Multi-thickness insulating film sheet material identification device
By designing a multi-thickness insulating film material identification device, and utilizing adsorption and visual recognition technologies, the problems of low efficiency and poor accuracy in insulating film thickness detection were solved, achieving efficient and accurate detection of multiple thicknesses.
Patent Information
- Application Number
- CN202520503667.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-21
AI Technical Summary
Existing technologies for measuring the thickness of insulating films suffer from low efficiency and poor accuracy, and cannot meet the problem of measuring multiple thicknesses.
A multi-thickness insulating film material identification device was designed. By setting a support plate and a detection plate on the processing table shell, the insulating film is adsorbed onto the detection plate using an adsorption device, and visual recognition and weight detection are performed by an identification camera. Different films are limited and calibrated by combining detection plates of different lengths and limiting blocks.
It improves the efficiency and accuracy of insulating film thickness detection, can adapt to the detection needs of various thicknesses, and simplifies the detection process of films of different lengths.
Smart Images

Figure CN223841142U_ABST
Abstract
Description
Technical Field
[0001] This utility model application relates to the technical field of electronics / new energy, specifically a multi-thickness insulating film sheet identification device. Background Technology
[0002] In current new energy batteries or electronic devices, insulating films can effectively prevent direct contact between the positive and negative electrodes inside the battery, thereby avoiding short circuits and overheating. In the structure of lithium batteries, insulating films are usually used as separators. They are located between the positive and negative electrodes of the battery, allowing lithium ions to pass through while blocking the flow of electrons, ensuring the normal charging and discharging process of the battery. In addition, insulating films can also provide mechanical strength, protect the internal structure of the battery, and prevent physical damage. In some high-performance lithium batteries, insulating films may also have good chemical stability to cope with the strong acidic environment inside the battery.
[0003] Insulating films are widely used in electronics, electrical and other fields. Their thickness is an important parameter affecting product performance. At present, the thickness of insulating films is mainly measured manually or by single thickness measuring equipment, which has problems such as low efficiency, poor accuracy and inability to adapt to multi-thickness measurement. Summary of the Invention
[0004] To address the problems of low efficiency, poor accuracy, and inability to adapt to multi-thickness detection in manual measurement or single-thickness detection equipment, this utility model provides a multi-thickness insulating film sheet identification device to solve the above problems.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A multi-thickness insulating film sheet identification device includes a processing table housing. A rotating motor is installed inside the processing table housing. A material turntable is fixed to the output end of the rotating motor inside the processing table housing. Several material support plates are fixed to the top surface of the material turntable. A support plate is provided at one end of the top surface of the processing table housing. A detection plate is fixed to the top surface of the support plate. A support gantry is fixed to the top surface of the processing table housing. A second slide rail is fixed to the support gantry. A first cylinder is fixed to one end of the second slide rail. A second slider is slidably disposed at the bottom end of the second slide rail. The output end of the first cylinder extends into the second slide rail and is fixedly connected to the second slider. A second cylinder is fixed to the bottom end of the second slider. An adsorption device is fixed to the output end of the second cylinder. An identification camera is fixed to the top surface of the processing table housing. A control panel is fixed to the top surface of the processing table housing. The identification camera is electrically connected to the control panel.
[0007] Furthermore, the adsorption device includes an adsorption plate, and four adsorption disks are symmetrically fixed at the bottom of the adsorption plate, each of which is connected to an external vacuum negative pressure device.
[0008] Furthermore, a first slider is fixed to the bottom end of the support plate, and a first slide rail is fixed to the top surface of the processing table housing, with the first slide rail slidably connected to the first slider.
[0009] Furthermore, a hydraulic rod is fixed to the top surface of the processing table housing, and the output end of the hydraulic rod is fixedly connected to the support plate.
[0010] Furthermore, two detection plates are fixed on the top surface of the support plate, and the lengths of the two detection plates are different.
[0011] Furthermore, each of the detection plates has two symmetrically fixed limit blocks on its top surface, and the recognition camera is aligned with the second slide rail.
