Filling machine with quantitative bagging function

Abstract

The utility model relates to the technical field of hotpot condiment processing, in particular to a filling machine with a quantitative bagging function, which comprises a support frame, and a barrel body is arranged above the support frame; a first air cylinder and a piston material pumping device are installed above the supporting frame through screws, the piston material pumping device is arranged behind the first air cylinder, a three-way rotary valve control handle is installed on an output shaft on one side of the first air cylinder through a screw, and a connecting port is installed above a three-way rotary valve through a flange plate; the other side of the three-way rotary valve is provided with a material barrel through a screw, the upper portion of the material barrel is provided with a shell of a second air cylinder through a screw, and the lower portion of the material barrel is provided with a flow sensor through a screw. And meanwhile, the stirring and heating assembly is further arranged, so that caking of the hotpot condiment in the filling process and blockage caused during feeding are avoided, and filling is convenient.

Description

TECHNICAL FIELD

[0001] The utility model relates to hot pot material processing technical field, specifically is filling machine with quantitative bagging function. BACKGROUND

[0002] Hot pot material, food ingredient, in hot pot shop, there are bone thick soup material, fish soup material, chicken soup material etc., there is spicy, slightly spicy, clear soup classification, bone thick soup hot pot material is thick and fragrant, and the nutrient composition is high, fish soup material, fish soup has the effect of tonifying, chicken soup material, clear talk, fragrant, not easy to get angry, and there are some special female hot pot material, such as pigeon soup material, nourishing yin effect.

[0003] The inventor found that the prior art has the following problems in the process of realizing the utility model: 1. The speed of manual quantification is relatively slow, and manual operation is affected by various factors such as the proficiency and fatigue of the operator. For example, during the peak season of hot pot material production, manual quantification may not meet the needs of large-scale production, resulting in a delay in production progress; 2. Hot pot material contains a large amount of oil and solid components. In a low-temperature environment, the oil will solidify, making the material as a whole sticky or even clumpy. For example, beef tallow is a common ingredient in hot pot material, and its freezing point is relatively high. When the temperature approaches or is lower than its freezing point, the beef tallow will start to solidify. If the temperature in the production workshop is not well controlled, the material may solidify. UTILITY MODEL CONTENT

[0004] The utility model aims to provide a filling machine with quantitative bagging function to solve the problem of material solidification in a low-temperature environment. To achieve the above purpose, the utility model provides the following technical scheme: a filling machine with quantitative bagging function, comprising a support frame, a barrel body is arranged above the support frame;

[0005] A first air cylinder and a piston extractor are installed above the support frame through screws respectively, a piston extractor is arranged behind the first air cylinder, a three-way valve control handle is installed on one side of the output shaft of the first air cylinder through a screw, a connecting port is installed above the three-way valve through a flange plate, a material barrel is installed on the other side of the three-way valve through a screw, an outer shell of a second air cylinder is installed above the material barrel through a screw, a flow sensor is installed below the material barrel through a screw, and a discharge port is installed below the flow sensor through a screw.

[0006] The upper portion of the barrel body is provided with a shell of a servo motor through screwing, one side output shaft of the servo motor is provided with a first bevel gear through screwing, one side of the first bevel gear is engaged with a second bevel gear, the middle portion of the second bevel gear is inserted with a rotating shaft of a stirring blade, the inside of the cavity of the barrel body is wound with a heating pipe, the inside of the barrel body is inserted with an induction rod, and the upper portion of the barrel body is welded with a feeding port.

[0007] Further preferably, the induction rod is connected with a temperature controller at the rear of the barrel body through a cable, and the heating pipe is connected with the temperature controller through a cable.

[0008] Further preferably, the first bevel gear constitutes a rotating structure through the servo motor, and the second bevel gear constitutes a rotating structure through the first bevel gear.

[0009] Further preferably, the three-way rotary valve constitutes a rotating structure through the first air cylinder.

[0010] Further preferably, a hole groove is penetrated between the piston material extractor, the connecting port and the material barrel.

[0011] Further preferably, the lower portion of the barrel body is consistent in structure size with the inside of the connecting port.

[0012] Further preferably, the stirring blade constitutes a rotating structure through the second bevel gear.

[0013] Compared with the prior art, the automatic quantitative bagging device has the advantages that:

[0014] In the automatic quantitative bagging device, the manual operation is influenced by factors such as proficiency and fatigue degree, so that the speed and accuracy of quantitative bagging are greatly improved, the needs of large-scale production can be met, the production progress is ensured, for example, in the peak season of hotpot seasoning production, the filling machine can continuously and efficiently perform quantitative bagging work, and the production progress will not be delayed due to manual factors.

