Sea-shaped encaustic tile shaping device

Abstract

The utility model discloses a sea-wave type encaustic tile shaping device, and belongs to the technical field of shaping devices. A sea-wave type encaustic tile shaping device comprises a workbench and a lower mold, the lower mold is installed at the top end of the workbench, integrated frames are installed at the positions, on the two sides of the lower mold, of the top end of the workbench, a bearing frame is arranged above the workbench and fixedly connected with the workbench, and multiple sets of hydraulic rods are installed at the top end of the bearing frame and fixedly connected with the workbench. And an upper heating mold is arranged above the lower mold, the upper heating mold is connected with the output end of the hydraulic rod, movable lead screws are movably installed in the integrated frame, and the surfaces of the movable lead screws are sleeved with movable threaded sleeves. According to the encaustic tile forming device, oil liquid can be conveniently and rapidly sprayed in a reciprocating swing mode to prevent encaustic tiles from being adhered to the surface of a mold, the encaustic tiles can be conveniently jacked to be separated from the mold, and the encaustic tile forming quality and the output convenience are improved.

Description

Technical Field

[0001] This utility model relates to the field of shaping device technology, specifically a shaping device for wave-shaped colored tiles. Background Technology

[0002] Wave-patterned colored tiles are tiles with an elegant water ripple pattern on their surface. This design is not only aesthetically pleasing but also effectively drains water, reducing rainwater accumulation. Made from high-quality materials and specially treated, these tiles exhibit excellent weather resistance and anti-aging properties, resulting in a long service life. They come in a rich variety of colors, allowing for selection based on architectural style and personal preference. Traditional colored tile production often involves inconvenient material handling; to address this issue, a wave-patterned colored tile shaping device has been developed.

[0003] As disclosed in the authorized announcement number CN219380992U, a colored tile shaping and spraying device includes a workbench; multiple sets of electric telescopic rods are fixedly connected to the side wall of the workbench; an upper mold is fixedly connected to the side wall of the electric telescopic rod away from the workbench; a lower mold is installed in the middle of the workbench; a set of sliding grooves are opened on the side wall of the workbench; the set of sliding grooves are symmetrically arranged; a second telescopic rod is slidably connected inside the set of sliding grooves; and a motor is fixedly connected to the side wall of the workbench.

[0004] Although it achieves the effect of uniform rubbing of grease on the surface of the upper and lower molds by setting multiple sets of brush bristles, it also reduces the problem of raw materials adhering to the surface after extrusion molding, which makes it difficult to remove the extruded tiles, thus improving the product quality. Furthermore, by setting a second telescopic rod and a sliding groove, it enhances the effect of comprehensive spraying on the surface of the upper and lower molds.

[0005] However, the existing shaping device does not solve the problem that it is not convenient to reciprocate and evenly spray oil to prevent colored tiles from sticking to the mold surface, nor is it convenient to lift the colored tiles off the mold, thus affecting the quality of colored tile shaping and the convenience of output. Utility Model Content

[0006] The purpose of this utility model is to provide a wave-shaped colored tile shaping device to solve the problems mentioned in the background art, such as the inconvenience of the shaping device in reciprocating and evenly spraying oil to prevent the colored tiles from sticking to the mold surface, the difficulty in lifting the colored tiles off the mold, and the impact on the quality of colored tile shaping and the convenience of output.

[0007] To address the technical problems mentioned in the background section, some embodiments of this application provide a wave-shaped colored tile shaping device, including a worktable and a lower mold. The lower mold is mounted on the top of the worktable, and integrated frames are mounted on the tops of the worktable on both sides of the lower mold. A support frame is provided above the worktable and is fixedly connected to the worktable. Multiple sets of hydraulic rods are mounted on the top of the support frame. An upper heating mold is provided above the lower mold and is connected to the output end of the hydraulic rods. Moving screws are movably mounted inside the integrated frame, and moving threaded sleeves are fitted on the surface of each moving screw and are threadedly connected to the moving screws. Drive motors are mounted on the side walls of the integrated frame, and the output ends of the drive motors are connected to the moving screws. Support rods are mounted on the tops of each moving threaded sleeve, and integrated plates are symmetrically mounted between two sets of support rods and connected to the support rods.

