Flue gas desulfurization device capable of automatically cleaning scales

The self-cleaning flue gas desulfurization device, using a motor-driven transmission rod and movable ring, support rod and cleaning brush, solves the problem of thoroughly cleaning curved pipes, ensuring the cleanliness of the inner wall of the desulfurization pipe and guaranteeing the normal operation of the equipment.

CN223833035UActive Publication Date: 2026-01-27WUXI HUAXING EAST ELECTRIC POWER ENVIRONMENTAL PROTECTION TECH
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Patent Information

Application Number
CN202423176152.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-23
Publication Date
2026-01-27
Estimated Expiration
2034-12-23

AI Technical Summary

Technical Problem

Existing technologies cannot thoroughly clean desulfurization pipelines, especially curved pipelines. Water backflushing is not suitable for special environments, and long-term accumulation of dirt affects the transport of desulfurization flue gas and the operation of equipment.

Method used

A self-cleaning flue gas desulfurization device was designed. Through the adjustment mechanism and cleaning components, the device utilizes a motor-driven transmission rod and movable ring, support rod and cleaning brush to adapt to different pipe sizes and shapes, and achieve thorough cleaning of the inner wall of the pipe.

Benefits of technology

It improves the applicability to pipes of different sizes and shapes, ensures the cleanliness of the inner wall of the desulfurization pipe, avoids dirt from affecting gas emissions, and ensures the normal operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of desulfurization pipeline cleaning, in particular to a flue gas desulfurization device capable of automatically cleaning scale, which comprises a fixed pipe, an adjusting mechanism is arranged in the fixed pipe, a crushing head is fixedly mounted at the left end of the fixed pipe, and the adjusting mechanism comprises a first motor, a transmission rod, a movable ring, a connecting piece and a supporting rod. A first motor is fixedly installed in the fixing pipe, a transmission rod is arranged at the left end of the first motor, a movable ring is arranged on the outer side of the transmission rod, a connecting piece is arranged on the left side of the movable ring, six sets of supporting rods are arranged on the outer side of the connecting piece, and cleaning brushes are arranged at the ends of the supporting rods. According to the pipeline cleaning device, through the arrangement of the adjusting mechanism, after the connecting piece and the supporting rod are adjusted to proper positions by adjusting the movable ring, the cleaning brush is attached to the position of an inner cavity of a pipeline, under the cooperation of the first motor, the transmission rod and the movable ring, the device is suitable for pipelines of different sizes, and the applicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of desulfurization pipeline cleaning technology, specifically a flue gas desulfurization device that can self-clean up scale buildup. Background Technology

[0002] Desulfurization pipelines are a type of transport pipeline used in desulfurization systems. Because these systems transport solutions containing acidic or alkaline substances, the pipelines must be corrosion-resistant, wear-resistant, and temperature-resistant to ensure the normal operation of the desulfurization system. Commonly used desulfurization pipelines include stainless steel, high-alloy composite steel plates, glass flake steel, and coated linings. However, rubber-lined pipelines are the most widely used in the market. During the transport of desulfurized flue gas, dust entrained in the flue gas easily adheres to the inner wall of the desulfurization pipeline, requiring regular cleaning.

[0003] When cleaning pipelines, water backflushing or a drain cleaning rod is usually used. However, for some curved pipelines, the drain cleaning rod cannot clean them thoroughly, and water backflushing is not suitable for cleaning in some special environments. If dirt accumulates for a long time, it can easily affect the transportation of desulfurized flue gas and thus affect the operation of the overall equipment. Therefore, we have proposed a self-cleaning flue gas desulfurization device to solve the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a self-cleaning flue gas desulfurization device to solve the problems mentioned in the background art, such as the inability to thoroughly clean the pipeline, the inapplicability of water backflushing to cleaning in some special environments, and the potential impact of long-term fouling accumulation on the transport of desulfurized flue gas, thereby affecting the overall operation of the equipment.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a self-cleaning flue gas desulfurization device, comprising a fixed pipe, an adjustment mechanism disposed inside the fixed pipe, a crushing head fixedly installed at the left end of the fixed pipe, and the adjustment mechanism comprising a first motor, a transmission rod, a movable ring, a connecting piece, and a support rod.

[0006] A first motor is fixedly installed inside the fixed tube. A transmission rod is provided at the left end of the first motor. A movable ring is provided on the outside of the transmission rod. A connector is provided on the left side of the movable ring. Six sets of support rods are provided on the outside of the connector. A cleaning brush is provided at the end of each support rod.

