (4) comprises a U-shaped clamping block (401) arranged on the outer side of the electric cutting knife body (300), the front and rear inner walls of the U-shaped clamping block (401) are symmetrically connected with inner limiting plates (402), the middle parts of the ends of the two inner limiting plates (402) that are close to each other are provided with spring followers (403), the ends of the two spring followers (403) that are close to each other are fixedly connected with metal inner plates (405), the ends of the metal inner plates (405) away from the spring followers (403) are fixedly connected with friction inner cloths (406), the upper and lower ends of the metal inner plates (405) are symmetrically fixedly connected with protruding horizontal plates (408), the upper and lower ends of the inner limiting plates (402) are provided with strip-shaped recessed grooves (407), the two protruding horizontal plates (408) and the corresponding strip-shaped recessed grooves (407) are mutually penetrated, and the ends of the two inner limiting plates (402) that are close to each other are fixedly connected with a pair of electric magnetic plates (404).
2. A profiled line machine with clamping function for stone processing according to claim 1, characterized in that: The upper end of the hollow table top (200) is provided with a plurality of uniformly distributed drainage square holes (201), and the upper ends of the four corners of the drainage square holes (201) are provided with protruding triangular blocks (202).
3. A profiled line machine with clamping function for stone processing according to claim 1, characterized in that: The electric magnetic plates (404) and the metal inner plates (405) are magnetically connected, and the outer side walls of the metal inner plates (405) and the electric cutting knife body (300) are in contact with each other.
4. A profiled line machine with clamping function for stone processing according to claim 1, characterized in that: The auxiliary assembly (5) comprises vertical sliding grooves (501) formed in the inner side walls of the inner limiting plates (402).
5. A profiled line machine with clamping function for stone processing according to claim 4, characterized in that: The inner end of the vertical sliding groove (501) located at the front side is provided with a laser receiver (504).
6. A profiled line machine with clamping function for stone processing according to claim 5, characterized in that: The inner end of the vertical sliding groove (501) located at the rear side is provided with a laser emitter (502), the laser emitter (502) and the laser receiver (504) correspond to each other, and the two vertical sliding grooves (501) are slidably connected with a transverse linkage rod (503).
7. A profiled line machine with clamping function for stone processing according to claim 6, characterized in that: The transverse linkage rod (503) is slidably connected above the laser receiver (504) and the laser transmitter (502), which are matched with the outer side wall of the electric cutting knife body (300).
Citation Information
Patent Citations
Stone material circular arc dysmorphism lines processingequipment
CN207415030U