Multilayer stirring enzymolysis tank

Abstract

The utility model provides a multi-layer stirring enzymolysis tank, relates to the technical field of enzymolysis equipment, and aims to solve the problems that in the stirring process of the enzymolysis tank, the uniformity is poor, materials are easy to deposit at the bottom of the tank, the uniformity of enzymolysis is easy to influence, the enzymolysis reaction cannot be fully carried out, the quality of products is uneven, and the overall yield is reduced. Comprising an enzymolysis tank, a group of mounting frames are slidably mounted at the top of the enzymolysis tank, a group of stirring blades are fixedly mounted at the bottom of a rotating shaft, and four groups of stirring blades are fixedly mounted on a second shaft; under the action of the elastic pieces on the supporting rods, the stirring blades at the bottom of the rotating shaft are always in contact with the bottom of the enzymolysis tank, and the four groups of stirring blades on the second shaft move up and down in a reciprocating manner while the second shaft rotates, so that operation at different heights can be carried out in the enzymolysis tank; materials at different heights and in different areas are fully stirred, so that enzyme is fully contacted with a substrate, and the enzymolysis reaction speed is accelerated.

Description

Technical Field

[0001] This utility model belongs to the technical field of enzymatic hydrolysis equipment, and more specifically, it relates to a multi-layer stirred enzymatic hydrolysis tank. Background Technology

[0002] Enzymatic hydrolysis tanks are crucial equipment in the enzymatic hydrolysis process of bone paste production. Enzymatic hydrolysis is the process of breaking down substrates (such as proteins in meat) into substances with unique flavors, such as amino acids, small peptides, and peptide molecules.

[0003] Existing multi-layer stirred enzymatic hydrolyzers suffer from poor uniformity during stirring, leading to material sedimentation at the bottom and affecting the uniformity of enzymatic hydrolysis. This results in incomplete enzymatic hydrolysis, inconsistent product quality, and reduced overall yield. Furthermore, the ineffective stirring and enzymatic hydrolysis of materials negatively impacts the working efficiency of the enzymatic hydrolyzer. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a multi-layer stirred enzymatic hydrolysis tank. This solves the problems of poor uniformity during stirring in existing similar enzymatic hydrolysis tanks, where materials tend to settle at the bottom of the tank, affecting the uniformity of enzymatic hydrolysis and preventing the enzymatic hydrolysis reaction from proceeding fully. Consequently, the product quality is inconsistent, reducing the overall yield. Furthermore, the lack of effective stirring and enzymatic hydrolysis of materials can affect the working efficiency of the enzymatic hydrolysis tank.

[0005] This utility model of a multi-layer stirred enzymatic hydrolysis tank is achieved through the following specific technical means:

[0006] Multi-layer stirred enzymatic hydrolysis tank, including an enzymatic hydrolysis tank;

[0007] A set of mounting brackets is slidably mounted on the top of the enzymatic hydrolysis tank. A set of motors is fixedly mounted on the mounting brackets. A set of rotating shafts is fixedly mounted on the drive shafts of the motors. A set of second shafts is slidably mounted on the rotating shafts. A set of movable brackets is also slidably mounted on the top of the enzymatic hydrolysis tank. A set of limiting rotating holes is opened at the inner end of the movable brackets. A set of shaft bodies is fixedly mounted on the top of the second shafts, and the shaft bodies at the top of the second shafts are rotatably mounted on the limiting rotating holes at the inner end of the movable brackets. A set of rotating rods is also rotatably mounted on the mounting brackets, and the inner end of the rotating rods is meshed with the rotating shafts for transmission. A set of stirring blades is fixedly mounted on the bottom of the rotating shafts. Four sets of stirring blades are fixedly mounted on the second shafts.

[0008] In at least some embodiments, the outer end of the movable frame is provided with two sets of sliding holes, and the two sets of sliding holes at the outer end of the movable frame are respectively slidably installed on two sets of support rods at the right end of the enzymatic hydrolysis tank.

[0009] In at least some embodiments, two sets of support rods are fixedly installed at both ends of the enzymatic hydrolysis vessel, and two sets of connecting plates are fixedly installed at both ends of the mounting frame. Guide holes are provided on the connecting plates, and the guide holes of the connecting plates at both ends of the mounting frame are slidably installed on the support rods at both ends of the enzymatic hydrolysis vessel.

[0010] In at least some embodiments, a set of splined shafts is fixedly installed at the bottom of the rotating shaft, and a set of splined grooves are provided on the second shaft, with the splined grooves on the second shaft slidably installed on the splined shafts at the bottom of the rotating shaft.

[0011] In at least some embodiments, a set of elastic elements are respectively sleeved on the support rods at both ends of the enzymatic hydrolysis vessel, and the bottom of the elastic elements is in contact with the top surface of the connecting plate on the mounting frame.