[0012] Compared with the prior art, the beneficial effects of this utility model are:
[0013] 1. In this utility model, a support plate is set on the outer shell of the processing table, and a detection plate is set on the top surface of the support plate. The insulating film is then adsorbed from the top surface of the support plate onto the detection plate by an adsorption plate, so that the limiting block detects the weight of the insulating film. At the same time, the insulating film is visually identified by a recognition camera to determine the thickness of the insulating film. This solves the problems of low efficiency, poor accuracy, and inability to adapt to multiple thickness detection by manual measurement or single thickness detection equipment.
[0014] 2. In this utility model, two detection plates are set on the top surface of the support plate, and the two detection plates are of different lengths. The top surface of the two detection plates is provided with a limiting block, so that the limiting block can limit the insulating film of different lengths. This solves the problem of the cumbersome and complicated detection of insulating film of different lengths, and also calibrates the position of the insulating film on the supporting plate. Attached Figure Description
[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0016] Figure 1 This is a schematic diagram of the front-end three-dimensional structure according to an embodiment of this application;
[0017] Figure 2 yes Figure 1 A three-dimensional schematic diagram of the back-end structure in the embodiment shown;
[0018] Figure 3 yes Figure 1The illustrated embodiment is a three-dimensional schematic diagram of the adsorption component structure.
[0019] Figure 4 yes Figure 1 A three-dimensional structural diagram of the sliding component in the embodiment shown.
[0020] The meanings of the reference numerals in the diagram are as follows: 1. Processing table shell; 2. Material turntable; 3. Material support plate; 4. First slide rail; 5. Support plate; 6. First slider; 7. Hydraulic rod; 8. Detection plate; 9. Limit block; 10. Second slider; 11. Support gantry frame; 12. Second slide rail; 13. Second cylinder; 14. Adsorption plate; 15. Adsorption disk; 16. Recognition camera; 17. Control panel; 18. First cylinder. Detailed Implementation
[0021] To make the purpose, features, and advantages of this application more apparent and understandable, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described below are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0022] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 A multi-thickness insulating film sheet identification device includes a processing table housing 1, a rotating motor inside the processing table housing 1, a material turntable 2 fixed to the output end of the rotating motor inside the processing table housing 1, several material support plates 3 fixed to the top surface of the material turntable 2, a support plate 5 provided at one end of the top surface of the processing table housing 1, a detection plate 8 fixed to the top surface of the support plate 5, a support gantry frame 11 fixed to the top surface of the processing table housing 1, a second slide rail 12 fixed on the support gantry frame 11, a first cylinder 18 fixed to one end of the second slide rail 12, and the second slide rail 12... A second slider 10 is slidably mounted at the bottom. The output end of the first cylinder 18 extends into the second slide rail 12 and is fixedly connected to the second slider 10. A second cylinder 13 is fixed at the bottom of the second slider 10. An adsorption device is fixed at the output end of the second cylinder 13. A recognition camera 16 is fixed on the top surface of the processing table housing 1. A control panel 17 is fixed on the top surface of the processing table housing 1. The recognition camera 16 is electrically connected to the control panel 17, so that the recognition camera 16 performs visual recognition of the insulating film, and the detection board 8 performs weight detection of the insulating film.
[0023] Specifically, the adsorption device includes an adsorption plate 14, with four adsorption disks 15 symmetrically fixed at the bottom of the adsorption plate 14. Each adsorption disk 15 is connected to an external vacuum negative pressure device. Two detection plates 8 are fixed on the top surface of the support plate 5, and the lengths of the two detection plates 8 are different. Two limiting blocks 9 are symmetrically fixed on the top surface of each detection plate 8. The recognition camera 16 is aligned with the second slide rail 12 to improve the accuracy of the recognition camera 16. At the same time, the detection plates 8 of different lengths detect insulating films of different lengths.
[0024] As an optimization solution, such as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, a first slider 6 is fixed to the bottom of the support plate 5, and a first slide rail 4 is fixed to the top surface of the processing table shell 1. The first slide rail 4 is slidably connected to the first slider 6, so that the support plate 5 can slide.
[0025] Specifically, a hydraulic rod 7 is fixed on the top surface of the processing table shell 1, and the output end of the hydraulic rod 7 is fixedly connected to the support plate 5, so that the hydraulic rod 7 drives the support plate 5 to slide.