[0008] Furthermore, the lower mold has multiple sets of L-shaped frames arranged at equal intervals inside, and multiple sets of cylinders arranged at equal intervals are installed on the outer wall of the lower mold.

[0009] Furthermore, each of the L-shaped frames has a lifting screw movably mounted on its top end, and each lifting screw has a second gear mounted on its surface. The lifting screw surface above the second gear is fitted with a lifting threaded sleeve, and the lifting threaded sleeve is threadedly connected to the lifting screw.

[0010] Furthermore, each of the lifting threaded sleeves is fixedly mounted with a sleeve, and the sleeve is slidably connected to the L-shaped frame.

[0011] Furthermore, each cylinder has a movable rack installed at its output end, and the movable rack is slidably connected to the lower mold, and the movable rack meshes with the second gear.

[0012] Furthermore, a servo motor is installed at the center of the surface of the integrated board, and a drive shaft is installed at the output end of each servo motor, with a first gear fitted on the surface of each drive shaft.

[0013] Furthermore, sliders are slidably mounted on the surfaces of the integrated boards on both sides of the servo motor, and meshing racks are mounted on the side of the sliders closest to the first gear, and the meshing racks mesh with the first gear.

[0014] Furthermore, each of the sliders is equipped with an atomizing sprayer, and the atomizing sprayer is fixedly connected to the slider.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the shaping device not only realizes convenient reciprocating swing to evenly spray oil to prevent colored tiles from sticking to the mold surface and facilitates lifting the colored tiles out of the mold, but also improves the shaping quality and output convenience of colored tiles.

[0016] (1) By connecting the atomizing sprayer to an external water pump through a flexible hose, the water pump pumps oil through the flexible hose into the interior of the atomizing sprayer and sprays it out. The drive motor drives the moving screw to rotate, and the moving screw drives the support rod to move through the moving threaded sleeve. The support rod drives the integrated plate and the atomizing sprayer to move. The atomizing sprayer sprays oil onto the lower surface of the upper heating mold and the upper surface of the lower mold. The servo motor drives the first gear to rotate through the drive shaft, and the first gear drives the atomizing sprayer to move through the meshing rack. Under the forward and reverse action of the servo motor, two sets of atomizing sprayers are driven. The frame moves back and forth to spray the oil more evenly, preventing the colored tile material from sticking to the mold. After spraying, the drive motor drives the atomizing spray frame to reset, and then the colored tile material is placed on the lower mold. The hydraulic rod drives the upper heating mold to move downward and contact the colored tile material. With the cooperation of the upper heating mold and the lower mold, the material is extruded and shaped. The heating device inside the upper heating mold is used to shape the colored tile, thus completing the shaping operation. This method achieves convenient and even spraying of oil by reciprocating swing, preventing the colored tile from sticking to the mold surface and improving the quality of colored tile shaping.

[0017] (2) After the colored tile cools and forms, the hydraulic rod is operated to move the upper heating mold away from the lower mold. Then the cylinder is opened, and the cylinder drives the moving rack to move. The moving rack drives the lifting screw to rotate through the second gear. The lifting screw drives the sleeve to move upward through the lifting threaded sleeve. Multiple sets of sleeves lift the finished colored tile to separate it from the lower mold. Then the colored tile can be taken out. This makes it easier to lift the colored tile away from the mold and improves the convenience of output. Attached Figure Description

[0018] The accompanying drawings, which form part of this application, are used to provide a further understanding of the application and to make other features, objects, and advantages of the application more apparent. The illustrative embodiments and descriptions of this application are used to explain the application and do not constitute an undue limitation of the application.

[0019] Furthermore, throughout the accompanying drawings, the same or similar reference numerals denote the same or similar elements. It should be understood that the drawings are schematic, and the elements are not necessarily drawn to scale.

