Multi-station synchronous welding device for iron components

Abstract

The utility model relates to the field of machining, in particular to an iron component multi-station synchronous welding device which comprises a rotating part, a groove is formed in the middle of the rotating part and is of a circular structure, a circle of rack is installed on the inner side of the groove, a sliding rail is rotationally connected to the lower portion of the rotating part, and a first driving assembly is arranged in the middle of the rotating part. The first driving assembly comprises a first driving motor and a gear, the first driving motor is arranged in the middle of the rotating part, four foot supports are installed on the outer side of the first driving motor, the gear is connected to an output shaft of the first driving motor, the rack is meshed with the gear, and protection mechanisms are arranged on the upper portion and the lower portion of the rotating part. Through cooperation of the second driving assembly and the protection assembly, electric arc sparks are effectively prevented from splashing during welding, the operation safety is greatly improved, operators are protected against the risk of being scalded, in addition, the heat dissipation mechanism can rapidly dissipate heat generated in the welding process, the local overheating phenomenon is avoided, and the service life of the welding machine is prolonged. And long-term stable operation of equipment is ensured.

Description

Technical Field

[0001] This utility model relates to the field of machining, and in particular to a multi-station synchronous welding device for iron components. Background Technology

[0002] Multi-station synchronous welding equipment for iron components is a specialized piece of equipment designed to improve welding efficiency and ensure welding quality. With the continuous development of industrial manufacturing technology, the demand for iron components is not only reflected in quantity, but also in quality and production efficiency. Existing welding equipment on the market can realize multi-station welding technology, which greatly improves production efficiency and output. However, it may not take into account that during the welding process, the sparks generated by the electric arc may cause burns or other injuries to the operator, affecting the safety of the working environment. In addition, the high temperature generated during the welding process may cause local overheating of the equipment, directly damaging the integrity of the equipment structure and significantly shortening its service life.

[0003] Therefore, in order to address the above problems, a multi-station synchronous welding device for iron components is now being developed. Utility Model Content

[0004] To overcome the shortcomings of existing devices that may not take into account the potential for burns or other injuries to operators caused by sparks generated during welding, affecting the safety of the working environment, and the high temperatures generated during welding that may cause localized overheating of the equipment, directly damaging the integrity of the equipment structure and significantly shortening its service life, this utility model provides a multi-station synchronous welding device for iron components.

[0005] The technical implementation scheme of this utility model is as follows: a multi-station synchronous welding device for iron components, including a rotating component, a groove with a circular structure in the middle of the rotating component, a rack installed on the inner side of the groove, a slide rail rotatably connected to the lower part of the rotating component, a first driving assembly in the middle of the rotating component, the first driving assembly including a first driving motor and a gear, the first driving motor in the middle of the rotating component, four feet installed on the outer side of the first driving motor, a gear connected to the output shaft of the first driving motor, the rack meshing with the gear, and anti-gears provided on the upper and lower parts of the rotating component. The protective mechanism is specifically designed to protect the iron hook from sparks generated by the electric arc during welding operations. The protective mechanism includes a mounting base, with two symmetrical mounting bases arranged on the upper and lower sides of the rotating component. A second drive assembly is mounted on the left mounting base, which consists of a second drive motor and a guide rod. The second drive motor is mounted on the left mounting base, and the guide rod is connected to the output shaft of the second drive motor. The guide rod is rotatably connected to the right mounting base, and two sets of protective components are connected to the guide rod.

[0006] In addition, it is particularly preferred that the device also includes a heat dissipation mechanism, which includes a base. Four bases are connected to the upper side of the rotating component. Each base is connected to a heat dissipation fin, and each heat dissipation fin is connected to a mounting plate. Each mounting plate has a reserved hole for installing and fixing iron components.

[0007] Furthermore, it is particularly preferred that the rotating component has a disc-shaped structure.

[0008] Furthermore, it is particularly preferred that the slide rail has a ring structure.

[0009] Furthermore, it is particularly preferred that each of the legs has mounting holes for stability.

[0010] Furthermore, it is particularly preferred that the mounting plates are all square in structure.

[0011] By adopting the above technical solution, compared with the prior art, this utility model has the following advantages:

[0012] This invention effectively prevents arc sparks from splashing during welding through the cooperation of the second drive component and the protective component, greatly improving the safety of the operation and protecting the operator from the risk of burns. In addition, the heat dissipation mechanism can quickly dissipate the heat generated during the welding process, avoiding local overheating and ensuring the long-term stable operation of the equipment. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a partial unfolded three-dimensional structural diagram of the present invention.

[0015] Figure 3 This is a three-dimensional structural diagram of the protective mechanism of this utility model.

[0016] Figure 4 This is a partially exploded three-dimensional structural diagram of the heat dissipation mechanism of this utility model.

[0017] The above-mentioned figures include the following reference numerals: 1. Rotating component, 2. Slide rail, 3. First drive assembly, 4. Protective mechanism, 41. Mounting base, 42. Second drive assembly, 43. Protective assembly, 5. Heat dissipation mechanism, 51. Base, 52. Heat dissipation fins, 53. Mounting plate. Detailed Implementation

[0018] The preferred technical solution of this utility model will be described in detail below with reference to the accompanying drawings.

