Soft porcelain distributing device

Abstract

The utility model discloses a soft porcelain distributing device which comprises a soft porcelain conveying line, a distributing frame is arranged on the soft porcelain conveying line, a transverse moving mechanism is arranged at the upper end of the distributing frame, a sleeve is movably installed on the transverse moving mechanism, and a material mixing and distributing hopper is installed in the sleeve in a swinging mode. The material mixing and distributing hopper can swing in the sleeve along with the movement of the sleeve, so that bubbles in the slurry float to the surface through shaking and are broken, and a stirring and bubble breaking mechanism is arranged in the material mixing and distributing hopper. According to the utility model, the material can be moved and distributed through the transverse moving mechanism after the mixing configuration is completed, and the material mixing and distributing hopper swings left and right in the sleeve due to the inertia effect in the sleeve in the left-right moving process, so that bubbles generated in the stirring process float to the surface of slurry through shaking and are broken; and in the upward floating process of the bubbles, the first bubble breaking head on the stirring bubble breaking mechanism can also pierce part of the bubbles.

Description

Technical Field

[0001] This utility model relates to the technical field of flexible porcelain production equipment, and in particular to a flexible porcelain fabrication device. Background Technology

[0002] Compared to ordinary ceramic tiles, flexible ceramic tiles are softer and more elastic, making them easier to install. They also have sound-absorbing properties and superior moisture-proof and slip-resistant performance, remaining dry even during the rainy season in southern China. Currently, they are very popular in the market, leading to increasing consumer demand for different colors. Existing technology, patent number CN207549079U, discloses a multi-tube flexible ceramic tile application device with a mixer. By changing the color and type of grout input through the injection pipe and modifying the control mechanism program, the texture of the resulting flexible ceramic tile product can be altered, allowing the production line to produce diverse flexible ceramic tile products. However, during the mixing process, air bubbles are easily generated within the flexible ceramic tile grout. If the mixed grout is applied directly, these surface bubbles will affect the aesthetics of the finished flexible ceramic tile. Summary of the Invention

[0003] The present invention aims to solve at least one of the technical problems mentioned above, and provides a soft ceramic cloth device that can mix slurry and shake the slurry to eliminate air bubbles while clothing.

[0004] To achieve the above objectives, the technical solution adopted by this utility model is as follows:

[0005] A flexible ceramic fabric feeding device includes a flexible ceramic conveyor line, a fabric feeding frame on the conveyor line, a transverse moving mechanism on the upper end of the fabric feeding frame, a sleeve movably mounted on the transverse moving mechanism, and a mixing and feeding hopper oscillating inside the sleeve. The mixing and feeding hopper can oscillate inside the sleeve as it moves, so that air bubbles in the slurry rise to the surface and burst by shaking. The mixing and feeding hopper is equipped with a stirring and bubble-breaking mechanism inside.

[0006] As an improvement to the above technical solution, the mixing and feeding hopper includes a cylindrical part and a conical part. The conical part is connected to the output end of the cylindrical part. The cylindrical part is movably inserted into the inside of the sleeve. Multiple sets of return springs are provided on both sides of the outer wall of the cylindrical part. The other end of the multiple sets of return springs abuts against the inner wall of the sleeve.

[0007] As an improvement to the above technical solution, a limiting ring is provided at the top of the mixing and feeding hopper in the cylindrical part, and the bottom of the limiting ring is movable and abuts against the top of the sleeve.

[0008] As an improvement to the above technical solution, the stirring and defoaming mechanism includes a stirring rod, which is rotatably mounted on the mixing and feeding hopper and located inside the cylindrical part. The mixing and feeding hopper is provided with a stirring motor whose drive end is connected to the upper end of the stirring rod. The stirring rod is provided with multiple sets of stirring blades, and each set of stirring blades has several first defoaming heads at its bottom.