[0015] In the automatic quantitative bagging device, the heating and stirring mode can keep the hotpot seasoning in a suitable temperature and fluidity state, so that the situation that oil solidifies and seasoning agglomerates due to too low temperature is avoided, for example, for hotpot seasoning containing relatively high solidification point of beef tallow, even in the environment of low temperature in the production workshop, the seasoning will not solidify, so that the smooth production process and the stability of product quality are ensured. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a front view structural schematic diagram of the device;

[0017] Figure 2 It is a side view structural schematic diagram of the device;

[0018] Figure 3 Figure 2 is a structural schematic diagram of the upper part of the support frame of the present application;

[0019] Figure 4 Figure 3 is a structural schematic diagram of the barrel body of the present application.

[0020] In the figure: 1, support frame; 101, first air cylinder; 102, piston material extractor; 103, three-way valve; 104, connecting port; 105, second air cylinder; 106, flow sensor; 107, discharge port; 108, material barrel; 2, barrel body; 201, first bevel gear; 202, second bevel gear; 203, feed port; 204, servo motor; 205, stirring blade; 206, heating pipe; 207, induction rod. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0022] Please refer to Figures 1 to 4 The present application provides a technical solution: a filling machine with a quantitative bagging function, comprising a support frame 1, and a barrel body 2 arranged above the support frame 1.

[0023] A first air cylinder 101 and a piston material extractor 102 are respectively arranged above the support frame 1 by screws, the piston material extractor 102 is arranged at the rear of the first air cylinder 101, a three-way valve 103 control handle is arranged on the output shaft of one side of the first air cylinder 101 by a screw, a connecting port 104 is arranged above the three-way valve 103 by a flange plate, a material barrel 108 is arranged on the other side of the three-way valve 103 by a screw, an outer shell of a second air cylinder 105 is arranged above the material barrel 108 by a screw, a flow sensor 106 is arranged below the material barrel 108 by a screw, and a discharge port 107 is arranged below the flow sensor 106 by a screw.

[0024] An outer shell of a servo motor 204 is arranged above the barrel body 2 by a screw, a first bevel gear 201 is arranged on the output shaft of one side of the servo motor 204 by a screw, a second bevel gear 202 is engaged on one side of the first bevel gear 201, a stirring blade 205 is inserted into the middle part of the second bevel gear 202, a heating pipe 206 is wound inside the cavity of the barrel body 2, an induction rod 207 is inserted into the barrel body 2, and a feed port 203 is welded above the barrel body 2.

[0025] In the present embodiment, as Figure 1 , Figure 2And Figure 4 As shown in the figure, the induction rod 207 is connected to the temperature controller behind the barrel 2 through a cable, and the heating pipe 206 is connected to the temperature controller through a cable; during the entire operation of the filling machine, the induction rod 207 monitors the temperature of the hot pot raw materials in the barrel 2 in real time, transmits the temperature signal to the temperature controller, and the temperature controller controls the heating pipe 206 according to the received signal; when the temperature does not reach the set value, control the heating pipe 206 to heat, when the temperature reaches the set value, control the heating pipe 206 to stop heating or keep constant, so that the hot pot raw materials can always be kept in the appropriate temperature range, avoid the raw materials deteriorate due to too high temperature, or the raw materials cool and block due to too low temperature, ensure the quality and fluidity of the raw materials.

[0026] In this embodiment, as shown in the figure, Figure 4 The first bevel gear 201 is connected to the servo motor 204 to form a rotating structure, and the second bevel gear 202 is connected to the first bevel gear 201 to form a rotating structure; after the servo motor 204 is started, it drives the first bevel gear 201 to rotate, and the first bevel gear 201 and the second bevel gear 202 are meshed with each other to transmit power to the second bevel gear 202, so that the second bevel gear 202 rotates to provide power for the rotation of the subsequent stirring blade 205.

[0027] In this embodiment, as shown in the figure, Figure 3 The three-way rotary valve 103 is connected to the first air cylinder 101 to form a rotating structure; during the operation of the filling machine, the output shaft of the first air cylinder 101 drives the control handle of the three-way rotary valve 103 to rotate, thereby changing the channel state of the three-way rotary valve 103; when material needs to be extracted, the three-way rotary valve 103 is in a state of communication with the piston extractor 102 and the material barrel 108; when the preset bagging amount is reached, the three-way rotary valve 103 is rotated to stop extracting material, which can conveniently realize the switching of the raw material conveying channel, ensure the rapid and accurate execution of the extraction and stop extraction operations, and improve the automation degree of the bagging process.

[0028] In this embodiment, as shown in the figure, Figure 1 , Figure 2 and Figure 3 The piston extractor 102, the connecting port 104 and the material barrel 108 are connected through a hole slot; the through hole slot provides a channel for the hot pot raw materials to pass through the piston extractor 102 from the barrel 2 to the material barrel 108, so that the raw materials can flow smoothly between the components to complete the extraction process, ensure the smooth conveying of the raw materials in the equipment, reduce the resistance and blockage risk in the raw material conveying process, and improve the production efficiency.

[0029] In this embodiment, as shown in the figure, Figure 1 , Figure 2 and Figure 3As shown, the lower outer structure size of the barrel 2 is consistent with the inner structure size of the connecting port 104; the size matching of the barrel 2 and the connecting port 104 ensures that they can be tightly connected, forming a sealed channel, so that the hot pot raw materials can flow smoothly from the barrel 2 into the connecting port 104, and then into the subsequent conveying link.

