Magnet pasting processing mechanism of linear motor stator

Abstract

The utility model discloses a magnet sticking processing mechanism of a linear motor stator, which comprises a stator plate and a plurality of magnetic strips stuck on the stator plate at intervals, and a magnet sticking tool comprises a bottom plate, a top plate arranged above the bottom plate through at least two stand columns distributed at intervals, and a carrier used for loading the magnetic strips, a movable plate capable of moving in the vertical direction is arranged between the bottom plate used for containing a carrier and the top plate, the lower end of a lead screw shaft with the upper end connected with a driving assembly penetrates through the top plate to be connected with the movable plate, and the lead screw shaft is in rotating fit with a lead screw nut fixedly installed on the top plate through threads. An electromagnet is installed on the lower surface, facing the bottom plate, of the movable plate, and the electromagnet in a power-on state is used for being matched with the surface of the side, opposite to the magnetic strip, of the stator plate in a magnetic attraction mode. According to the stator plate bonding device, labor cost can be saved, the machining efficiency can be improved, the bonding position precision can be improved, and clamping, taking and placing of the stator plate are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of linear motor processing technology, and in particular to a magnetic bonding processing mechanism for a linear motor stator. Background Technology

[0002] A linear motor is an electric drive device that directly converts electrical energy into linear motion mechanical energy. It eliminates many intermediate transmission mechanisms, speeds up system response, and improves system accuracy, thus gaining widespread application. A linear motor generally consists of a mover and a stator. Multiple magnets need to be mounted side-by-side on the stator. Precise positioning of these magnets during installation has always been a key focus in linear motor design. The precision of the magnet installation directly affects the performance of the linear motor, including its output torque, operating efficiency, and smoothness during operation.

[0003] Currently, most linear motor production sites still use manual labor to repeatedly apply individual magnets. This process is tedious, time-consuming, labor-intensive, and the results are not always good. Manual presses are also needed for pressing. However, when using a press to demold, uneven force often causes the magnets on the stator plate to be pulled out or damaged. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a magnetic bonding processing mechanism for linear motor stators. This magnetic bonding processing mechanism for linear motor stators can save labor costs, improve processing efficiency, improve the positional accuracy of bonding, and facilitate the clamping and handling of stator plates.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a magnetic bonding processing mechanism for a linear motor stator. The stator of the linear motor includes a stator plate and a plurality of magnetic strips bonded to the stator plate at intervals. The magnetic bonding fixture includes a base plate, a top plate mounted above the base plate by at least two spaced columns, and a carrier for loading the magnetic strips. A movable plate that can move vertically is provided between the base plate and the top plate for placing the carrier. The lower end of a lead screw shaft connected to a drive assembly passes through the top plate and is connected to the movable plate. The lead screw shaft and a lead screw nut fixedly mounted on the top plate are engaged by a threaded rotation. An electromagnet is mounted on the lower surface of the movable plate facing the base plate. When energized, the electromagnet is used for magnetic attraction with the surface of the stator plate opposite to the magnetic strips.

[0006] The following are further improvements to the above technical solution:

[0007] 1. In the above scheme, the carrier further includes: a body that cooperates with the stator plate and a plurality of receiving grooves spaced apart on one side surface of the body, and the other side surface of the body is used for mounting and connecting with the upper surface of the base plate.

[0008] 2. In the above scheme, at least two mounting through holes are provided on the body and on the outside of the receiving groove, and at least two carriers are fixedly connected to the base plate by bolts that are respectively embedded in the mounting through holes.

[0009] 3. In the above scheme, the body of the carrier is configured as a ferromagnetic metal body that can be magnetically attracted to a magnetic strip.

[0010] 4. In the above scheme, the two electromagnets are installed at intervals along the length of the stator plate on the lower surface of the movable plate.

[0011] 5. In the above scheme, the driving component is a motor or a hand crank.

[0012] 6. In the above scheme, the lead screw shaft and lead screw nut that cooperate with each other are T-type lead screw modules.

[0013] 7. In the above scheme, the four columns are respectively connected to the four corners of the base plate and the top plate.

[0014] 8. In the above scheme, each of the columns passes through the movable plate and slides with the movable plate through a bushing fixedly installed on the movable plate.

