Multi-camera detection device for glass edge

Abstract

The embodiment of the utility model discloses a multi-camera detection device for glass edges, which adopts three cameras arranged in a camera shell in a multi-angle staggered manner, an arc surface which is integrally arranged on a shooting base and is aligned with glass, and a plurality of clear light sources at the junction of the arc surface and a plane, according to the invention, the camera and the plurality of reflectors for respectively providing mirror images for the camera, the problems of large occupied space structure, more parts and high cost in the prior art are solved, and the technical effects of multiple shooting angles, high efficiency, high integration degree, small occupied space volume and compact structure are further achieved.

Description

TECHNICAL FIELD

[0001] The utility model relates to glass detection technical field especially relates to a glass edge's multi -camera detection device. BACKGROUND

[0002] In the substrate glass manufacturing process, the glass edge is semicircular after grinding, and the quality of the entire circular arc surface and whether there is a defect at the junction of the circular arc and the plane need to be detected to prevent defective glass from flowing into the subsequent process.

[0003] However, the current detection is mostly through the operation of the direct shooting mode of multiple cameras and multiple angles, and such a structure has the problems of large space occupation structure, more components and high cost, thereby leading to low work efficiency. UTILITY MODEL CONTENTS

[0004] The utility model embodiment solves the technical problem that there is a multi -camera detection device for glass edge with multiple shooting angles, high integration, small space occupation volume and compact structure.

[0005] In order to solve the above technical problem, the utility model embodiment provides a kind of multi -camera detection device for glass edge, for detecting the junction of the circular arc surface and the plane of substrate glass, comprising:

[0006] First camera, second camera, third camera are located at the same side of substrate glass respectively and shoot first junction, second junction, circular arc surface, third camera is located between first camera and second camera;

[0007] First plane mirror and second plane mirror are arranged towards the circular arc surface of substrate glass and respectively towards first camera and second camera;

[0008] Third plane mirror and fourth plane mirror are respectively towards first junction and second junction and respectively correspond with first plane mirror and second plane mirror, and provide shooting image for first camera and second camera;

[0009] First plane light source and second plane light source are respectively located between first plane mirror and third plane mirror and between second plane mirror and fourth plane mirror, and provide shooting light source for first camera and second camera;

[0010] First arc surface light source and second arc surface light source are provided towards and obliquely from two sides to the circular arc surface of substrate glass, and provide shooting light source for third camera;

[0011] Arc surface mirror is provided between first plane mirror and second plane mirror and by first arc surface light source and second arc surface light source to provide shooting image for third camera;

[0012] A controller that connects to and controls the first camera, the second camera, the third camera, the first planar light source, the second planar light source, the first curved light source, and the second curved light source.

[0013] Furthermore, the system includes a camera housing for mounting the camera, a shooting base fixed to the outer wall of the camera housing, a first planar light source including a first housing, a first light source plate attached to the inner wall of the first housing, and a first semi-transparent and semi-reflective plate facing the first light source plate and the third plane mirror; a second planar light source including a second housing, a second light source plate attached to the inner wall of the second housing, and a second semi-transparent and semi-reflective plate facing the second light source plate and the fourth plane mirror, with the first housing and the second housing respectively fixed to both ends of the shooting groove of the shooting base.

[0014] Furthermore, a first light diffusion plate and a second light diffusion plate are respectively arranged in a position adjacent to the first semi-transparent and semi-reflective plate and the second semi-transparent and semi-reflective plate, parallel to the first light source plate and the second light source plate.

[0015] Furthermore, the first plane mirror and the second plane mirror are respectively fixed on the first plane mirror mounting block and the second plane mirror mounting block, which are respectively fixed at both ends of the bottom of the imaging slot; the third plane mirror and the fourth plane mirror are respectively fixed on the third plane mirror mounting block and the fourth plane mirror mounting block, which are respectively fixed at the slot openings at both ends of the imaging slot and are respectively located on both sides of the substrate glass.

[0016] Furthermore, the first arc-shaped light source and the second arc-shaped light source are located in the middle of the shooting groove of the shooting base. The first arc-shaped light source includes a first arc-shaped light source mounting block and a first arc-shaped light source plate fixed thereon. The second arc-shaped light source includes a second arc-shaped light source mounting block and a second arc-shaped light source plate 112 fixed thereon. The first arc-shaped light source mounting block and the second arc-shaped light source mounting block are respectively fixed on the opposite outer walls of the first housing and the second housing.