[0020] In the attached diagram:

[0021] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0022] Figure 2 This is a side cross-sectional view of the integrated frame of this utility model.

[0023] Figure 3This is a three-dimensional structural diagram of the integrated board of this utility model;

[0024] Figure 4 This is a three-dimensional perspective structural diagram of the lower mold of this utility model;

[0025] Figure 5 This is a three-dimensional perspective structural diagram of the sleeve of this utility model.

[0026] Figure label:

[0027] 1. Workbench; 2. Support frame; 3. Lower mold; 4. Integrated frame; 5. Upper heating mold; 6. Hydraulic rod; 7. Drive motor; 8. Moving lead screw; 9. Moving threaded sleeve; 10. Support rod; 11. Integrated plate; 12. Servo motor; 13. First gear; 14. Drive shaft; 15. Meshing rack; 16. Atomizing spray frame; 17. Slider; 18. Cylinder; 19. Moving rack; 20. L-shaped frame; 21. Sleeve; 22. Lifting threaded sleeve; 23. Lifting lead screw; 24. Second gear. Detailed Implementation

[0028] Embodiments of this disclosure will now be described in more detail with reference to the accompanying drawings. While some embodiments of this disclosure are shown in the drawings, it should be understood that this disclosure can be implemented in various forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of this disclosure. It should be understood that the accompanying drawings and embodiments of this disclosure are for illustrative purposes only and are not intended to limit the scope of protection of this disclosure.

[0029] It should also be noted that, for ease of description, only the parts relevant to the invention are shown in the accompanying drawings. Unless otherwise specified, the embodiments and features described in this disclosure can be combined with each other.

[0030] It should be noted that the concepts of "first" and "second" mentioned in this disclosure are used only to distinguish different devices, modules or units, and are not used to limit the order of functions performed by these devices, modules or units or their interdependencies.

[0031] It should be noted that the terms "a" and "a plurality of" used in this disclosure are illustrative rather than restrictive, and those skilled in the art should understand that, unless otherwise expressly indicated in the context, they should be understood as "one or more".

[0032] Please see Figure 1-5This utility model provides an embodiment of a wave-shaped colored tile shaping device, including a workbench 1 and a lower mold 3. The lower mold 3 is installed at the top of the workbench 1, and integrated frames 4 are installed at the top of the workbench 1 on both sides of the lower mold 3. A support frame 2 is provided above the workbench 1 and is fixedly connected to the workbench 1. Multiple sets of hydraulic rods 6 are installed at the top of the support frame 2. An upper heating mold 5 is provided above the lower mold 3 and is connected to the output end of the hydraulic rods 6. Moving screws 8 are movably installed inside the integrated frames 4. Moving threaded sleeves 9 are fitted on the surface of the moving screws 8 and are threadedly connected to the moving screws 8. Drive motors 7 are installed on the side walls of the integrated frames 4. The drive motors 7 provide power driving and are connected to the moving screws 8 at their output ends. Support rods 10 are installed at the top of the moving threaded sleeves 9, and integrated plates 11 are symmetrically installed between the two sets of support rods 10 and are connected to the support rods 10.

[0033] The atomizing spray frame 16 is connected to an external water pump via a flexible hose. The water pump pumps oil through the flexible hose into the interior of the atomizing spray frame 16 and sprays it out. The drive motor 7 is turned on, which drives the moving lead screw 8 to rotate. With the moving lead screw 8 and the moving threaded sleeve 9 threaded together, the moving lead screw 8 drives the support rod 10 to move through the moving threaded sleeve 9. The support rod 10 drives the integrated plate 11 and the atomizing spray frame 16 to move. The atomizing spray frame 16 sprays oil onto the lower surface of the upper heating mold 5 and the upper surface of the lower mold 3. At the same time, the servo motor 12 is turned on, which drives the first gear 13 to rotate through the drive shaft 14. With the first gear 13 meshing with the meshing rack 15 and the sliding engagement between the slider 17 and the integrated plate 11, the first gear 13... 3. The meshing rack 15 drives the atomizing spray frame 16 to move. Under the forward and reverse action of the servo motor 12, the two sets of atomizing spray frames 16 move back and forth, so as to spray the oil more evenly and prevent the colored tile material from sticking to the mold. After spraying, the drive motor 7 drives the atomizing spray frame 16 to reset. Then, the colored tile material is placed on the lower mold 3. The hydraulic rod 6 is opened, and the hydraulic rod 6 drives the upper heating mold 5 to move downward and contact the colored tile material. With the cooperation of the upper heating mold 5 and the lower mold 3, the material is extruded and shaped. The heating device inside the upper heating mold 5 is used to shape the colored tile, thereby completing the shaping operation of the colored tile. It realizes convenient reciprocating swing and even spraying of oil, prevents the colored tile from sticking to the mold surface, and improves the quality of colored tile shaping.

