Raw material screening device for aluminum ingot production

By using an electric push rod driven by a motor and a scraper, the problem of raw material accumulation caused by the shaking of the screening plate is solved, realizing uniform screening and efficient collection of raw materials for aluminum ingot production, and improving the automation and screening effect of the device.

CN223811254UActive Publication Date: 2026-01-20CHONGQING JICHEN METAL MATERIALS CO LTD
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Patent Information

Application Number
CN202520064160.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2026-01-20
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

In existing aluminum ingot production equipment, the reciprocating vibration of the screening plate causes some raw materials and impurities to fall directly into the collection box, reducing the screening effect of the raw materials.

Method used

The electric push rod driven by the motor drives the screen plate to swing back and forth in the horizontal direction. The cooperation of the scraper and the counterweight ensures that the raw materials are evenly distributed and effectively collected. Combined with the water spray component, the screen plate is cleaned to prevent raw materials from accumulating and impurities from entering the collection box.

Benefits of technology

It improves the automation efficiency and screening effect of raw material screening, prevents raw material accumulation, ensures the purity of raw materials in the collection box, and enhances the overall performance of the screening device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material screening device for aluminum ingot production, which relates to the technical field of aluminum ingot production and comprises a box body, and a box door is rotatably mounted in the box body; a liquid storage box and a collecting box are fixedly installed on the two sides of the bottom end in the box body correspondingly, a partition plate is fixedly connected between the liquid storage box and the collecting box, a material receiving box is arranged above the liquid storage box, a material screening plate is arranged above the material receiving box, motors are fixedly installed on the two sides of the inner wall of the box body correspondingly, and electric push rods are fixedly connected to output shafts of the motors correspondingly. The telescopic ends of the two electric push rods are fixedly connected with the two sides of the screening plate correspondingly. By arranging the motor, the electric push rod and the material screening plate, the material screening plate shakes in a reciprocating mode in the horizontal direction, raw materials on the material screening plate are effectively laid on the material screening plate, and meanwhile the situation that the raw materials are accumulated towards one side in the material screening process can be prevented; part of impurities are prevented from falling into the collecting box to reduce the screening effect.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum ingot production technology, and in particular to a raw material screening device for aluminum ingot production. Background Technology

[0002] Aluminum is the world's second most produced and consumed non-ferrous metal after steel. Aluminum has a density of only 2.7103 g / cm³, about one-third the density of steel, copper, or brass. Due to its light weight, aluminum is frequently used in the manufacture of automobiles, trains, subways, ships, airplanes, rockets, spacecraft, and other land, sea, and air transportation vehicles to reduce weight and increase payload.

[0003] A raw material screening device for aluminum ingot production disclosed in Chinese patent CN219519536U includes: a box body, the box body having a screening chamber, a collection chamber and a driving chamber; a screening device disposed in the screening chamber for screening raw materials for aluminum ingot production; a spraying device disposed in the screening chamber and located above the screening device; and a collection device disposed in the collection chamber and slidably connected to the inner wall of the bottom of the collection chamber.

[0004] In use, the existing device drives the cam to rotate via a rotating shaft. The rotation of the cam causes the screening plate to oscillate back and forth through the elasticity of the return spring. Impurities that have passed through the screen enter the receiving box. However, the up-and-down oscillation of the screening plate in this device can easily cause some raw materials and impurities to fall directly into the collection box, resulting in impure raw materials in the collection box and reducing the screening effect of the raw materials.

[0005] To address the aforementioned problems, this utility model proposes a raw material screening device for aluminum ingot production. Utility Model Content

[0006] To address the problems existing in the background technology, this utility model proposes a raw material screening device for aluminum ingot production.

[0007] To achieve the above objectives, this utility model provides the following technical solution: a raw material screening device for aluminum ingot production, comprising a box body, with a door rotatably installed inside the box body; a liquid storage tank and a collection tank are fixedly installed on both sides of the bottom of the box body, with a partition fixedly connected between the liquid storage tank and the collection tank; a receiving box is provided above the liquid storage tank, and a screening plate is provided above the receiving box; motors are fixedly installed on both sides of the inner wall of the box body, and electric push rods are fixedly connected to the output shafts of the motors; the telescopic ends of the two electric push rods are fixedly connected to both sides of the screening plate; a scraper is provided for limiting and sliding on the upper end surface of the screening plate.