[0030] In this embodiment, as shown in Figure 1 , Figure 2 and Figure 4 , the stirring blade 205 is in a rotating structure through the second bevel gear 202; when the second bevel gear 202 rotates, it drives the stirring blade 205 to rotate, and the stirring blade 205 stirs the hot pot raw materials in the barrel 2, avoids the raw materials from caking, makes the raw materials evenly heated, and improves the fluidity of the raw materials.

[0031] The use method and advantages of the present application are as follows:

[0032] As shown in Figure 1 , Figure 2 , Figure 3 and Figure 4 , the hot pot raw materials are put into the feeding port 203, the hot pot raw materials enter the barrel 2, the temperature controller is started, and the heating pipe 206 starts to heat the hot pot raw materials in the barrel 2 to avoid cooling of the internal hot pot raw materials, at the same time, the servo motor 204 is started, the servo motor 204 drives the first bevel gear 201 to rotate, the first bevel gear 201 is engaged with the second bevel gear 202, the second bevel gear 202 is rotated, and then the stirring blade 205 is driven to stir the raw materials in the barrel 2, to avoid caking of the internal hot pot raw materials, to ensure that the raw materials are evenly heated, to reach the appropriate temperature and fluidity, the inductive rod 207 monitors the temperature of the raw materials in the barrel 2 in real time, and feeds back the signal to the temperature controller, when the temperature reaches the set value, the temperature controller automatically controls the heating pipe 206 to stop heating or keep constant temperature, the first air cylinder 101 is started, the output shaft of the first air cylinder 101 drives the three-way rotary valve 103 control handle to rotate, so that the three-way rotary valve 103 is in a state of communication with the piston material extractor 102 and the material barrel 108, the piston material extractor 102 starts to work, and the hot pot raw materials in the barrel 2 are extracted into the material barrel 108 through the connecting port 104 and the three-way rotary valve 103, the control system records the preset bagging amount through the flow sensor 106, when the set value is reached, the first air cylinder 101 is controlled to rotate the three-way rotary valve 103, and the material extraction is stopped, the second air cylinder 105 is started, the second air cylinder 105 pushes the piston in the material barrel 108, and the raw materials are extruded through the discharge port 107 and fall into the bag below.

[0033] The basic principle, main features and advantages of the present application are shown and described above. The technical personnel in the industry should understand that the present application is not limited by the above examples, and the above examples and descriptions in the specification are only preferred examples of the present application and are not intended to limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A filling machine with quantitative bagging function, comprising a support frame (1), characterized in that: A barrel (2) is provided above the support frame (1); A first cylinder (101) and a piston feeder (102) are respectively installed on the top of the support frame (1) by screws. The piston feeder (102) is provided behind the first cylinder (101). A three-way rotary valve (103) control handle is installed on one side of the output shaft of the first cylinder (101) by screws. A connection port (104) is installed on the top of the three-way rotary valve (103) by a flange. A material bucket (108) is installed on the other side of the three-way rotary valve (103) by screws. The housing of the second cylinder (105) is installed on the top of the material bucket (108) by screws. A flow sensor (106) is installed on the bottom of the material bucket (108) by screws. A discharge port (107) is installed on the bottom of the flow sensor (106) by screws. The housing of a servo motor (204) is mounted on the top of the barrel (2) by screws. A first bevel gear (201) is mounted on one side of the output shaft of the servo motor (204) by screws. A second bevel gear (202) meshes with one side of the first bevel gear (201). The rotating shaft of a stirring plate (205) is inserted into the middle of the second bevel gear (202). A heating tube (206) is wound inside the cavity of the barrel (2). A sensing rod (207) is inserted inside the barrel (2). A feed inlet (203) is welded on the top of the barrel (2).

2. The filling machine with quantitative bagging function according to claim 1, characterized in that: The sensing rod (207) is connected to the temperature controller at the rear of the barrel (2) via a cable, and the heating tube (206) is connected to the temperature controller via a cable.

3. The filling machine with quantitative bagging function according to claim 1, characterized in that: The first bevel gear (201) forms a rotating structure via a servo motor (204), and the second bevel gear (202) forms a rotating structure via the first bevel gear (201).

4. The filling machine with quantitative bagging function according to claim 1, characterized in that: The three-way rotary valve (103) is configured to rotate via the first cylinder (101).

5. The filling machine with quantitative bagging function according to claim 1, characterized in that: A slot runs through the piston feeder (102), the connection port (104), and the material barrel (108).

6. The filling machine with quantitative bagging function according to claim 1, characterized in that: The lower external structural dimensions of the barrel (2) are consistent with the internal structural dimensions of the connection port (104).

7. The filling machine with quantitative bagging function according to claim 1, characterized in that: The stirring blade (205) forms a rotating structure via the second bevel gear (202).

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