Novel online burr scraping equipment for finish turning hub

The online identification and scraping system solves the problem of uneven burr removal from aluminum alloy wheels, achieving efficient and stable online scraping results, reducing labor intensity and improving production efficiency.

CN223811636UActive Publication Date: 2026-01-20QINHUANGDAO XINGLONG YUAN METAL PROD
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Patent Information

Application Number
CN202420888989.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-26
Publication Date
2026-01-20
Estimated Expiration
2034-04-26

AI Technical Summary

Technical Problem

In the existing technology, the burrs generated on the surface of aluminum alloy wheels after precision machining are difficult to remove efficiently and evenly, resulting in high labor intensity, low efficiency and poor consistency. In addition, existing offline scraping equipment has unevenness problems caused by mold differences.

Method used

An online deburring device was designed, comprising a support frame, a recognition camera, a light source, a conveyor roller, a centering mechanism, a robot, and a pneumatic floating head. The recognition camera identifies the location of the burr, and the robot controls the ceramic blade to perform online deburring, achieving stability and consistency in the centering and deburring process.

Benefits of technology

This achieves stability and consistency in online scraping of aluminum alloy wheels, reduces labor intensity, improves efficiency, and avoids the unevenness caused by offline scraping.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses novel finish turning hub online burr scraping equipment which comprises a supporting frame, an access door is arranged on the front side of the supporting frame, and an identification camera is connected to the upper side of the supporting frame. The side face of the supporting frame is connected with an octagonal light source, the octagonal light source is located under the recognition camera, the conveying roller way A and the conveying roller way B are connected to the bottom side of the supporting frame, the centering mechanism is arranged on the bottom side of the supporting frame, and the robot is installed on the bottom side of the supporting frame and located on the right side of the conveying roller way B. The robot and the conveying roller way A are arranged in an inclined mode, the rear side of the supporting frame is connected with an electric control cabinet, and the electric control cabinet is located over the conveying roller way B. The aluminum alloy finish turning hub is centered firstly and then photographed and recognized, and the actions such as finish turning face burr scraping and grinding are carried out on the whole, and the beneficial effects of being stable in structure, easy to replace and debug due to the modular design, high in practicability and the like are achieved. The action is stable; and the scraping and grinding effects are excellent.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of automobile finish turning hub machining, in particular to a new type finish turning hub online burr scraping equipment. BACKGROUND

[0002] The hub is an important component of the automobile and plays an important role in the whole automobile production process. In the automatic aluminum alloy hub production line, after the aluminum alloy wheel is turned by the finish turning machine, aluminum burrs will be formed on the surface of the wheel due to the extrusion of the tool. The burrs are distributed on the surface of the aluminum alloy wheel and have a multi-arc shape. It is difficult to polish them by manual work, and the labor intensity is high, the efficiency is low, burr debris will be generated, and the polishing is uneven and inconsistent. The labor intensity is high, the environmental noise is large, fine debris is generated, and the health of the operators is directly affected. The current burr scraping equipment mostly scrapes the burrs in an offline mode, which will cause uneven polishing and poor consistency due to the large difference in hub molds. SUMMARY

[0003] The utility model aims at providing a new type finish turning hub online burr scraping equipment to meet the online burr scraping of the finish turning hub.

[0004] The utility model discloses a technical scheme to solve the technical problem:

[0005] The online wheel type recognition device for the aluminum alloy hub includes a support frame, a maintenance door is arranged on the front side of the support frame, an identification camera is connected to the upper side of the support frame, an "octagonal" light source is connected to the side of the support frame, the "octagonal" light source is located directly below the identification camera, a conveying roller A and a conveying roller B are connected to the bottom side of the support frame, a centering mechanism is arranged on the bottom side of the support frame, a robot is installed on the bottom side of the support frame, the robot is located on the right side of the conveying roller B, the robot is arranged obliquely with the conveying roller A, an electric control cabinet is connected to the rear side of the support frame, and the electric control cabinet is located directly above the conveying roller B.

[0006] Further, the industrial computer is arranged directly above the maintenance door, the industrial computer is located on the inner side of the support frame, a display is connected to the outer side of the support frame, and the display is adjacent to the maintenance door.