[0009] As an improvement to the above technical solution, the fabric rack includes uprights installed on both sides of the soft ceramic conveyor line, and a crossbar is provided on the top of the two sets of uprights. The lateral movement mechanism includes mounting plates provided on both ends of the crossbar, and a lead screw is rotatably installed between the two sets of mounting plates. One set of mounting plates is provided with a motor for driving the lead screw, and the sleeve is provided with a slide seat that can cooperate with the lead screw.

[0010] As an improvement to the above technical solution, a guide rod is provided between the two sets of mounting plates, and the slide is movably mounted on the guide rod.

[0011] As an improvement to the above technical solution, the mixing and feeding hopper is provided with multiple sets of feed pipes that are all connected to the input end of the cylindrical part, and the mixing and feeding hopper is provided with a discharge pipe that is connected to the output end of the conical part.

[0012] As an improvement to the above technical solution, the discharge pipe is provided with a bubble-breaking disc, the bubble-breaking disc is provided with a plurality of slurry holes, and a second bubble-breaking head is provided in the slurry holes.

[0013] As an improvement to the above technical solution, a control module is also included. Liquid level sensors are provided at both ends of the mixing and feeding hopper inside the cylindrical part, and electric control valves are provided on all the inlet pipes and outlet pipes. The control module can control the opening or closing of the corresponding electric control valves according to the liquid level signals sent by the liquid level sensors.

[0014] Compared with the prior art, the beneficial effects of this application are:

[0015] This utility model discloses a soft ceramic cloth feeding device, which is equipped with a mixing cloth feeding hopper for mixing slurry. After the slurry to be prepared is added to the mixing cloth feeding hopper, the mixing and mixing can be completed by the stirring and defoaming mechanism. After the mixing and preparation are completed, the cloth can be moved by the horizontal moving mechanism. During the left and right movement of the sleeve, the mixing cloth feeding hopper inside the sleeve will swing left and right due to inertia, so that the bubbles generated during the mixing process will float to the surface of the slurry and break through due to the shaking. During the rising process, the first defoaming head on the stirring and defoaming mechanism can also puncture some of the bubbles, thereby eliminating the bubbles in the slurry. Attached Figure Description

[0016] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0018] Figure 2 This is a left view of an embodiment of the present utility model;

[0019] Figure 3 This is a cross-sectional view of the sleeve and mixing hopper in an embodiment of the present invention. Figure 1 ;

[0020] Figure 4 This is a cross-sectional view of the sleeve and mixing hopper in an embodiment of the present invention. Figure 2 ;

[0021] Figure 5 This is a schematic diagram of the structure of the bubble-breaking plate in an embodiment of this utility model. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] It should be noted that when a component is described as "fixed to" another component, it can be directly on the other component or may have a central component. When a component is described as "connected to" another component, it can be directly connected to the other component or may have a central component. When a component is described as "set on" another component, it can be directly set on the other component or may have a central component. When a component is described as "set in the middle," it is not simply set in the exact center, as long as it is not set within the area defined by both ends being in the middle. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0025] like Figures 1 to 5As shown, this utility model provides a flexible ceramic material feeding device, including a flexible ceramic conveyor line 10. A material feeding frame 11 is provided on the flexible ceramic conveyor line 10. A transverse moving mechanism 20 is provided on the upper end of the material feeding frame 11. A sleeve 30 is movably installed on the transverse moving mechanism 20. A mixing and feeding hopper 40 is oscillatingly installed inside the sleeve 30. The mixing and feeding hopper 40 can oscillate inside the sleeve 30 as it moves, causing air bubbles in the slurry to rise to the surface and burst. A stirring and bubble-breaking mechanism 50 is provided inside the mixing and feeding hopper 40. The material feeding frame 11 is located on the feeding section of the flexible ceramic conveyor line 10, meaning the mixing and feeding hopper 40 is used for feeding material to the mold or replenishing slurry, performing primary or secondary feeding of the slurry.