[0019] Example 1

[0020] A multi-station synchronous welding device for iron components, such as Figures 1-4 As shown, the device includes a rotating component 1, which is a disc-shaped structure with a groove in the center. The groove is circular, and a rack is mounted inside the groove. A slide rail 2, which is annular, is rotatably connected to the lower part of the rotating component 1. A first drive assembly 3, which includes a first drive motor and gears, is located in the center of the rotating component 1. The first drive motor has four feet mounted on its outer side, each with mounting holes for stability. A gear is connected to the output shaft of the first drive motor, and the rack meshes with the gear. Anti-gear is provided at the top and bottom of the rotating component 1. The protective mechanism 4 is designed to protect the iron hook from sparks caused by the electric arc during welding operations. The protective mechanism 4 includes a mounting base 41. The rotating part 1 is provided with two symmetrical mounting bases 41 on both the top and bottom. A second drive assembly 42 is mounted on the left mounting base 41. The second drive assembly 42 consists of a second drive motor and a guide rod. The second drive motor is mounted on the left mounting base 41. A guide rod is connected to the output shaft of the second drive motor. The guide rod is rotatably connected to the right mounting base 41. Two sets of protective components 43 are connected to the guide rod.

[0021] It should be noted that this device can be used for multi-station synchronous welding operations on iron components. This device provides an efficient and safe operating procedure. First, accurately position the device at the desired operating location. Then, activate the second drive assembly 42. At this time, the output shaft of the second drive motor drives the guide rod to rotate, causing the protective assembly 43 to rotate outward, reserving sufficient installation space for the iron component. After adjustment, close the second drive assembly 42. Next, activate the first drive assembly 3, causing the output shaft of the first drive motor to drive the gear to rotate. Because the gear and rack are tightly meshed, the rotating part 1 moves smoothly along the slide rail 2, allowing... The operator securely installs multiple iron components onto the mounting plate 53 sequentially through the pre-drilled holes. After all the iron components are secured, the second drive assembly 42 is activated again, causing the output shaft of the second drive motor to rotate the guide rod in the opposite direction, thus returning the protective assembly 43 to its initial position. Subsequently, the robotic arm is activated to precisely weld the iron components according to the preset program. Throughout the welding process, the flexible rotation of the rotating part 1 and the effective cooperation of the protective mechanism 4 greatly reduce the risk of burns to the operator, ensuring the safety and efficiency of the operation. This device not only improves the efficiency of welding but also strengthens the installation protection measures for the working environment.

[0022] Example 2

[0023] Based on Example 1, such as Figure 1 and Figure 4As shown, it also includes a heat dissipation mechanism 5, which includes a base 51. Four bases 51 are connected to the upper side of the rotating part 1. Each base 51 is connected to a heat dissipation fin 52. Each heat dissipation fin 52 is connected to a mounting plate 53. The mounting plates 53 are all square structures and have reserved holes for installing and fixing iron components.

[0024] It should be noted that during the synchronous welding of the iron hook parts, the high temperature generated during the welding process may cause the mounting plate 53 to conduct heat to the rotating part 1, resulting in local overheating. This situation will not only damage the structural integrity of the rotating part 1, but may also significantly shorten its service life. This device is equipped with a specially designed heat dissipation mechanism 5 to effectively manage and dissipate heat. When the iron hook parts are fixed on the mounting plate 53 for welding, the heat accumulated on the mounting plate 53 due to the heat will be directed to the adjacent heat dissipation fins 52. These heat dissipation fins 52 accelerate the heat dissipation process by increasing the surface area in contact with the air, thereby effectively preventing excessive heat from being conducted to the rotating part 1. This not only protects the rotating part 1 from high temperature, but also greatly extends the service life of the rotating part 1.

[0025] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. All equivalent substitutions made within the principles of this utility model should be included within the protection scope of this utility model. Contents not described in detail in this utility model are existing technologies known to those skilled in the art.

Claims

1. A multi-station synchronous welding device for iron components, characterized in that, The device includes a rotating component (1) with a groove in the middle. The groove is circular and a rack is installed inside the groove. A slide rail (2) is rotatably connected to the lower part of the rotating component (1). A first drive assembly (3) is provided in the middle of the rotating component (1). The first drive assembly (3) includes a first drive motor and a gear. The first drive motor is provided in the middle of the rotating component (1). Four feet are installed on the outside of the first drive motor. A gear is connected to the output shaft of the first drive motor. The rack meshes with the gear. Protective mechanisms (4) are provided on the upper and lower parts of the rotating component (1). The protective mechanisms (4) are specifically designed to protect the iron hook. Designed to protect against sparks caused by the electric arc during welding operations, the protective mechanism (4) includes a mounting base (41). The rotating part (1) is provided with two symmetrical mounting bases (41) on both the top and bottom. A second drive assembly (42) is mounted on the left mounting base (41). The second drive assembly (42) consists of a second drive motor and a guide rod. The second drive motor is mounted on the left mounting base (41). The guide rod is connected to the output shaft of the second drive motor. The guide rod is rotatably connected to the right mounting base (41). Two sets of protective assemblies (43) are connected to the guide rod.

2. The multi-station synchronous welding device for iron components as described in claim 1, characterized in that, It also includes a heat dissipation mechanism (5), which includes a base (51). Four bases (51) are connected to the upper side of the rotating part (1). Each base (51) is connected to a heat dissipation fin (52). Each heat dissipation fin (52) is connected to a mounting plate (53). Each mounting plate (53) has a reserved hole for installing and fixing iron components.

3. The multi-station synchronous welding device for iron components as described in claim 1, characterized in that, The rotating component (1) has a disc-shaped structure.

4. The multi-station synchronous welding device for iron components as described in claim 1, characterized in that, The slide rail (2) has a ring structure.

5. The multi-station synchronous welding device for iron components as described in claim 1, characterized in that, Each of the legs has mounting holes for stability.

6. The multi-station synchronous welding device for iron components as described in claim 2, characterized in that, All mounting plates (53) are square structures.

Images