[0012] In at least some embodiments, a set of connecting grooves is provided laterally at the outer end of the movable frame, a set of turntables is fixedly installed at the outer end of the rotating rod, a set of connecting shafts is fixedly installed at the outer end of the turntables, and the connecting shafts at the outer end of the turntables are slidably installed on the connecting grooves at the outer end of the movable frame.

[0013] In at least some embodiments, a set of first bevel gears is fixedly installed on the rotating shaft, and a set of second bevel gears is fixedly installed on the inner end of the rotating rod, and the first bevel gears on the rotating shaft are meshed and connected to the second bevel gears at the inner end of the rotating rod.

[0014] Compared with the prior art, the multi-layer stirred enzymatic hydrolysis tank of this invention has the following beneficial effects:

[0015] 1. The mounting bracket is designed to allow for sliding installation onto the support rods at both ends of the enzymatic hydrolysis tank via the guide holes in the connecting plates at both ends of the mounting bracket. The motor drives the stirring blades at the bottom of the rotating shaft to rotate, and in conjunction with the elastic elements on the support rods, ensures that the stirring blades at the bottom of the rotating shaft are always in contact with the bottom of the enzymatic hydrolysis tank, preventing material from easily accumulating at the bottom of the enzymatic hydrolysis tank and affecting the effectiveness of the device.

[0016] 2. The movable frame is designed to facilitate the transmission connection between the first bevel gear on the rotating shaft and the second bevel gear at the inner end of the rotating rod. The motor drives the rotating shaft, which in turn drives the rotating rod to rotate. The connecting shaft at the outer end of the turntable is slidably installed on the connecting groove at the outer end of the movable frame. The two sets of sliding holes at the outer end of the movable frame are slidably installed on the two sets of support rods at the right end of the enzymatic hydrolysis tank, allowing the movable frame to move up and down reciprocally. The spline groove on the second shaft is slidably installed on the spline shaft at the bottom of the rotating shaft. The shaft body at the top of the second shaft is rotatably installed on the limiting rotating hole at the inner end of the movable frame. This allows the four sets of stirring blades on the second shaft to move up and down reciprocally while the second shaft rotates, enabling different levels of operation inside the enzymatic hydrolysis tank. This ensures thorough mixing of materials at different heights and in different areas, allowing the enzyme and substrate to come into full contact, accelerating the enzymatic hydrolysis reaction rate. This design is suitable for large-scale enzymatic hydrolysis production processes and improves the working efficiency of the device. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the front side axis of this utility model.

[0018] Figure 2 This is a schematic diagram of the rear side shaft of this utility model.

[0019] Figure 3 This is an internal schematic diagram of the present invention.

[0020] Figure 4 This is a schematic diagram of the disassembly and assembly of the enzymatic hydrolysis vessel of this utility model.

[0021] Figure 5 This is a schematic diagram of the disassembly and assembly of the second shaft of this utility model.

[0022] Figure 6 This is an installation diagram of the mobile frame of this utility model.

[0023] In the diagram, the correspondence between component names and drawing numbers is as follows:

[0024] 1. Enzymatic hydrolysis vessel; 101. Support rod; 1011. Elastic component; 2. Mounting frame; 201. Connecting plate; 202. Motor; 203. Rotating shaft; 2031. Splined shaft; 2032. First bevel gear; 204. Rotating rod; 2041. Second bevel gear; 2042. Turntable; 2043. Connecting shaft; 3. Moving frame; 301. Limiting rotating hole; 302. Sliding hole; 303. Connecting groove; 4. Second shaft; 401. Shaft body; 402. Splined groove; 5. Stirring blade. Detailed Implementation

[0025] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples.

[0026] As attached Figure 1 To be continued Figure 6 As shown:

[0027] Example 1: This utility model provides a multi-layer stirred enzymatic hydrolysis tank, including an enzymatic hydrolysis tank 1;

[0028] A set of mounting brackets 2 are slidably mounted on the top of the enzymatic hydrolysis tank 1. A set of motors 202 are fixedly mounted on the mounting brackets 2. A set of rotating shafts 203 are fixedly mounted on the drive shaft of the motors 202. A set of second shafts 4 are slidably mounted on the rotating shafts 203. A set of movable brackets 3 are also slidably mounted on the top of the enzymatic hydrolysis tank 1. A set of limiting rotating holes 301 are opened at the inner end of the movable brackets 3. A set of shaft bodies 401 are fixedly mounted on the top of the second shafts 4, and the shaft bodies 401 at the top of the second shafts 4 are rotatably mounted on the limiting rotating holes 301 at the inner end of the movable brackets 3. A set of rotating rods 204 are also rotatably mounted on the mounting brackets 2, and the inner end of the rotating rods 204 is meshed and connected to the rotating shafts 203. A set of stirring blades 5 are fixedly mounted on the bottom of the rotating shafts 203. Four sets of stirring blades 5 are fixedly mounted on the second shafts 4.