[0008] Preferably, the receiving box is fixedly installed between the partition and the inner wall of the box body, and a drainage hole is provided at the bottom of the receiving box.

[0009] Preferably, the upper end face of the screening plate is fixedly provided with a baffle on both sides, the baffle is provided with a sliding groove, the sliding groove is fixedly provided with a spring, the other end of the spring is fixedly provided with a counterweight, the counterweight is slidably arranged in the sliding groove, the counterweight is fixedly provided with a connecting rod, the top end of the two connecting rods is fixedly provided with a fixed plate, and the scraper is fixedly arranged on the bottom side of the fixed plate.

[0010] Preferably, a plurality of rolling balls are arranged on the side wall of the counterweight in a rolling manner, and the rolling balls are in rolling cooperation with the inner wall of the sliding groove.

[0011] Preferably, an inclined plate is fixedly arranged on one side of the upper end face of the screening plate close to the electric push rod.

[0012] Preferably, a sewage pipe is fixedly arranged at the bottom end of the side wall of the box body and communicates with the inside of the liquid storage tank. A water tank is fixedly arranged on the side wall of the box body, a water spraying assembly is fixedly arranged at the top end of the inside of the box body and corresponds to the screening plate, a water pump is fixedly arranged on the water tank and communicates with the water spraying assembly.

[0013] Preferably, a feeding hopper is fixedly arranged on the top end of the box body and corresponds to the position of the screening plate.

[0014] Advantages

[0015] Compared with the prior art, the present application has the following advantages:

[0016] 1. The raw material screening device for aluminum ingot production, by setting the motor, the electric push rod and the screening plate, the screening plate reciprocates in the horizontal direction, effectively flattening the raw materials on the screening plate, preventing the raw materials from accumulating on one side during screening, and avoiding the falling of some impurities into the collection box, thereby reducing the screening effect.

[0017] 2. The raw material screening device for aluminum ingot production, by setting the scraper, the scraper is connected with the counterweight, when the screening plate rotates and the raw materials fall into the collection box, the counterweight pushes the raw materials on the screening plate into the collection box under the action of gravity, thereby improving the automation efficiency of the device. BRIEF DESCRIPTION OF DRAWINGS

[0018] The present application will be further described below in conjunction with the drawings and examples:

[0019] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the present application;

[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the present application; Figure 2 It is an enlarged schematic diagram of position A in the present application;

[0022] Figure 4 It is a partial structure schematic view of the utility model;

[0023] Figure 5 It is a partial sectional view structure schematic view of the utility model.

[0024] Reference signs: 1, box; 2, box door; 3, blowdown pipe; 4, support plate; 5, water tank; 6, water pump; 7, feed hopper; 8, water spraying assembly; 9, receiving tank; 10, liquid storage tank; 11, partition; 12, collecting tank; 13, screening plate; 14, spring; 15, chute; 16, baffle; 17, scraper; 18, fixed plate; 19, connecting rod; 20, counterweight; 21, motor; 22, electric push rod; 23, rolling ball. DETAILED DESCRIPTION

[0025] This part will describe the specific embodiments of the utility model in detail, and the preferred embodiments of the utility model are shown in the drawings, and the drawings are used to supplement the description of the text part to make people understand each technical feature and the overall technical scheme of the utility model intuitively and visually, but it cannot be understood as the limitation of the protection scope of the utility model.

[0026] Please refer to Figures 1-5 The utility model provides a kind of technical scheme: a raw material screening device for aluminum ingot production, including box 1, box 1 is rotatably installed with box door 2 in its inside. The inside bottom end of box 1 is fixedly installed with liquid storage tank 10 and collecting tank 12 respectively, and partition 11 is fixedly connected between liquid storage tank 10 and collecting tank 12. The bottom end of the side wall of box 1 is fixedly connected with blowdown pipe 3, and the inside of blowdown pipe 3 is communicated with liquid storage tank 10.