[0007] Preferably, the outer surface of the fixed tube is provided with a guide assembly, which includes a fixing block, a connecting rod and a connecting hole. Two sets of fixing blocks are provided on the outer side of the fixed tube corresponding to the position of the support rod. The inner sides of the two sets of fixing blocks are rotatably connected to the connecting rods respectively. The front and rear surfaces of the support rod are provided with connecting holes, and the other end of the connecting rod is rotatably connected to the support rod through the connecting hole.

[0008] Preferably, the right end of the transmission rod is fixedly connected to the output end of the first motor, the left end of the transmission rod is rotatably connected to the left inner wall of the fixed tube, the inner side of the movable ring is provided with a thread that matches the surface of the transmission rod, the right side of the connector is rotatably connected to the movable ring through a bearing, and the inner end of the support rod is rotatably connected to the connector.

[0009] Preferably, a cleaning assembly is provided at the end of the support rod. The cleaning assembly includes a movable groove, a movable rod, a connecting plate, and a spring. The end of the support rod has a movable groove, and a movable rod is movably connected in the movable groove. A connecting plate is fixedly connected to the end of the movable rod. A spring is provided inside the movable groove, and the two ends of the spring abut against the inner walls of the movable rod and the movable groove, respectively.

[0010] Preferably, a drive assembly is provided at the right end of the fixed tube. The drive assembly includes a protective cover and a second motor. The protective cover is rotatably connected to the right end of the fixed tube. The second motor is fixedly installed inside the protective cover. The output end of the second motor is fixedly connected to the fixed tube.

[0011] Preferably, the outer surface of the connector has six sets of sliders arranged in a ring, and the inner wall of the fixing tube has six sets of sliding grooves at equal intervals, the diameter of which is adapted to the sliders.

[0012] Preferably, the left side of the fixing tube is provided with slots at equal intervals, and the diameter of the slots is adapted to the diameter of the connecting rod and the support rod.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. By adjusting the mechanism, this utility model allows the connecting parts and support rods to be adjusted to the appropriate positions when cleaning desulfurization pipelines is required. This enables the cleaning brush to fit into the inner cavity of the pipeline. With the cooperation of the first motor, transmission rod, and movable ring, the device is suitable for pipelines of different sizes, thus improving its applicability.

[0015] 2. This utility model, through the setting of the cleaning component, when driven by the second motor, can drive the fixed pipe and the crushing head to rotate, so that the cleaning brush can rotate and clean the inner cavity of the desulfurization pipeline, avoiding scale buildup in the inner cavity of the desulfurization pipeline that affects the normal emission of gas. Moreover, when cleaning some curved or differently shaped pipelines, through the cooperation of the shape structure of the cleaning brush and the adjustment mechanism, when it comes into contact with the inner wall of the pipeline, the movable rod compresses the spring according to the inner wall of the pipeline, and retracts the movable rod into the movable groove, which can perform in-depth cleaning and is more convenient to use. Attached Figure Description

[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0017] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the adjustment mechanism of this utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the drive component of this utility model;

[0020] Figure 4 This utility model Figure 2 A magnified view of part A in the diagram;

[0021] Figure 5 This utility model Figure 2 A magnified view of part B in the diagram.

[0022] In the diagram: 1. Fixed pipe; 2. Adjusting mechanism; 201. First motor; 202. Transmission rod; 203. Movable ring; 204. Connecting piece; 205. Support rod; 3. Crushing head; 4. Guide assembly; 41. Fixed block; 42. Connecting rod; 43. Connecting hole; 5. Cleaning assembly; 51. Movable groove; 52. Movable rod; 53. Connecting plate; 54. Spring; 6. Cleaning brush; 7. Drive assembly; 71. Protective cover; 72. Second motor; 8. Slider; 9. Slide groove; 10. Slot. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 This utility model provides an embodiment of a self-cleaning flue gas desulfurization device, comprising a fixed pipe 1, an adjusting mechanism 2 disposed inside the fixed pipe 1, a crushing head 3 fixedly installed at the left end of the fixed pipe 1, and the adjusting mechanism 2 comprising a first motor 201, a transmission rod 202, a movable ring 203, a connecting piece 204, and a support rod 205.

[0025] A first motor 201 is fixedly installed inside the fixed tube 1. A transmission rod 202 is provided at the left end of the first motor 201. A movable ring 203 is provided on the outside of the transmission rod 202. A connector 204 is provided on the left side of the movable ring 203. Six sets of support rods 205 are provided on the outside of the connector 204. A cleaning brush 6 is provided at the end of the support rod 205.