[0015] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0016] This utility model relates to a magnetic bonding processing mechanism for linear motor stators. A movable plate, capable of vertical movement, is positioned between a base plate and a top plate used to hold the carrier. A lead screw shaft, its upper end connected to a drive assembly, passes through the top plate and connects to the movable plate. The lead screw shaft and a lead screw nut fixedly mounted on the top plate are engaged via a threaded connection. An electromagnet is mounted on the lower surface of the movable plate facing the base plate. When energized, the electromagnet magnetically engages with the surface of the stator plate opposite to the magnetic strips. By slowly moving the stator plate towards multiple magnetic strips until it adheres and bonds with them, and then moving the stator plate in the opposite direction, the bonded magnetic strips are demolded. This mechanism saves labor costs, improves processing efficiency, enhances bonding positional accuracy, and facilitates the clamping and handling of the stator plate. Attached Figure Description

[0017] Appendix Figure 1 This is a schematic diagram of the magnetizing processing mechanism for the linear motor stator of this utility model;

[0018] Appendix Figure 2This is a partial enlarged view of the magnetizing processing mechanism for the linear motor stator of this utility model.

[0019] In the attached diagrams above: 101, stator plate; 102, magnetic strip; 1, base plate; 2, column; 3, top plate; 4, carrier; 41, body; 42, receiving groove; 43, mounting through hole; 5, movable plate; 51, bushing; 61, lead screw shaft; 62, lead screw nut; 7, hand crank; 8, electromagnet. Detailed Implementation

[0020] The present patent can be further understood through the specific embodiments given below, but they are not intended to limit the present patent.

[0021] Example 1: A magnetic bonding processing mechanism for a linear motor stator. The stator of the linear motor includes a stator plate 101 and a plurality of magnetic strips 102 bonded to the stator plate 101 at intervals. The magnetic bonding fixture includes a base plate 1, a top plate 3 mounted above the base plate 1 by at least two spaced columns 2, and a carrier 4 for loading the magnetic strips 102. A movable plate 5 that can move vertically is provided between the base plate 1 and the top plate 3 for placing the carrier 4. The lower end of a lead screw shaft 61 connected to a drive assembly passes through the top plate 3 and is connected to the movable plate 5. The lead screw shaft 61 and a lead screw nut 62 fixedly mounted on the top plate 3 are engaged by a threaded rotation. An electromagnet 8 is mounted on the lower surface of the movable plate 5 facing the base plate 1. When energized, the electromagnet 8 is used for magnetic attraction with the surface of the stator plate 101 opposite to the magnetic strips 102.

[0022] The aforementioned drive component is a motor; the aforementioned carrier 4 further includes: a body 41 that is configured to cooperate with the stator plate 101 and a plurality of accommodating grooves 42 spaced apart on one side surface of the body 41, and the other side surface of the body 41 is used for mounting and connecting with the upper surface of the base plate 1.

[0023] At least two mounting through holes 43 are provided on the body 41 and on the outside of the receiving groove 42. At least two of the carriers 4 are fixedly connected to the base plate 1 by bolts that are respectively embedded in the mounting through holes 43. The body 41 of the carrier 4 is configured as a ferromagnetic metal body that can be magnetically attracted to the magnetic strip 102.

[0024] Example 2: A magnetizing processing mechanism for a linear motor stator, wherein the stator of the linear motor includes a stator plate 101 and a plurality of magnetic strips 102 bonded to the stator plate 101 at intervals. The magnetizing fixture includes a base plate 1, a top plate 3 mounted above the base plate 1 by at least two spaced columns 2, and a carrier 4 for loading the magnetic strips 102. A movable plate 5 that can move vertically is provided between the base plate 1 and the top plate 3 for placing the carrier 4. The lower end of a lead screw shaft 61 connected to a drive assembly passes through the top plate 3 and is connected to the movable plate 5. The lead screw shaft 61 and a lead screw nut 62 fixedly mounted on the top plate 3 are engaged by a threaded rotation. An electromagnet 8 is mounted on the lower surface of the movable plate 5 facing the base plate 1. When energized, the electromagnet 8 is used for magnetic attraction with the surface of the stator plate 101 opposite to the magnetic strips 102.

[0025] Two electromagnets 8 are installed at intervals along the length of the stator plate 101 on the lower surface of the movable plate 5. The electromagnets are used to attract the stator plate, making the mechanical structure connecting the stator plate to the stator plate simpler and more convenient.