[0026] See Figure 3 and Figure 4 In a specific embodiment of this application, the mixing and feeding hopper 40 includes a cylindrical portion 41 and a conical portion 42. The conical portion 42 is connected to the output end of the cylindrical portion 41. The cylindrical portion 41 is movably inserted into the sleeve 30. Multiple sets of return springs 43 are provided on both sides of the outer wall of the cylindrical portion 41, and the other ends of the multiple sets of return springs 43 abut against the inner wall of the sleeve 30. The outer diameter of the cylindrical portion 41 is smaller than the inner diameter of the sleeve 30, meaning that the cylindrical portion 41 has a certain amount of swing space inside the sleeve 30. During the feeding process, to prevent the output slurry from accumulating in the same area, the sleeve 30 moves left and right on the transverse moving mechanism 20. That is, the mixing and feeding hopper 40 moves a certain distance, stops to discharge slurry, and then continues to move to the next position to discharge slurry, repeating this movement. During this feeding process, the cylindrical section 41, due to inertia and the elastic pull of the return springs 43 on both sides, will swing left and right inside the sleeve 30, thus shaking the slurry and causing air bubbles inside to rise and break. Furthermore, to prevent the feeding hopper 40 from slipping out of the sleeve 30 due to gravity, a limiting ring 44 is provided at the top of the cylindrical section 41 of the mixing and feeding hopper 40. The bottom of the limiting ring 44 abuts against the top of the sleeve 30. The outer diameter of the limiting ring 44 is larger than the outer diameter of the sleeve 30, and sufficient movement space is reserved to ensure limiting during the swinging process.

[0027] Specifically, the mixing and distributing hopper 40 is equipped with multiple sets of inlet pipes 45, each connected to the input end of the cylindrical section 41, and an outlet pipe 46 connected to the output end of the conical section 42. The inlet pipes 45 are connected to the output end of the soft porcelain slurry batching system. To further eliminate air bubbles in the slurry, a bubble-breaking plate 47 is provided inside the outlet pipe 46. The bubble-breaking plate 47 has several slurry holes 48, and each slurry hole 48 contains a second bubble-breaking head 49. When the output slurry passes through the slurry holes 48, the air bubbles can be punctured by the second bubble-breaking head 49.

[0028] Furthermore, to facilitate determining the liquid level inside the mixing and distributing hopper 40 and controlling the infeed and discharge states, a control module is also included. Liquid level sensors are installed at both ends of the mixing and distributing hopper 40 inside the cylindrical section 41. All infeed pipes 45 and discharge pipes 46 are equipped with electrically controlled valves. The control module can control the opening or closing of the corresponding electrically controlled valves based on the liquid level signals sent by the liquid level sensors. The control module includes a central processing unit and a controller, which are existing technologies and will not be described in detail in this application.

[0029] In a specific embodiment of this application, the stirring and defoaming mechanism 50 includes a stirring rod 51, which is rotatably mounted on a mixing and feeding hopper 40 and located inside a cylindrical section 41. The mixing and feeding hopper 40 is equipped with a stirring motor 52 whose drive end is connected to the upper end of the stirring rod 51. The stirring rod 51 is provided with multiple sets of stirring blades 53, and each set of stirring blades 53 has several first defoaming heads 54 at its bottom. The first defoaming heads 54 are located at the bottom of the stirring blades 53 and can puncture some of the rising bubbles; the first defoaming head 54 located on the uppermost stirring blade 53 can also puncture bubbles on the liquid surface.

[0030] In a specific embodiment of this application, the fabric rack 11 includes uprights 12 mounted on both sides of the flexible ceramic conveyor line 10. A crossbar 13 is provided on the top of each of the two sets of uprights 12. The transverse moving mechanism 20 includes mounting plates 21 at both ends of the crossbar 13. A lead screw 22 is rotatably mounted between the two sets of mounting plates 21. One set of mounting plates 21 is equipped with a motor for driving the lead screw 22. The sleeve 30 is equipped with a slide block 31 that can cooperate with the lead screw 22. Furthermore, a guide rod 23 is provided between the two sets of mounting plates 21, and the slide block 31 is movably mounted on the guide rod 23. That is, the sleeve 30 moves by the cooperation of the lead screw 22 and the slide block 31; of course, existing moving mechanisms such as racks and pinions can also be used.