[0034] The lower mold 3 has multiple sets of L-shaped frames 20 with equal spacing inside, and multiple sets of cylinders 18 with equal spacing are installed on the outer wall of the lower mold 3. The cylinders 18 play a role in power drive.

[0035] The top of each L-shaped frame 20 is movably mounted with a lifting screw 23. A second gear 24 is mounted on the surface of each lifting screw 23. A lifting threaded sleeve 22 is fitted on the surface of each lifting screw 23 above the second gear 24. The lifting threaded sleeve 22 is threadedly connected to the lifting screw 23. A sleeve 21 is fixedly mounted on the surface of each lifting threaded sleeve 22. The sleeve 21 is slidably connected to the L-shaped frame 20.

[0036] Each cylinder 18 has a movable rack 19 installed at its output end, and the movable rack 19 is slidably connected to the lower mold 3, and the movable rack 19 meshes with the second gear 24.

[0037] Servo motors 12 are installed at the center of the surface of the integrated board 11. The servo motors 12 serve as power drives. The output ends of the servo motors 12 are equipped with drive shafts 14, and the surface of the drive shafts 14 is fitted with first gears 13. Sliders 17 are slidably installed on the surface of the integrated board 11 on both sides of the servo motors 12. The side of the sliders 17 closest to the first gears 13 is equipped with meshing racks 15, and the meshing racks 15 mesh with the first gears 13.

[0038] Atomizing sprayers 16 are installed on the surface of slider 17, and the atomizing sprayers 16 are fixedly connected to slider 17.

[0039] After the colored tile cools and solidifies, the hydraulic rod 6 is operated to move the upper heating mold 5 away from the lower mold 3. Then, the cylinder 18 is opened, and the cylinder 18 drives the moving rack 19 to move. Under the mutual meshing of the moving rack 19 and the second gear 24, the moving rack 19 drives the lifting screw 23 to rotate through the second gear 24. Under the threaded connection between the lifting screw 23 and the lifting threaded sleeve 22, and under the sliding cooperation between the sleeve 21 and the L-shaped frame 20, the lifting screw 23 drives the sleeve 21 to move upward through the lifting threaded sleeve 22. Multiple sets of sleeves 21 lift the finished colored tile to separate it from the lower mold 3. Then, the colored tile can be taken out, which facilitates the lifting of the colored tile from the mold and improves the convenience of output.