[0026] This device, through the setting of adjustment mechanism 2 and cleaning component 5, solves the problem that it is impossible to thoroughly clean the pipeline, and that water backflushing is not suitable for cleaning in some special environments. If dirt accumulates for a long time, it can easily affect the transportation of desulfurization flue gas, thereby affecting the operation of the overall equipment.

[0027] Furthermore, a guide assembly 4 is provided on the outer surface of the fixed tube 1. The guide assembly 4 includes a fixing block 41, a connecting rod 42, and a connecting hole 43. Two sets of fixing blocks 41 are provided on the outer side of the fixed tube 1 corresponding to the support rod 205. The connecting rod 42 is rotatably connected to the inner side of each of the two sets of fixing blocks 41. Connecting holes 43 are opened on the front and rear surfaces of the support rod 205. The other end of the connecting rod 42 is rotatably connected to the support rod 205 through the connecting hole 43. Figure 4 As shown, this structure is used to guide the support rod 205 in a specified direction when it moves via the support rod 205, under the connection of the connecting rod 42.

[0028] Furthermore, the right end of the transmission rod 202 is fixedly connected to the output end of the first motor 201, the left end of the transmission rod 202 is rotatably connected to the inner left wall of the fixed tube 1, the inner side of the movable ring 203 is provided with a thread adapted to the surface of the transmission rod 202, the right side of the connecting piece 204 is rotatably connected to the movable ring 203 through a bearing, and the inner end of the support rod 205 is rotatably connected to the connecting piece 204. Figure 2As shown, this structure is used to start the first motor 201, which drives the transmission rod 202 to rotate, causing the movable ring 203 on the surface of the transmission rod 202 to move to the left along the transmission rod 202. The connecting member 204 is rotatably connected to the movable ring 203, which in turn drives the connecting member 204 to move. When the connecting member 204 moves, the support rod 205 rotates outward, causing the cleaning brush 6 at the top of the support rod 205 to contact the inner wall of the pipe and clean the inner wall of the pipe.

[0029] Furthermore, a cleaning component 5 is provided at the end of the support rod 205. The cleaning component 5 includes a movable groove 51, a movable rod 52, a connecting plate 53, and a spring 54. A movable groove 51 is provided at the end of the support rod 205, and a movable rod 52 is movably connected within the movable groove 51. A connecting plate 53 is fixedly connected to the end of the movable rod 52. A spring 54 is provided inside the movable groove 51, and both ends of the spring 54 abut against the inner walls of the movable rod 52 and the movable groove 51, respectively. Figure 5 As shown, this structure is used to make the cleaning brush 6 move downward along the movable groove 51 when it comes into contact with the inner wall of the pipe, especially when encountering curved or multi-shaped pipes. This causes the movable rod 52 to squeeze the spring 54, making the cleaning brush 6 suitable for different types of pipes and improving the applicability of the device.

[0030] Furthermore, a drive assembly 7 is provided at the right end of the fixed tube 1. The drive assembly 7 includes a protective cover 71 and a second motor 72. The protective cover 71 is rotatably connected to the right end of the fixed tube 1, and the second motor 72 is fixedly installed inside the protective cover 71. The output end of the second motor 72 is fixedly connected to the fixed tube 1. Figure 3 As shown, this structure is used to start the second motor 72, which drives the fixed pipe 1 to rotate, so that the cleaning brush 6 cleans the inner wall of the pipe.

[0031] Furthermore, the outer surface of the connector 204 has six sets of sliders 8 arranged in a ring array, and the inner wall of the fixing tube 1 has six sets of sliding grooves 9 equidistantly spaced, the diameter of which is adapted to the sliders 8. Figure 3 As shown, this structure is used to move the connecting member 204 by the movable ring 203 through the slider 8 on the outside of the connecting member 204, and the connecting member 204 moves along the slide groove 9 through the slider 8.

[0032] Furthermore, slots 10 are equidistantly provided on the left side of the fixed tube 1, and the diameter of the slots 10 is adapted to the diameter of the two sets of connecting rods 42 and the support rod 205. For example... Figure 3 As shown, this structure is used to allow the connecting rod 42 to rotate as the support rod 205 moves through the slot 10, and to lock the end of the support rod 205 into the slot 10.