[0029] like Figure 4 As shown, two sets of support rods 101 are fixedly installed at both ends of the enzymatic hydrolysis tank 1, and two sets of connecting plates 201 are fixedly installed at both ends of the mounting frame 2. The connecting plates 201 have guide holes, and the guide holes of the connecting plates 201 at both ends of the mounting frame 2 are slidably installed on the support rods 101 at both ends of the enzymatic hydrolysis tank 1. A set of elastic elements 1011 are sleeved on the support rods 101 at both ends of the enzymatic hydrolysis tank 1, and the bottom of the elastic elements 1011 is in contact with the top surface of the connecting plates 201 on the mounting frame 2. Specifically, the guide holes of the connecting plates 201 at both ends of the mounting frame 2 are slidably installed on the support rods 101 at both ends of the enzymatic hydrolysis tank 1. The motor 202 drives the stirring blades 5 at the bottom of the rotating shaft 203 to rotate. With the help of the elastic elements 1011 on the support rods 101, the stirring blades 5 at the bottom of the rotating shaft 203 are always in contact with the bottom of the enzymatic hydrolysis tank 1, which prevents the material at the bottom of the enzymatic hydrolysis tank 1 from easily accumulating and affecting the use effect of the device.

[0030] like Figure 5 and Figure 6As shown, a set of first bevel gears 2032 is fixedly installed on the rotating shaft 203, and a set of second bevel gears 2041 is fixedly installed on the inner end of the rotating rod 204. The first bevel gears 2032 on the rotating shaft 203 are meshed and connected to the second bevel gears 2041 at the inner end of the rotating rod 204. Two sets of sliding holes 302 are opened at the outer end of the moving frame 3, and the two sets of sliding holes 302 at the outer end of the moving frame 3 are slidably installed on the two sets of support rods 101 at the right end of the enzymatic hydrolysis tank 1. A set of connecting grooves 30 are opened laterally at the outer end of the moving frame 3. 3. A set of turntables 2042 are fixedly installed on the outer end of the rotating rod 204. A set of connecting shafts 2043 are fixedly installed on the outer end of the turntables 2042. The connecting shafts 2043 at the outer end of the turntables 2042 are slidably installed on the connecting grooves 303 at the outer end of the movable frame 3. A set of splined shafts 2031 are fixedly installed on the bottom of the rotating shaft 203. A set of splined grooves 402 are opened on the second shaft 4. The splined grooves 402 on the second shaft 4 are slidably installed on the splined shafts 2031 at the bottom of the rotating shaft 203. Specifically, the rotating shaft 2042... The first bevel gear 2032 on the rotating rod 204 meshes with the second bevel gear 2041 at the inner end of the rotating rod 204 for transmission. The motor 202 drives the rotating shaft 203 to rotate the rotating rod 204. The connecting shaft 2043 at the outer end of the turntable 2042 is slidably mounted on the connecting groove 303 at the outer end of the moving frame 3. The two sets of sliding holes 302 at the outer end of the moving frame 3 are slidably mounted on the two sets of support rods 101 at the right end of the enzymatic hydrolysis tank 1, so that the moving frame 3 can move up and down reciprocally. The spline groove 402 on the second shaft 4 is slidably mounted on the rotating rod 204. On the splined shaft 2031 at the bottom of the rotating shaft 203, the shaft body 401 at the top of the second shaft 4 is rotatably mounted on the limiting rotating hole 301 at the inner end of the moving frame 3. This allows the second shaft 4 to rotate while the four sets of stirring blades 5 on the second shaft 4 reciprocate up and down, so as to carry out different height operations inside the enzymatic hydrolysis tank 1, achieve full stirring of materials in different heights and areas, make full contact between the enzyme and the substrate, accelerate the enzymatic hydrolysis reaction rate, and is suitable for large-scale enzymatic hydrolysis production processes, thereby improving the working efficiency of the device.

[0031] The specific usage and function of this embodiment are as follows:

[0032] In use, the motor 202 drives the stirring blades 5 at the bottom of the rotating shaft 203 to rotate. This, combined with the elastic element 1011 on the support rod 101, ensures that the stirring blades 5 at the bottom of the rotating shaft 203 are always in contact with the bottom of the enzymatic hydrolysis tank 1, preventing material from easily accumulating at the bottom of the tank and affecting the device's performance. The first bevel gear 2032 on the rotating shaft 203 meshes with the second bevel gear 2041 at the inner end of the rotating rod 204. The motor 202 drives the rotating shaft 203, which in turn drives the rotating rod 204 to rotate. Two sets of sliding holes 302 at the outer end of the moving frame 3 are slidably installed on the two sets of support rods 101 at the right end of the enzymatic hydrolysis tank 1, allowing the moving frame 3 to move up and down. This causes the second shaft 4 to rotate while the four sets of stirring blades 5 on it move up and down, performing different height operations inside the enzymatic hydrolysis tank 1. This ensures thorough mixing of materials at different heights and in different areas, allowing the enzyme to fully contact the substrate, accelerating the enzymatic hydrolysis reaction, and making it suitable for large-scale enzymatic hydrolysis production processes, thus improving the device's working efficiency.