[0027] The upper portion of liquid storage tank 10 is provided with receiving tank 9, which is fixedly installed between partition 11 and the inner wall of box 1, and the bottom end of receiving tank 9 is provided with a drain hole.

[0028] The upper portion of receiving tank 9 is provided with screening plate 13, and the inner wall of box 1 is fixedly installed with motor 21 on both sides, and the output shaft of motor 21 is fixedly connected with electric push rod 22, and the telescopic ends of the two electric push rods 22 are oppositely arranged. The telescopic ends of the two electric push rods 22 are fixedly connected with the two sides of screening plate 13 respectively.

[0029] The upper end face of screening plate 13 is fixedly installed with inclined plate on the side close to electric push rod 22. By setting inclined plate, the raw materials will not slide out from both sides of inclined plate during screening, and at the same time, the inclined surface is beneficial to the raw materials on screening plate 13 falling into collecting tank 12 when scraper 17 pushes the raw materials on screening plate 13 into collecting tank 12.

[0030] The side wall of the box body 1 is fixedly provided with a support plate 4, and the support plate 4 is fixedly provided with a water tank 5. The inner top end of the box body 1 is fixedly provided with a water spraying assembly 8, which is a commonly used spraying pipe. The water spraying assembly 8 corresponds to the screening plate 13. The water tank 5 is fixedly provided with a water pump 6, and the output end of the water pump 6 is communicated with the water spraying assembly 8.

[0031] The top end of the box body 1 is fixedly provided with an inlet hopper 7 corresponding to the position of the screening plate 13.

[0032] The upper end surface of the screening plate 13 is slidingly provided with a scraper 17. Specifically, the upper end surface of the screening plate 13 is fixedly provided with a baffle 16 on both sides, and the baffle 16 is provided with a sliding groove 15. The sliding groove 15 is fixedly provided with a spring 14 inside, and the other end of the spring 14 is fixedly provided with a counterweight 20. The counterweight 20 is slidingly arranged in the sliding groove 15, and a plurality of rolling balls 23 are rollingly arranged on the side wall of the counterweight 20. The rolling balls 23 are rollingly matched with the inner wall of the sliding groove 15. Because the counterweight 20 is provided with the rolling balls 23, the friction between the counterweight 20 and the sliding groove 15 is much smaller than the gravity of the counterweight 20. The counterweight 20 is fixedly provided with a connecting rod 19, and the top end of the two connecting rods 19 is fixedly provided with a fixed plate 18. The scraper 17 is fixedly arranged on the bottom side of the fixed plate 18.

[0033] Working principle:

[0034] The raw materials to be screened are poured from the inlet hopper 7 onto the screening plate 13. At this time, the electric push rod 22 on both sides of the screening plate 13 is started, the output end of the electric push rod 22 is alternately stretched and retracted, thereby driving the screening plate 13 to reciprocate in the horizontal direction. At the same time, the water pump 6 is started, the water pump 6 supplies water to the water spraying assembly 8, the water spraying assembly 8 sprays water on the screening plate 13, and the raw materials on the screening plate 13 are cleaned, which can also prevent dust from being generated. The horizontal shaking of the screening plate 13 in the front-rear direction can effectively spread the raw materials on the screening plate 13 on the screening plate 13, and can also avoid the accumulation of raw materials to one side during screening. During the horizontal shaking of the screening plate 13, the raw materials on the screening plate 13 can repeatedly slide relative to the upper surface of the screening plate 13. Not only can the raw materials on the screening plate 13 be repeatedly turned over, but also the water can be uniformly sprayed on each surface of the raw materials, and each surface of the raw materials can be rubbed with the upper surface of the screening plate 13, thereby improving the cleaning effect of the raw materials.

[0035] Through the screening plate 13, the impurities passing through the screening plate 13 fall into the receiving tank 9, and the water flows from the drainage holes in the bottom wall of the receiving tank 9 into the liquid storage tank 10. The sewage in the liquid storage tank 10 can be discharged through the sewage discharge pipe 3.

