Vacuum heat insulation composite board
By adding upper and lower middle layers of panels and a polymer mortar wrapping structure to the vacuum insulation panel, the problem of easy damage to the vacuum insulation panel in buildings is solved, the thermal insulation effect and structural stability are improved, and the compressive and tensile strength is enhanced.
Patent Information
- Application Number
- CN202520065034.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-13
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-01-13
AI Technical Summary
Vacuum insulation panels are susceptible to damage from harsh environments in the construction industry, leading to a loss of insulation performance.
The inner layer of vacuum insulation board is sandwiched between the upper and lower middle layers of the board and wrapped with polymer mortar. The middle layer of the board is made of inorganic composite polystyrene board with a fire rating of A and is connected with adhesive. The outer layer is reinforced with alkali-resistant fiberglass mesh.
It enhances the thermal insulation effect, reduces the breakage rate, improves the dimensional stability, tensile and compressive strength of the board, and enhances the wind load resistance.
Smart Images

Figure CN223824385U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to vacuum heat insulation board related technical field, concretely is a kind of vacuum heat insulation composite board. BACKGROUND
[0002] Vacuum heat insulation board is a new generation of high-performance insulation material rapidly developed in recent years, and the thermal conductivity of vacuum heat insulation board can be as low as 1 / 10 of traditional insulation materials. A thin piece of vacuum heat insulation board can provide the same insulation effect as 10 cm of traditional insulation materials. With the maturation of vacuum heat insulation board technology and the gradual reduction of costs, vacuum heat insulation board has been applied from high-end fields such as military and aerospace to commercial and civilian fields, showing excellent energy-saving and emission-reducing effects.
[0003] Vacuum heat insulation board is also widely used in the field of construction. Vacuum heat insulation board is mainly composed of barrier film, thermal insulation core material and gas adsorption material. The barrier film is the "sealed packaging bag" on the outer layer of the vacuum heat insulation board. However, due to the harsh use environment of the construction industry, the barrier film of conventional vacuum heat insulation board often breaks and leaks, causing insulation failure. SUMMARY
[0004] To solve the problems of the prior art, the present utility model combines the prior art and is based on practical application to provide a vacuum heat insulation composite board. The board has better performance indicators than simple vacuum heat insulation boards in the construction industry.
[0005] To achieve the above-mentioned purposes, the technical scheme of the present utility model is as follows:
[0006] A vacuum heat insulation composite board includes an inner vacuum heat insulation board, an upper middle layer board, a lower middle layer board, and a polymer mortar. The inner vacuum heat insulation board is sandwiched between the upper middle layer board and the lower middle layer board. The board formed by the combination of the upper middle layer board, the inner vacuum heat insulation board, and the lower middle layer board is wrapped with the polymer mortar.
[0007] Further, the upper middle layer board and the lower middle layer board are made of the same material, which is a Class A combustible insulation board.
[0008] Further, the density of the upper middle layer board and the lower middle layer board is 100-200 kg / m 3 The thickness of the upper middle layer board is greater than 0.00 mm, and the thickness of the lower middle layer board is greater than or equal to 0.00 mm.
[0009] Further, the upper middle layer board and the lower middle layer board are homogeneous boards, inorganic composite polystyrene boards, or permeable boards.
[0010] Furthermore, the upper and lower middle layer boards are bonded to the upper and lower surfaces of the inner vacuum insulation board using adhesives.
[0011] Furthermore, the adhesive is a polyurethane adhesive or a polymer cement adhesive.
[0012] Furthermore, an alkali-resistant fiberglass mesh is placed in the polymer mortar.
[0013] Furthermore, the density of the alkali-resistant fiberglass mesh is not less than 80 g / m². 2 .
[0014] Furthermore, the thickness of the polymer mortar is not less than 0.5 mm.
[0015] Furthermore, the polymer mortar is a polymer crack-resistant mortar or a polymer interface mortar, and the polymer mortar wraps all six sides of the board formed by the combination of the upper and middle layer board, the inner vacuum insulation board, and the upper and middle layer board.
[0016] The beneficial effects of this utility model are:
[0017] 1. The composite panel structure of this utility model has a stronger insulation effect than traditional vacuum insulation panels and can reduce the breakage rate, which helps to maintain the overall insulation of buildings.
[0018] 2. The composite board structure of this utility model has stronger dimensional stability, which can reduce the cracking of the board and make the board less prone to deformation.
[0019] 3. The composite board structure of this utility model has stronger tensile and compressive strength, and the tensile strength perpendicular to the board surface is increased by 30%, making it more resistant to wind loads.
[0020] 4. The composite panel structure of this utility model leverages the advantages of traditional vacuum panel insulation while solving the problem of easy damage in building applications, which helps reduce carbon emissions and facilitates its widespread application. Attached Figure Description
[0021] Appendix Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0022] The labels shown in the attached diagram:
[0023] 1. Inner layer vacuum insulation board; 2. Middle layer board; 3. Polymer mortar. Detailed Implementation
[0024] The present invention will be further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined in this application.