[0026] Working principle: The operator places the insulating film on the support plate 3 and starts the rotating motor inside the processing table housing 1, which drives the material turntable 2 to rotate. This causes the support plate 3 carrying the insulating film to move below the second slide rail 12. At this time, the second cylinder 13 is activated, causing the adsorption plate 14 to move downward. Simultaneously, the adsorption plate 14 causes the adsorption disk 15 to adhere to the insulating film. The vacuum negative pressure device connected to the adsorption disk 15 is activated, causing the adsorption disk 15 to adsorb the insulating film. At this time, the second cylinder 13 resets, and the first cylinder 18 moves, causing the first cylinder 18 to move the second slider 10 towards the detection plate 8. At the same time, the insulating film is detected by the recognition camera 16. The length of the sheet is determined by activating the hydraulic rod 7, which moves the support plate 5. Simultaneously, the support plate 5 moves the first slider 6, causing it to slide on the first slide rail 4. This allows the support plate 5 to move the detection plate 8, which matches the length of the insulating film, below the adsorption plate 14. The opening of the insulating film is aligned with the limiting block 9, and the film is then placed on the top surface of the detection plate 8. At this point, the detection plate 8 detects the weight of the recognition camera 16, and the recognition camera 16 also identifies the thickness of the insulating film. The data is then returned to the control panel 17. After the identification is completed, the adsorption plate 15 is used to adsorb the insulating film and move it onto the support plate 3, whereby the adsorption plate 15 places the insulating film inside the support plate 3.
[0027] It will be apparent to those skilled in the art that this application is not limited to the details of the exemplary embodiments described above, and that this application can be implemented in other specific forms without departing from the spirit or essential characteristics of this application. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this application is defined by the appended claims rather than the foregoing description. Thus, all variations falling within the meaning and scope of the equivalent elements of the claims are intended to be included within this application. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0028] The above-described embodiments are only used to illustrate the technical solutions of this application, and are not intended to limit them. Although this application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this application.
Claims
1. A multi-thickness insulating film sheet identification device, comprising a processing table housing (1), characterized in that: The processing table shell (1) is equipped with a rotating motor inside. A material turntable (2) is fixed to the output end of the rotating motor inside the processing table shell (1). Several material support plates (3) are fixed to the top surface of the material turntable (2). A support plate (5) is provided at one end of the top surface of the processing table shell (1). A detection plate (8) is fixed to the top surface of the support plate (5). A support gantry frame (11) is fixed to the top surface of the processing table shell (1). A second slide rail (12) is fixed on the support gantry frame (11). A first cylinder (1) is fixed to one end of the second slide rail (12). 8) A second slider (10) is slidably provided at the bottom end of the second slide rail (12). The output end of the first cylinder (18) extends into the interior of the second slide rail (12) and is fixedly connected to the second slider (10). A second cylinder (13) is fixed at the bottom end of the second slider (10). An adsorption device is fixed at the output end of the second cylinder (13). A recognition camera (16) is fixed on the top surface of the processing table shell (1). A control panel (17) is fixed on the top surface of the processing table shell (1). The recognition camera (16) is electrically connected to the control panel (17).
2. The multi-thickness insulating film sheet identification device according to claim 1, characterized in that: The adsorption device includes an adsorption plate (14), and four adsorption disks (15) are symmetrically fixed at the bottom of the adsorption plate (14). Each adsorption disk (15) is connected to an external vacuum negative pressure device.
3. The multi-thickness insulating film identification device according to claim 1, characterized in that: The support plate (5) has a first slider (6) fixed at its bottom end, and the processing table shell (1) has a first slide rail (4) fixed on its top surface. The first slide rail (4) is slidably connected to the first slider (6).
4. The multi-thickness insulating film sheet identification device according to claim 3, characterized in that: A hydraulic rod (7) is fixed on the top surface of the processing table shell (1), and the output end of the hydraulic rod (7) is fixedly connected to the support plate (5).
5. The multi-thickness insulating film sheet identification device according to claim 1, characterized in that: Two detection plates (8) are fixed on the top surface of the support plate (5), and the lengths of the two detection plates (8) are different.
6. The multi-thickness insulating film sheet identification device according to claim 1, characterized in that: Each of the detection plates (8) has two symmetrically fixed limit blocks (9) on its top surface, and the recognition camera (16) is aligned with the second slide rail (12).