[0036] The raw material that cannot pass through the sieve plate 13 remains on the sieve plate 13, at this time, the motor 21 is started, the output end of the motor 21 drives the electric push rod 22 to rotate, and then drives the sieve plate 13 to rotate to 90 degrees in the direction of the collecting box 12, wherein the sieve plate 13 is in the process of rotating, the gravity of the counterweight block 20 exerts pressure on the spring 14 to compress the spring 14, at this time, the counterweight block 20 slides in the chute 15 to the direction close to the collecting box 12, the sliding of the counterweight block 20 can drive the scraper 17 to slide on the sieve plate 13, and then the other kind of raw material on the sieve plate 13 is scraped into the collecting box.

[0037] When the sieve plate 13 is reset, because the rolling ball 23 is arranged on the counterweight block 20, the friction between the counterweight block 20 and the chute 15 is far less than the gravity of the counterweight block 20, the spring 14 restores the deformation to reset the scraper 17.

[0038] The sieve plate 13 close to the collecting box 12 is provided with an inclined plate, which functions to prevent the raw material from sliding out from both sides of the inclined plate due to horizontal shaking during sieving, and the inclined surface is beneficial to the raw material on the sieve plate 13 falling into the collecting box 12 when the scraper 17 pushes the raw material on the sieve plate 13 into the collecting box 12.

[0039] The above has made a detailed description of the embodiments of the utility model in combination with the drawings, but the utility model is not limited to the above embodiments, and various changes can be made within the knowledge range possessed by ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A raw material screening device for aluminum ingot production, comprising a housing (1), characterized in that: The box body (1) is rotatably installed with a box door (2); a liquid storage tank (10) and a collection tank (12) are fixedly installed on both sides of the bottom of the box body (1), and a partition (11) is fixedly connected between the liquid storage tank (10) and the collection tank (12). A receiving box (9) is set above the liquid storage tank (10), and a sieve plate (13) is set above the receiving box (9). Motors (21) are fixedly installed on both sides of the inner wall of the box body (1), and electric push rods (22) are fixedly connected to the output shaft of the motors (21). The telescopic ends of the two electric push rods (22) are fixedly connected to both sides of the sieve plate (13); a scraper (17) is slidably set on the upper end surface of the sieve plate (13).

2. The raw material screening device for aluminum ingot production according to claim 1, characterized in that: The receiving box (9) is fixedly installed between the partition (11) and the inner wall of the box (1), and a drain hole is provided at the bottom of the receiving box (9).

3. The raw material screening device for aluminum ingot production according to claim 1, characterized in that: Both sides of the upper end face of the screen plate (13) are fixedly installed with baffles (16). Each baffle (16) has a sliding groove (15). Each sliding groove (15) has a spring (14) fixedly connected inside. Each spring (14) has a counterweight (20) fixedly connected to the other end. The counterweight (20) is slidably set in the sliding groove (15). Each counterweight (20) has a connecting rod (19) fixedly connected to it. The top of each connecting rod (19) has a fixed plate (18) fixedly connected to it. The scraper (17) is fixedly installed on the bottom side of the fixed plate (18).

4. The raw material screening device for aluminum ingot production according to claim 3, characterized in that: Multiple rolling balls (23) are rolled on the side wall of the counterweight (20), and the rolling balls (23) roll in cooperation with the inner wall of the groove (15).

5. The raw material screening device for aluminum ingot production according to claim 1, characterized in that: An inclined plate is fixedly installed on the upper end face of the sieve plate (13) near the electric push rod (22).

6. The raw material screening device for aluminum ingot production according to claim 1, characterized in that: A drain pipe (3) is fixedly connected to the bottom of the side wall of the box (1), and the drain pipe (3) is connected to the interior of the liquid storage tank (10).

7. The raw material screening device for aluminum ingot production according to claim 1, characterized in that: A water tank (5) is fixedly installed on the side wall of the box (1), and a water spraying assembly (8) is fixedly installed at the top inside the box (1). The water spraying assembly (8) corresponds to the screen plate (13). A water pump (6) is fixedly installed on the water tank (5), and the output end of the water pump (6) is connected to the water spraying assembly (8).

8. The raw material screening device for aluminum ingot production according to claim 1, characterized in that: A feed funnel (7) is fixedly installed at the top of the box (1) at the position corresponding to the screen plate (13).

Citation Information

Patent Citations

  • Raw material screening device for aluminum ingot production

    CN219519536U