[0025] This embodiment provides a vacuum insulation composite panel. Its main structure is as follows: Figure 1 As shown.
[0026] The vacuum insulation composite panel in this embodiment mainly consists of an inner vacuum insulation panel 1, a middle panel 2, and polymer mortar 3.
[0027] The middle layer board 2 is divided into an upper middle layer board and a lower middle layer board. The upper middle layer board and the lower middle layer board are respectively attached to the upper and lower surfaces of the inner vacuum insulation board 1 by adhesive. The polymer mortar 3 covers the above-mentioned combined board in six directions.
[0028] In a preferred embodiment provided in this example, the lower middle layer and the upper middle layer are made of the same material, and have the following characteristics:
[0029] Board-shaped thermal insulation material, fire-retardant Class A material, density between 100 and 200 kg / m³ 3 The thickness of the material can be determined according to the actual working conditions.
[0030] The lower and upper middle layers can be made of homogeneous boards, inorganic composite polystyrene boards, or permeable boards, among others. Inorganic composite polystyrene boards are preferred. During the manufacturing process, high-end fire-resistant materials are used internally, giving the board excellent fire resistance. The production of inorganic composite polystyrene boards does not produce wastewater, exhaust gas, or harmful gas emissions, posing no health risks to workers. This environmentally friendly performance aligns with current societal requirements for energy-efficient and environmentally friendly buildings. The polystyrene foam core in inorganic composite polystyrene boards provides excellent thermal insulation properties, making them suitable for roofing, exterior wall, and floor insulation. Furthermore, inorganic composite polystyrene boards are highly malleable and easy to install. By bonding the inorganic composite polystyrene board to the upper and lower surfaces of the inner vacuum insulation board, damage to the vacuum insulation membrane is avoided, and the compressive strength and stability of the board are significantly improved.
[0031] The inorganic composite polystyrene board is connected to the inner vacuum insulation board with an adhesive, which can be polyurethane adhesive or polymer cement adhesive, making the composite board simple and convenient to manufacture.
[0032] Polymer mortar 3 is located on the outermost layer and is mainly used to wrap the board. Polymer mortar 3 can be either polymer crack-resistant mortar or polymer interface mortar. The thickness of polymer mortar 3 should not be less than 0.5mm, and alkali-resistant fiberglass mesh should be embedded within it, with a fiberglass mesh strength of not less than 120g / m². 2 .
[0033] The structural design of the polymer mortar 3 with embedded fiberglass mesh can improve the tensile strength and overall stability of the board, while giving the board excellent crack resistance, making the composite board perform better in building applications.
Claims
1. A vacuum insulation composite panel, comprising an inner vacuum insulation panel, characterized in that, It also includes an upper middle layer board, a lower middle layer board, and polymer mortar. The inner vacuum insulation board is sandwiched between the upper middle layer board and the lower middle layer board. The board formed by the combination of the upper middle layer board, the inner vacuum insulation board, and the lower middle layer board is wrapped by the polymer mortar.
2. The vacuum insulation composite panel according to claim 1, characterized in that, The upper and lower middle layer boards are made of the same material, and both are Class A fire-resistant insulation boards.
3. The vacuum insulation composite panel according to claim 2, characterized in that, The density of the upper and lower middle layers of the board is between 100 and 200 kg / m³. 3 The thickness of the upper middle layer board is greater than 0.00 mm, and the thickness of the lower middle layer board is greater than or equal to 0.00 mm.
4. The vacuum insulation composite panel according to claim 3, characterized in that, The upper and lower middle layers are homogeneous boards, inorganic composite polystyrene boards, or permeable boards.
5. The vacuum insulation composite panel according to claim 1, characterized in that, The upper and lower middle layer boards are bonded to the upper and lower surfaces of the inner vacuum insulation board using adhesives.
6. The vacuum insulation composite panel according to claim 5, characterized in that, The adhesive is a polyurethane adhesive or a polymer cementitious adhesive.
7. The vacuum insulation composite panel according to claim 1, characterized in that, An alkali-resistant fiberglass mesh is placed in the polymer mortar.
8. The vacuum insulation composite panel according to claim 7, characterized in that, The density of the alkali-resistant fiberglass mesh is not less than 80g / m². 2 .
9. The vacuum insulation composite panel according to claim 7, characterized in that, The thickness of the polymer mortar shall not be less than 0.5 mm.
10. The vacuum thermal insulation composite panel according to claim 1, characterized in that, The polymer mortar is either polymer crack-resistant mortar or polymer interface mortar. The polymer mortar wraps all six sides of the board formed by the combination of the upper and middle layer boards, the inner vacuum insulation board, and the lower middle layer boards.