[0033] Working principle: When using, such as Figure 2 and Figure 3 As shown, first adjust the device according to the diameter of the pipe, start the first motor 201, which drives the transmission rod 202 to rotate, causing the movable ring 203 on the surface of the transmission rod 202 to move to the left along the transmission rod 202. The connecting piece 204 is rotatably connected to the movable ring 203, causing the connecting piece 204 to move. As the connecting piece 204 moves, the outer slider 8 moves along the slide groove 9. Simultaneously, as... Figure 2 and Figure 3 As shown, under the connecting action of the connecting rod 42, the support rod 205 is guided, causing the support rod 205 to rotate in the specified direction, bringing the cleaning brush 6 at the top of the support rod 205 into contact with the inner wall of the pipe, such as... Figure 1 and Figure 3 As shown, the second motor 72 is started, which drives the fixed pipe 1 to rotate, causing the cleaning brush 6 to clean the inner wall of the pipe. Figure 5 As shown, when encountering curved or multi-shaped pipes, the cleaning brush 6 moves the connecting plate 53 downward along the movable groove 51 when it comes into contact with the inner wall of the pipe, causing the movable rod 52 to squeeze the spring 54. When it moves to the appropriate inner wall, the cleaning brush 6 is brought into contact with the inner wall of the pipe again under the action of the spring 54. This allows the cleaning brush 6 to be used for different types of pipes. The above is the complete working principle of this utility model.

[0034] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A self-cleaning flue gas desulfurization device, comprising a fixed pipe (1), characterized in that: An adjustment mechanism (2) is provided inside the fixed tube (1). A crushing head (3) is fixedly installed at the left end of the fixed tube (1). The adjustment mechanism (2) includes a first motor (201), a transmission rod (202), a movable ring (203), a connecting piece (204), and a support rod (205). A first motor (201) is fixedly installed inside the fixed tube (1). A transmission rod (202) is provided at the left end of the first motor (201). A movable ring (203) is provided on the outside of the transmission rod (202). A connector (204) is provided on the left side of the movable ring (203). Six sets of support rods (205) are provided on the outside of the connector (204). A cleaning brush (6) is provided at the end of the support rod (205).

2. The flue gas desulfurization device with self-cleaning scaling as described in claim 1, characterized in that: The outer surface of the fixed tube (1) is provided with a guide assembly (4). The guide assembly (4) includes a fixed block (41), a connecting rod (42) and a connecting hole (43). Two sets of fixed blocks (41) are provided on the outer side of the fixed tube (1) corresponding to the support rod (205). The inner sides of the two sets of fixed blocks (41) are respectively rotatably connected to the connecting rod (42). The front and rear sides of the support rod (205) are provided with connecting holes (43). The other end of the connecting rod (42) is rotatably connected to the support rod (205) through the connecting hole (43).

3. The flue gas desulfurization device with self-cleaning scaling as described in claim 1, characterized in that: The right end of the transmission rod (202) is fixedly connected to the output end of the first motor (201), the left end of the transmission rod (202) is rotatably connected to the left inner wall of the fixed tube (1), the inner side of the movable ring (203) is provided with a thread that matches the surface of the transmission rod (202), the right side of the connector (204) is rotatably connected to the movable ring (203) through a bearing, and the inner end of the support rod (205) is rotatably connected to the connector (204).

4. The self-cleaning flue gas desulfurization device according to claim 1, characterized in that: A cleaning component (5) is provided at the end of the support rod (205). The cleaning component (5) includes a movable groove (51), a movable rod (52), a connecting plate (53), and a spring (54). The end of the support rod (205) is provided with a movable groove (51). The movable rod (52) is movably connected in the movable groove (51). The end of the movable rod (52) is fixedly connected to the connecting plate (53). The inside of the movable groove (51) is provided with a spring (54). The two ends of the spring (54) abut against the inner wall of the movable rod (52) and the movable groove (51), respectively.

5. A self-cleaning flue gas desulfurization device according to claim 1, characterized in that: A drive assembly (7) is provided at the right end of the fixed tube (1). The drive assembly (7) includes a protective cover (71) and a second motor (72). The right end of the fixed tube (1) is rotatably connected to the protective cover (71). The second motor (72) is fixedly installed inside the protective cover (71). The output end of the second motor (72) is fixedly connected to the fixed tube (1).

6. A self-cleaning flue gas desulfurization device according to claim 1, characterized in that: The outer surface of the connector (204) has six sets of sliders (8) arranged in a ring, and the inner wall of the fixing tube (1) has six sets of sliding grooves (9) at equal intervals, the diameter of the sliding grooves (9) being adapted to the sliders (8).

7. A self-cleaning flue gas desulfurization device according to claim 1, characterized in that: The fixed tube (1) has slots (10) equidistantly provided on its left side, and the diameter of the slots (10) is adapted to the diameter of the connecting rod (42) and the support rod (205).