[0031] This utility model discloses a soft porcelain cloth device, which includes a mixing cloth hopper 40 for mixing slurry. After the slurry to be prepared is added to the mixing cloth hopper 40, the mixing and stirring can be completed by the stirring and degassing mechanism 50. After the mixing and preparation are completed, the cloth can be moved by the transverse moving mechanism 20. During the left and right movement of the sleeve 30, the mixing cloth hopper 40 will swing left and right inside the sleeve due to inertia, so that the bubbles generated during the stirring process will float to the surface of the slurry and break through the shaking. During the rising process, the first degassing head 54 on the stirring and degassing mechanism 50 can also puncture some of the bubbles, thereby eliminating the bubbles in the slurry.

[0032] The above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any modifications or equivalent substitutions that do not depart from the spirit and scope of this utility model should be covered within the scope of the technical solution of this utility model.

Claims

1. A flexible ceramic fabric device, characterized in that, The system includes a flexible ceramic conveyor line, which is equipped with a material feeding frame. A transverse moving mechanism is located at the upper end of the material feeding frame, and a sleeve is movably mounted on the transverse moving mechanism. A mixing and feeding hopper is oscillating inside the sleeve, allowing the mixing and feeding hopper to oscillate within the sleeve as it moves, causing air bubbles in the slurry to rise to the surface and burst. The mixing and feeding hopper is equipped with a stirring and defoaming mechanism. The mixing and feeding hopper includes a cylindrical section and a conical section. The conical section is connected to the output end of the cylindrical section. The cylindrical section is movably inserted inside the sleeve. Multiple sets of return springs are provided on both sides of the outer wall of the cylindrical section, with the other ends of each set of return springs abutting against the inner wall of the sleeve. The mixing and feeding hopper is equipped with multiple inlet pipes connected to the input end of the cylindrical section and an outlet pipe connected to the output end of the conical section. A defoaming disc is located inside the outlet pipe, and several slurry holes are opened on the defoaming disc. A second defoaming head is located within each slurry hole.

2. The flexible ceramic fabric device according to claim 1, characterized in that, The mixing and feeding hopper is provided with a limiting ring at the top of the cylindrical part, and the bottom of the limiting ring is movable and abuts against the top of the sleeve.

3. The flexible ceramic fabric device according to claim 1, characterized in that, The stirring and defoaming mechanism includes a stirring rod, which is rotatably mounted on the mixing and feeding hopper and located inside the cylindrical part. The mixing and feeding hopper is equipped with a stirring motor whose drive end is connected to the upper end of the stirring rod. The stirring rod is equipped with multiple sets of stirring blades, and each set of stirring blades has several first defoaming heads at its bottom.

4. The flexible ceramic fabric device according to claim 2, characterized in that, The fabric rack includes uprights installed on both sides of the soft ceramic conveyor line. A crossbar is provided on the top of the two sets of uprights. The lateral movement mechanism includes mounting plates on both ends of the crossbar. A lead screw is rotatably installed between the two sets of mounting plates. A motor for driving the lead screw is provided on one set of mounting plates. A slide seat that can cooperate with the lead screw is provided on the sleeve.

5. The flexible ceramic fabric device according to claim 4, characterized in that, A guide rod is provided between the two sets of mounting plates, and the slide is movably mounted on the guide rod.

6. The flexible ceramic fabric device according to claim 1, characterized in that, It also includes a control module. Liquid level sensors are installed at both ends of the mixing and feeding hopper inside the cylindrical part. All the feed pipes and discharge pipes are equipped with electrically controlled valves. The control module can control the opening or closing of the corresponding electrically controlled valves according to the liquid level signals sent by the liquid level sensors.

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