[0033] The following points should be noted in this article:

[0034] 1. The accompanying drawings of the embodiments disclosed herein only relate to the structures involved in the embodiments disclosed herein; other structures can be referred to in general design.

[0035] 2. Where there is no conflict, the embodiments of this disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0036] The above are merely specific embodiments of this disclosure, but the scope of protection of this disclosure is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the scope of the technology disclosed in this disclosure should be included within the scope of protection of this disclosure. Therefore, the scope of protection of this disclosure should be determined by the scope of the claims.

Claims

1. A multi-layer stirred enzymatic hydrolysis tank, characterized in that: Includes an enzymatic hydrolysis tank (1); A set of mounting brackets (2) is slidably mounted on the top of the enzymatic hydrolysis tank (1). A set of motors (202) is fixedly mounted on the mounting brackets (2). A set of rotating shafts (203) is fixedly mounted on the drive shaft of the motors (202). A set of second shafts (4) is slidably mounted on the rotating shafts (203). A set of movable brackets (3) is also slidably mounted on the top of the enzymatic hydrolysis tank (1). A set of limiting rotating holes (301) is opened at the inner end of the movable brackets (3). The top of the second shafts (4) is fixedly mounted on the second shafts (4). A set of shafts (401) is fixedly installed, and the shaft (401) at the top of the second shaft (4) is rotatably installed on the limiting rotating hole (301) at the inner end of the movable frame (3). A set of rotating rods (204) is also rotatably installed on the mounting frame (2), and the inner end of the rotating rods (204) is meshed with the rotating shaft (203) for transmission. A set of stirring blades (5) is fixedly installed at the bottom of the rotating shaft (203), and four sets of stirring blades (5) are fixedly installed on the second shaft (4).

2. The multi-layer stirred enzymatic hydrolysis tank according to claim 1, characterized in that: Two sets of support rods (101) are fixedly installed at both ends of the enzymatic hydrolysis tank (1), and two sets of connecting plates (201) are fixedly installed at both ends of the mounting frame (2). The connecting plates (201) are provided with guide holes, and the guide holes of the connecting plates (201) at both ends of the mounting frame (2) are slidably installed on the support rods (101) at both ends of the enzymatic hydrolysis tank (1).

3. The multi-layer stirred enzymatic hydrolysis tank according to claim 1, characterized in that: A set of elastic elements (1011) are respectively sleeved on the support rods (101) at both ends of the enzymatic hydrolysis tank (1), and the bottom of the elastic element (1011) is in contact with the top surface of the connecting plate (201) on the mounting frame (2).

4. The multi-layer stirred enzymatic hydrolysis tank according to claim 1, characterized in that: A set of first bevel gears (2032) is fixedly installed on the rotating shaft (203), and a set of second bevel gears (2041) is fixedly installed on the inner end of the rotating rod (204). The first bevel gears (2032) on the rotating shaft (203) are meshed and connected to the second bevel gears (2041) at the inner end of the rotating rod (204).

5. The multi-layer stirred enzymatic hydrolysis tank according to claim 1, characterized in that: The outer end of the movable frame (3) is provided with two sets of sliding holes (302), and the two sets of sliding holes (302) at the outer end of the movable frame (3) are respectively slidably installed on the two sets of support rods (101) at the right end of the enzymatic hydrolysis tank (1).

6. The multi-layer stirred enzymatic hydrolysis tank according to claim 1, characterized in that: The outer end of the movable frame (3) is provided with a set of connecting grooves (303) in the horizontal direction. The outer end of the rotating rod (204) is fixedly installed with a set of turntables (2042). The outer end of the turntables (2042) is fixedly installed with a set of connecting shafts (2043), and the connecting shafts (2043) at the outer end of the turntables (2042) are slidably installed on the connecting grooves (303) at the outer end of the movable frame (3).

7. The multi-layer stirred enzymatic hydrolysis tank according to claim 1, characterized in that: A set of splined shafts (2031) are fixedly installed at the bottom of the rotating shaft (203), and a set of splined grooves (402) are opened on the second shaft (4), and the splined grooves (402) on the second shaft (4) are slidably installed on the splined shafts (2031) at the bottom of the rotating shaft (203).

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