[0007] Further, the centering mechanism includes two one-way clamping wheels A and two one-way clamping wheels B, the rotation direction of the one-way clamping wheel A is reversely arranged with the rotation direction of the one-way clamping wheel B, the two one-way clamping wheels A are oppositely installed, and the two one-way clamping wheels B are oppositely installed.

[0008] Further, the one-way clamping wheel A and the one-way clamping wheel B pass through the conveying roller A, and the one-way clamping wheel A and the one-way clamping wheel B are located above the roller surface of the conveying roller A.

[0009] Further, the end of the robot is connected with a pneumatic floating head, the pneumatic floating head is obliquely arranged at the end of the robot, the pneumatic floating head is connected with a ceramic blade, and the scraping end of the ceramic blade is an obtuse angle.

[0010] Compared with the prior art, the online burr scraping device for the aluminum alloy wheel hub has the advantages of stable structure, modular design, easy replacement and debugging, smooth operation and excellent scraping effect. BRIEF DESCRIPTION OF DRAWINGS

[0011] BRIEF DESCRIPTION OF DRAWINGS Figure 1 is the axonometric view of the utility model.

[0012] BRIEF DESCRIPTION OF DRAWINGS Figure 2 is the front view of the utility model.

[0013] BRIEF DESCRIPTION OF DRAWINGS Figure 3 is the left view of the utility model.

[0014] BRIEF DESCRIPTION OF DRAWINGS Figure 4 is the axonometric view of the centering mechanism in the utility model.

[0015] BRIEF DESCRIPTION OF DRAWINGS Figure 5 is the structural view of the robot in the utility model.

[0016] BRIEF DESCRIPTION OF DRAWINGS Figure 6 is the partial enlarged view of I part of Figure 2 BRIEF DESCRIPTION OF DRAWINGS

[0017] is the partial enlarged view of II part of Figure 7 Figure 2 BRIEF DESCRIPTION OF DRAWINGS

[0018] BRIEF DESCRIPTION OF DRAWINGS Figure 8 is the partial enlarged view of III part of Figure 5 BRIEF DESCRIPTION OF DRAWINGS

[0019] Reference signs: 1, support frame; 2, access door; 3, identification camera; 4, "octagonal" light source; 5, conveying roller A; 6, conveying roller B; 7, centering mechanism; 701, one-way clamping wheel A; 702, one-way clamping wheel B; 8, robot; 9, electric control cabinet; 10, industrial computer; 11, display; 12, pneumatic floating head; 13, ceramic blade. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings, wherein several embodiments of the utility model are given, however, the utility model can be realized in many different forms, and is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] ​In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0022] In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0023] In the utility model, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing", "provided with", "provided in" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0024] The utility model will be further described below in combination with the drawings and specific embodiments.

[0025] As shown in the drawings, Figure 1 - the drawings, Figure 4 The embodiment includes a support frame 1, a maintenance door 2 is arranged on the front side of the support frame 1, an identification camera 3 is connected to the upper side of the support frame 1, an "octagonal" light source 4 is connected to the side of the support frame 1, the "octagonal" light source 4 is located directly below the identification camera 3, a conveying roller A 5 and a conveying roller B 6 are connected to the bottom side of the support frame 1, a centering mechanism 7 is arranged on the bottom side of the support frame 1, a robot 8 is installed on the bottom side of the support frame 1, the robot 8 is located on the right side of the conveying roller B 6, the robot 8 is arranged obliquely with the conveying roller A 5, an electric control cabinet 9 is connected to the rear side of the support frame 1, and the electric control cabinet 9 is located directly above the conveying roller B 6.

[0026] In the above scheme, the industrial computer is arranged directly above the maintenance door 2, the industrial computer 10 is located inside the support frame 1, the display 11 is connected to the outside of the support frame 1, and the display 11 is adjacent to the maintenance door 2.

[0027] In the above scheme, the centering mechanism 7 comprises two one-way clamping wheels A701 and two one-way clamping wheels B702, the rotation direction of the one-way clamping wheels A701 is reversely arranged with the rotation direction of the one-way clamping wheels B702, two one-way clamping wheels A701 are oppositely installed, two one-way clamping wheels B702 are oppositely installed, and the one-way clamping wheels A701 and the one-way clamping wheels B702 can prevent the fine turning hub from rotating after centering.