[0017] Furthermore, the curved mirror is fixed on the curved mirror mounting block, which is located at the bottom center of the shooting slot and is fixed between the first plane mirror mounting block and the second plane mirror mounting block.

[0018] Furthermore, two parallel baffles are fixed to the inner wall of the camera housing, forming a first groove between the two baffles. A first slider is installed in the first groove and is adjustablely fixed by means of an oblong hole. The first camera is fixed at the beginning of the first slider and the oblong hole is opened at the end. A second camera base is also fixed to the inner wall of the camera housing adjacent to the end of the first slider. The top of the second camera base is provided with a second groove that is suspended and parallel to the first groove. A second slider is installed in the second groove and is adjustablely fixed by means of an oblong hole. The second camera is fixed at the beginning of the second slider and the oblong hole is opened at the end.

[0019] Furthermore, a third camera base with an I-shaped cross-section is fixed next to the first slider on the inner wall of the camera housing. A third slide groove is provided on the top of the third camera base. A third slider is installed in the third slide groove and is adjustablely fixed by means of an oblong hole. A third camera is fixed at the beginning of the third slider and an oblong hole is provided at the end. The heights of the first slider, the third slider, and the second slider increase sequentially and form a height difference between the first camera, the second camera, and the third camera arranged in an alternating manner.

[0020] Furthermore, the bottom and sides of the camera housing are provided with hollowed-out stepped grooves, and a cover plate is installed on the stepped groove. A light source driver is fixed inside the cover plate.

[0021] This utility model embodiment proposes a multi-camera detection device for glass edges, employing three cameras arranged at multiple angles and staggered within the camera housing, integrating multiple clear light sources on the arc surface aligned with the glass and at the intersection of the arc surface and the plane on the shooting base, as well as multiple reflectors providing mirror images for each camera. This overcomes the problems of large space occupation, numerous components, and high cost in the prior art, thereby achieving the technical effects of multiple shooting angles, high efficiency, high integration, small space occupation, and compact structure. Attached Figure Description

[0022] Figure 1 This is a three-dimensional structural schematic diagram of the multi-camera detection device according to an embodiment of the present invention.

[0023] Figure 2 This is a schematic diagram of the structure of the camera housing of the multi-camera detection device according to an embodiment of the present invention after removing the side panel.

[0024] Figure 3 yes Figure 1 A three-dimensional structural diagram of a multi-camera detection device from another angle.

[0025] Figure 4 yes Figure 3 A structural schematic diagram of the multi-camera detection device from another angle.

[0026] Figure 5 This is an exploded structural diagram of the multi-camera detection device according to an embodiment of the present invention.

[0027] Figure 6 This is a partial structural diagram of the imaging base according to an embodiment of the present invention.

[0028] Figure 7 This is a schematic diagram of the shooting groove structure of the shooting base according to an embodiment of the present invention.

[0029] Figure 8 yes Figure 7 A schematic diagram of the shooting base and shooting slot from another angle.

[0030] Figure 9 This is a schematic diagram of the first angle structure of the multi-camera system according to an embodiment of the present invention.

[0031] Figure 10 This is a schematic diagram of the second angle structure of the multi-camera system according to an embodiment of the present invention.

[0032] Explanation of icon numbers 100 substrate glass, 1 first camera, 1 second camera, 2 third camera

[0033] First plane mirror 4; First plane mirror mounting block 41; Second plane mirror 5; Second plane mirror mounting block 51 Third plane mirror 6; Third plane mirror mounting block 61; Fourth plane mirror 7; Fourth plane mirror mounting block 71

[0034] First planar light source 8; First housing 81; First light source plate 82; First semi-transparent and semi-reflective plate 83

[0035] Second planar light source 9; Second housing 91; Second light source plate 92; Second semi-transparent and semi-reflective plate 93

[0036] First curved light source 10; First curved light source mounting block 101; First curved light source plate 102; Second curved light source 11

[0037] Second curved light source mounting block 110; Second curved light source plate 112; Curved mirror 12; Curved mirror mounting block 13

[0038] 14 Stop bar 15 First slider 15 Second camera base 21 Second slider 22

[0039] Third camera base 31, third slider 32, light source driver 16, camera housing 17

[0040] Shooting base 18, cover plate 19 Detailed Implementation

[0041] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of this application can be combined with each other. The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0042] In this embodiment of the invention, directional indicators (such as up, down, left, right, front, back, etc.) are only used to explain the relative positional relationship and movement of the components in a specific posture (as shown in the attached figure). If the specific posture changes, the directional indicators will also change accordingly.