[0040] Working principle: The atomizing spray frame 16 is connected to an external water pump via a flexible hose. The water pump pressurizes the oil through the flexible hose into the interior of the atomizing spray frame 16 and sprays it out. The drive motor 7 drives the moving screw 8 to rotate, and the moving screw 8 drives the support rod 10 to move through the moving threaded sleeve 9. The support rod 10 drives the integrated plate 11 and the atomizing spray frame 16 to move. The atomizing spray frame 16 sprays oil onto the lower surface of the upper heating mold 5 and the upper surface of the lower mold 3. The servo motor 12 drives the first gear 13 to rotate through the drive shaft 14. The first gear 13 drives the atomizing spray frame 16 to move through the meshing rack 15. Under the forward and reverse action of the servo motor 12, the two sets of atomizing spray frames 16 move back and forth, thereby spraying the oil more evenly and preventing the colored tile material from sticking to the mold. After spraying, the drive motor 7 drives the atomizing spray frame 16 to return to its starting position. After positioning, the colored tile raw material is placed on the lower mold 3. The hydraulic rod 6 drives the upper heating mold 5 to move downward and contact the colored tile raw material. With the cooperation of the upper heating mold 5 and the lower mold 3, the raw material is extruded and shaped. The colored tile is shaped by the heating device inside the upper heating mold 5, thus completing the shaping operation of the colored tile. After the colored tile cools and is shaped, the hydraulic rod 6 is operated to move the upper heating mold 5 away from the lower mold 3. The cylinder 18 drives the moving rack 19 to move. The moving rack 19 drives the lifting screw 23 to rotate through the second gear 24. With the sliding cooperation between the sleeve 21 and the L-shaped frame 20, the lifting screw 23 drives the sleeve 21 to move upward through the lifting threaded sleeve 22. Multiple sets of sleeves 21 lift the finished colored tile to separate it from the lower mold 3. Then the colored tile can be taken out. The above is the complete usage of the high-wave colored tile shaping device.

[0041] The above description is merely a selection of preferred embodiments of this disclosure and an explanation of the technical principles employed. Those skilled in the art should understand that the scope of the invention involved in the embodiments of this disclosure is not limited to technical solutions formed by specific combinations of the above-described technical features, but should also cover other technical solutions formed by arbitrary combinations of the above-described technical features or their equivalents without departing from the above-described inventive concept. For example, technical solutions formed by substituting the above-described features with technical features having similar functions disclosed in the embodiments of this disclosure.

Claims

1. A shaping device for corrugated tile, comprising a worktable and a lower mold, characterized in that: A lower mold is installed at the top of the workbench. An integrated frame is installed at the top of the workbench on both sides of the lower mold. A support frame is set above the workbench and is fixedly connected to the workbench. Multiple hydraulic rods are installed at the top of the support frame. An upper heating mold is set above the lower mold and is connected to the output end of the hydraulic rods. Moving screws are movably installed inside the integrated frame. Moving threaded sleeves are fitted on the surface of the moving screws and are threadedly connected to the moving screws. Drive motors are installed on the side walls of the integrated frame and are connected to the moving screws at their output ends. Support rods are installed at the top of the moving threaded sleeves. Integrated plates are symmetrically installed between the two sets of support rods and are connected to the support rods.

2. The wave-shaped colored tile shaping device according to claim 1, characterized in that: The lower mold has multiple sets of L-shaped frames with equal spacing inside, and multiple sets of cylinders with equal spacing are installed on the outer wall of the lower mold.

3. The wave-shaped colored tile shaping device according to claim 2, characterized in that: Each L-shaped frame has a lifting screw movably mounted on its top end. Each lifting screw has a second gear mounted on its surface. Each lifting screw surface above the second gear is fitted with a lifting threaded sleeve, and the lifting threaded sleeve is threadedly connected to the lifting screw.

4. The wave-shaped colored tile shaping device according to claim 3, characterized in that: Each of the lifting threaded sleeves has a sleeve fixedly installed on its surface, and the sleeve is slidably connected to the L-shaped frame.

5. The wave-shaped colored tile shaping device according to claim 2, characterized in that: Each cylinder has a movable rack installed at its output end, and the movable rack is slidably connected to the lower mold, and the movable rack meshes with the second gear.

6. The wave-shaped colored tile shaping device according to claim 1, characterized in that: Each of the integrated boards has a servo motor installed at the center of its surface, and each servo motor has a drive shaft installed at its output end, with a first gear fitted onto the surface of each drive shaft.

7. The wave-shaped colored tile shaping device according to claim 6, characterized in that: The integrated board surfaces on both sides of the servo motor are slidably mounted with sliders, and the side of the slider closest to the first gear is equipped with a meshing rack, which meshes with the first gear.

8. The wave-shaped colored tile shaping device according to claim 7, characterized in that: The surface of each slider is equipped with an atomizing sprayer, and the atomizing sprayer is fixedly connected to the slider.

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