[0028] In the above scheme, the one-way clamping wheels A701 and the one-way clamping wheels B702 pass through the conveying roller A5, and the one-way clamping wheels A701 and the one-way clamping wheels B702 are located above the roller bed of the conveying roller A5, the fine turning hub is lifted from the conveying roller A5 and centered by the one-way clamping wheels A701 and the one-way clamping wheels B702.

[0029] In the above scheme, the end of the robot 8 is connected with a pneumatic floating head 12, the pneumatic floating head 12 is obliquely arranged at the end of the robot 8, the pneumatic floating head 12 is connected with a ceramic blade 13, the scraping end of the ceramic blade 13 is an obtuse angle, the pneumatic floating head 12 is unidirectional floating, and the pressure of the ceramic blade 13 during the burr scraping process is uniform and stable.

[0030] Work flow: The fine turning hub is conveyed from the conveying roller B6 to the conveying roller A5, the fine turning hub is centered by the centering mechanism 7, the identification camera 3 located above the support frame 1 takes a photo of the fine turning hub, the curve extraction point coordinates of the fine turning hub required for burr scraping are extracted and sent to the industrial computer 10 for analysis, then the robot 8 receives the burr scraping program, and then the burr of the fine turning hub is scraped by the ceramic blade 13 assembled on the pneumatic floating head 12, after the execution is completed, the robot 8 returns to the starting point, the centering mechanism 7 releases the fine turning hub, and finally the conveying roller A conveys the fine turning hub out of the equipment.

[0031] The above-described embodiments only express certain implementation manners of the present application, and the description is relatively specific and detailed, but it should not be understood as a limitation on the patent scope of the present application; it should be pointed out that, for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application; therefore, the protection scope of the present application patent should be subject to the appended claims.

Claims

1. A novel online deburring device for precision wheel hubs, characterized in that: The system includes a support frame (1), a maintenance door (2) on the front side of the support frame (1), a recognition camera (3) connected to the upper side of the support frame (1), an octagonal light source (4) connected to the side of the support frame (1), the octagonal light source (4) being located directly below the recognition camera (3), conveyor rollers A (5) and B (6) connected to the bottom side of the support frame (1), a centering mechanism (7) set on the bottom side of the support frame (1), a robot (8) installed on the bottom side of the support frame (1), the robot (8) being located to the right of the conveyor rollers B (6), the robot (8) being arranged at an angle to the conveyor rollers A (5), and an electrical control cabinet (9) connected to the rear side of the support frame (1), the electrical control cabinet (9) being located directly above the conveyor rollers B (6).

2. The novel online deburring equipment for precision wheel hubs according to claim 1, characterized in that: The industrial control computer (10) is located directly above the maintenance door (2). The industrial control computer (10) is located inside the support frame (1). The display (11) is connected to the outside of the support frame (1). The display (11) is adjacent to the maintenance door (2).

3. The novel online deburring equipment for precision wheel hubs according to claim 1, characterized in that: The centering mechanism (7) includes two one-way clamping wheels A (701) and two one-way clamping wheels B (702). The rotation direction of the one-way clamping wheels A (701) is opposite to that of the rotation direction of the one-way clamping wheels B (702). The two one-way clamping wheels A (701) are installed opposite to each other, and the two one-way clamping wheels B (702) are installed opposite to each other.

4. The novel online deburring equipment for precision wheel hubs according to claim 3, characterized in that: The one-way clamping rollers A (701) and B (702) pass through the conveyor roller table A (5), and the one-way clamping rollers A (701) and B (702) are located above the roller table surface of the conveyor roller table A (5).

5. The novel online deburring equipment for precision wheel hubs according to claim 1, characterized in that: The end of the robot (8) is connected to a pneumatic floating head (12), which is inclinedly set at the end of the robot (8). The pneumatic floating head (12) is connected to a ceramic blade (13), and the scraping end of the ceramic blade (13) is obtuse.