[0043] Furthermore, in this utility model, descriptions involving "first," "second," etc., are for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features.

[0044] Please refer to Figures 1-10 This utility model provides a multi-camera detection device for detecting the arc surface of a substrate glass 100 and its intersection with the plane. It has the technical advantages of multiple shooting angles, high efficiency, high integration, small space occupation, and compact structure.

[0045] Example 1: Multi-camera detection device structure configuration

[0046] The device includes three cameras: a first camera 1, a second camera 2, and a third camera 3. The third camera 3 is located between the first camera 1 and the second camera 2 and is used to photograph the curved surface. The first camera 1 and the second camera 2 photograph the first and second junctions, respectively. To improve the shooting effect, the device also includes a first plane mirror 4, a second plane mirror 5, a third plane mirror 6, and a fourth plane mirror 7, which work in conjunction with the first camera 1 and the second camera 2 to provide image mirrors. Furthermore, the device includes a first plane light source 8, a second plane light source 9, a first curved surface light source 10, and a second curved surface light source 11, providing shooting light for photographing the curved surface and junctions, respectively. The curved surface mirror 12 is located between the first plane mirror 4 and the second plane mirror 5 and provides an image mirror for the third camera 3. All these light sources and cameras are connected to and controlled by a controller.

[0047] Example 2: Camera housing 17 and light source configuration

[0048] The device includes a camera housing 17 for mounting a camera, with a shooting base 18 fixed to the outer wall of the camera housing 17. A first planar light source 8 and a second planar light source 9 each include a first housing 81 and a second housing 91. A first light source plate 82 and a second light source plate 92 are respectively attached to the inner sidewalls of the first housing 81 and the second housing 91. A first semi-transparent and semi-reflective plate 83 is positioned facing the first light source plate 82 and the third planar mirror 6, and a second semi-transparent and semi-reflective plate 93 is positioned facing the second light source plate 92 and the fourth planar mirror 7. The first housing 81 and the second housing 91 are respectively fixed to both ends of the shooting base 18. This design allows the light source to be housed in a small space and effectively illuminate the shooting area.

[0049] To further optimize the light source effect, the device also includes a first light diffusion plate and a second light diffusion plate, which are respectively arranged parallel to the light source plate. The arrangement of the light diffusion plates ensures uniform light distribution.

[0050] Preferably, light-transmitting windows are provided on both sides of the corresponding shooting path of the first housing 81 and the second housing 91, and a light-transmitting film is fixed inside the light-transmitting window. The light-transmitting film is made of transparent plastic or glass. One end of the semi-transparent and semi-reflective plate abuts against the corresponding inner corner of the first housing 81 and the second housing 91. In order to better fix the semi-transparent and semi-reflective plate, a transparent glass vertical plate parallel to the light source plate is also fixed inside the first housing 81 and the second housing 91, and the lower edge of the glass vertical plate abuts against the other end of the semi-transparent and semi-reflective plate.

[0051] Example 3: Installation of Mirror and Light Source

[0052] The first plane mirror 4 and the second plane mirror 5 are respectively fixed to the first plane mirror mounting block 41 and the second plane mirror mounting block 51. These mounting blocks are fixed to the bottom ends of the imaging slot. The third plane mirror 6 and the fourth plane mirror 7 are respectively fixed to the third plane mirror mounting block 61 and the fourth plane mirror mounting block 71. These mounting blocks are fixed to the two end openings of the imaging slot and are located on both sides of the substrate glass 100, ensuring that the camera can capture images from both sides of the substrate glass 100. These mounting blocks are all fixed to both ends of the imaging slot to ensure accurate positioning of the plane mirrors.

[0053] Example 4: Design of Curved Surface Light Source and Camera Housing 17

[0054] The first arc-shaped light source 10 and the second arc-shaped light source 11 are symmetrically arranged and located in the middle of the shooting groove of the shooting base 18. They respectively include a first arc-shaped light source mounting block 101 and a second arc-shaped light source mounting block 110. These mounting blocks are fixed to the opposite outer side walls of the first housing 81 and the second housing 91. They also include a first arc-shaped light source plate 101 fixed on the first arc-shaped light source mounting block 101 and a second arc-shaped light source plate 112 fixed on the second arc-shaped light source mounting block 110.

[0055] Example 5: Installation of curved mirror 12

[0056] The curved mirror 12 is fixed on the curved mirror mounting block 13, which is located at the center of the bottom of the shooting slot and is fixed between the first plane mirror mounting block 41 and the second plane mirror mounting block 51. This design is compact, makes full use of space, and ensures that the third camera 3 can obtain a clear image.

[0057] Example 6: Adjustable Mounting and Fixing of the Camera

[0058] Two parallel baffles 14 are fixed to the inner wall of the camera housing 17, forming a first sliding groove. A first slider 15 is installed in the first sliding groove, with a first camera 1 fixed at the beginning and an oblong hole at the end. The second camera base 21 is higher and has a second sliding groove that is suspended above the first sliding groove and parallel to it. A second slider 22 is installed in the second sliding groove, with a second camera 2 fixed at the beginning and an oblong hole at the end.

[0059] A third camera base 31 with an I-shaped cross-section is fixed next to the first slider 15 on the inner wall of the housing. A third slide groove is formed at the top of the third camera base 31, and a third slider 32 is installed within the third slide groove. The third camera 3 is fixed at the beginning of the third slider 32, and an oblong hole is formed at the end. The oblong hole design allows for adjustable fixing of the corresponding sliders. Combined with the slide groove design, the camera can move along the slide groove, achieving precise position adjustment and positioning. In other words, the design of these slide grooves and sliders enables the camera to be positioned as needed.

[0060] Example 7: Cameras arranged in an alternating pattern

[0061] The heights of the first slider 15, the third slider 32, and the second slider 22 increase sequentially, forming a height difference between the first camera 1, the second camera 2, and the third camera 3, which are arranged in an alternating manner. In other words, the three cameras are arranged in an alternating manner through the design of the sliders and the base, forming a height difference. The structure is compact, makes full use of three-dimensional space, and meets the needs of efficient shooting.

[0062] Example 8: Structural Optimization of Camera Housing 17

[0063] The bottom and sides of the camera housing 17 are provided with perforated stepped grooves, and a cover plate 19 is fitted onto the stepped grooves. A light source driver 16 is fixed inside the cover plate 19. This design not only optimizes the structure of the device, ensuring its compactness and functionality, but also facilitates the maintenance and replacement of the light source.

[0064] The assembly process of the multi-camera detection device can be carried out according to the following steps:

[0065] Assembly of camera housing 17: Install camera base inside camera housing 17, install three cameras on camera base in an alternating manner, install light source driver 16 inside cover plate 19, and then install and fix cover plate 19 on the hollow stepped groove of camera housing 17.

[0066] Assembly of the reflector: The shooting base 18 is fixedly installed on the outer wall of the camera housing 17. After the three mounting blocks with the reflector installed are assembled, they are fixed to the bottom of the shooting groove of the shooting base 18.

[0067] Light source assembly: Assemble the first planar light source 8 and the second planar light source 9. The first arc light source mounting block 101 and the second arc light source mounting block 110 of the assembled arc light source are respectively fixed on the opposite outer side walls of the first housing 81 and the second housing 91. Then, fix the first housing 81 and the second housing 91 to the two ends of the shooting groove of the shooting base 18.

[0068] Assembly of the third plane mirror 6 and the fourth plane mirror 7: The third plane mirror 6 and the fourth plane mirror 7 are respectively fixed on the third plane mirror mounting block 61 and the fourth plane mirror mounting block 71. The third plane mirror mounting block 61 and the fourth plane mirror mounting block 71 are respectively fixed at the slot positions at both ends of the shooting slot, and are respectively located on both sides of the substrate glass 100.

[0069] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A multi-camera detection device for glass edges, used to detect the arc surface of a substrate glass (100) and the junction between the arc surface and the plane, characterized in that, include: Located on the same side of the substrate glass (100), a first camera (1), a second camera (2), and a third camera (3) are respectively used to photograph the first junction, the second junction, and the arc surface. The third camera (3) is located between the first camera (1) and the second camera (2). A first plane mirror (4) and a second plane mirror (5) are provided on the arc surface facing the substrate glass (100) and respectively facing the first camera (1) and the second camera (2); The third plane mirror (6) and the fourth plane mirror (7) are respectively facing the first boundary and the second boundary, and respectively correspond to and cooperate with the first plane mirror (4) and the second plane mirror (5) to provide the shooting mirror for the first camera (1) and the second camera (2); The first plane light source (8) and the second plane light source (9) are located between the first plane mirror (4) and the third plane mirror (6), and between the second plane mirror (5) and the fourth plane mirror (7), respectively, to provide shooting light sources for the first camera (1) and the second camera (2); The first arc-shaped light source (10) and the second arc-shaped light source (11) are oriented towards and obliquely illuminate the substrate glass (100) from both sides, respectively, to provide the shooting light source for the third camera (3); A curved mirror (12) is placed between the first plane mirror (4) and the second plane mirror (5) and provides a shooting light source through the first curved light source (10) and the second curved light source (11) to provide a shooting mirror for the third camera (3); A controller that connects and controls the first camera (1), the second camera (2), the third camera (3), the first planar light source (8), the second planar light source (9), the first curved light source (10), and the second curved light source (11).

2. The apparatus according to claim 1, characterized in that, The system includes a camera housing (17) for mounting a camera, an outer wall of which is fixed to a shooting base (18), a first planar light source (8) including a first housing (81), a first light source plate (82) attached to the inner wall of the first housing (81), and a first semi-transparent and semi-reflective plate (83) facing the first light source plate (82) and the third plane mirror (6); a second planar light source (9) including a second housing (91), a second light source plate (92) attached to the inner wall of the second housing (91), and a second semi-transparent and semi-reflective plate (93) facing the second light source plate (92) and the fourth plane mirror (7), the first housing (81) and the second housing (91) being fixed to the two ends of the shooting groove of the shooting base (18).

3. The apparatus according to claim 2, characterized in that, A first light diffusion plate and a second light diffusion plate are respectively set at positions adjacent to the first semi-transparent semi-reflective plate (83) and the second semi-transparent semi-reflective plate (93), and parallel to the first light source plate (82) and the second light source plate (92).

4. The apparatus according to claim 2, characterized in that, The first plane mirror (4) and the second plane mirror (5) are respectively fixed on the first plane mirror mounting block (41) and the second plane mirror mounting block (51), and the first plane mirror mounting block (41) and the second plane mirror mounting block (51) are respectively fixed at both ends of the bottom of the shooting groove; the third plane mirror (6) and the fourth plane mirror (7) are respectively fixed on the third plane mirror mounting block (61) and the fourth plane mirror mounting block (71), and the third plane mirror mounting block (61) and the fourth plane mirror mounting block (71) are respectively fixed at the slot openings at both ends of the shooting groove, and are respectively located on both sides of the substrate glass (100).

5. The apparatus according to claim 3, characterized in that, The first arc-shaped light source (10) and the second arc-shaped light source (11) are located in the middle of the shooting slot of the shooting base (18). The first arc-shaped light source (10) includes a first arc-shaped light source mounting block (101) and a first arc-shaped light source plate (102) fixed thereon. The second arc-shaped light source (11) includes a second arc-shaped light source mounting block (110) and a second arc-shaped light source plate (112) fixed thereon. The first arc-shaped light source mounting block (101) and the second arc-shaped light source mounting block (110) are respectively fixed on the opposite outer walls of the first housing (81) and the second housing (91).

6. The apparatus according to claim 4, characterized in that, The curved mirror (12) is fixed on the curved mirror mounting block (13), which is located at the bottom center of the shooting slot and is fixed between the first plane mirror mounting block (41) and the second plane mirror mounting block (51).

7. The apparatus according to claim 2, characterized in that, Two baffles (14) are fixed parallel to each other on the inner wall of the camera housing (17). A first groove is formed between the two baffles (14). A first slider (15) is installed in the first groove and is adjustablely fixed by means of an oblong hole. A first camera (1) is fixed at the beginning of the first slider (15) and an oblong hole is opened at the end. A second camera base (21) is also fixed on the inner wall of the camera housing (17) close to the end of the first slider (15). A second groove is provided on the top of the second camera base (21) and is suspended and parallel to the first groove. A second slider (22) is installed in the second groove and is adjustablely fixed by means of an oblong hole. A second camera (2) is fixed at the beginning of the second slider (22) and an oblong hole is opened at the end.

8. The apparatus according to claim 7, characterized in that, A third camera base (31) with an I-shaped cross section is fixed next to the first slider (15) on the inner side wall of the camera housing (17). A third slide groove is provided on the top of the third camera base (31). A third slider (32) is installed in the third slide groove and is adjustablely fixed by means of a waist-shaped hole. A third camera (3) is fixed at the beginning of the third slider (32) and a waist-shaped hole is provided at the end. The heights of the first slider (15), the third slider (32), and the second slider (22) increase sequentially and form a height difference between the first camera (1), the second camera (2), and the third camera (3) arranged in an alternating manner.

9. The apparatus according to claim 2, characterized in that, The bottom and sides of the camera housing (17) are provided with hollowed-out stepped grooves, and a cover plate (19) is installed on the stepped grooves. A light source driver (16) is fixed inside the cover plate (19).

Images