[0026] The aforementioned drive component is a hand crank 7, which is used in conjunction with a lead screw to perform up-and-down displacement for demolding and pressing operations; the aforementioned lead screw shaft 61 and lead screw nut 62 are a T-type lead screw module;

[0027] The manual cranking of the lead screw drives the stator plate to move vertically up and down. The electromagnet attracts the stator plate to achieve a quick clamping effect. The manual component allows for manual clamping of the lead screw shaft at any time. The use of a T-shaped lead screw can achieve effective self-locking and prevent the moving plate from falling.

[0028] The process of magnetizing and demagnetizing is simplified, reducing the waste of human resources; the stator plate is subjected to more uniform force, making it less likely for magnets to fail; the hand crank and lead screw shaft are connected by a flat key and an axial baffle, limiting the radial and axial fit and ensuring transmission accuracy; the overall structure is simple, compact, reliable, and easy to install and adjust.

[0029] The aforementioned four columns 2 are respectively connected to the four corners of the base plate 1 and the top plate 3; each of the aforementioned columns 2 passes through the movable plate 5 and slides with the movable plate 5 through a graphite bushing 51 fixedly installed on the movable plate 5.

[0030] Working principle:

[0031] Apply an accelerator to the cleaned surface of the stator plate to which the magnets are to be applied, and install the stator plate with the surface to which the magnets are to be applied facing down on the base plate.

[0032] Place the electromagnet in an energized state to make it magnetic, and shake the hand crank to rotate the lead screw shaft to drive the electromagnet to move down with the movable plate until the electromagnet is magnetically connected to the upper surface of the stator plate on the base plate.

[0033] By rotating the hand crank in the opposite direction, the screw shaft is rotated, which drives the electromagnet to move up with the movable plate. The stator plate, which is magnetically connected to the electromagnet, moves up and away from the base plate.

[0034] Several magnetic strips to be pasted are sequentially inserted into the receiving slots of the carrier body, so that each magnetic strip inserted into the receiving slot is magnetically attracted and fixed to the bottom surface of the corresponding receiving slot.

[0035] Install the carrier body with the magnetic strips installed on the base plate, and apply black glue to the surface of each magnetic strip in the carrier body facing the stator plate.

[0036] Shake the hand crank again to rotate the lead screw shaft, which drives the stator plate connected to the electromagnet to move down with the movable plate until the lower surface of the stator plate to be magnetized is attached to several magnetic strips coated with glue. Wait one minute.

[0037] By shaking the hand crank in the opposite direction again to rotate the lead screw shaft, the stator plate connected to the electromagnet and the magnetic strip bonded to the stator plate are moved upward, separating the magnetic strip from the carrier body;

[0038] The electromagnet is de-energized and loses its magnetism. The stator plate with the attached magnetic strip is then separated from the demagnetized electromagnet.

[0039] When using the above-mentioned magnetic bonding processing mechanism for the stator of a linear motor, the stator plate is slowly moved to multiple magnetic strips until it is bonded to the magnetic strips. Then, the magnetic strips bonded to the stator plate are demolded by moving the stator plate in the opposite direction. This can save labor costs, improve processing efficiency, improve the positional accuracy of bonding, and facilitate the clamping and placement of the stator plate.

[0040] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A magnetizing processing mechanism for a linear motor stator, wherein the stator of the linear motor comprises: The stator plate (101) and several magnetic strips (102) bonded to the stator plate (101) at intervals, the magnetic bonding fixture includes: a base plate (1), a top plate (3) installed above the base plate (1) by at least two spaced columns (2), and a carrier (4) for loading the magnetic strips (102), characterized in that: a movable plate (5) that can move in the vertical direction is provided between the base plate (1) and the top plate (3) for placing the carrier (4), the lower end of a lead screw shaft (61) connected to the drive assembly passes through the top plate (3) and is connected to the movable plate (5), the lead screw shaft (61) and the lead screw nut (62) fixedly installed on the top plate (3) are engaged by thread rotation, an electromagnet (8) is installed on the lower surface of the movable plate (5) facing the base plate (1), the electromagnet (8) in the energized state is used to magnetically engage with the surface of the stator plate (101) opposite to the magnetic strips (102).

2. The magnetizing processing mechanism for the linear motor stator according to claim 1, characterized in that: The carrier (4) further includes: a body (41) that is configured to cooperate with the stator plate (101) and a plurality of receiving grooves (42) spaced apart on one side surface of the body (41), the other side surface of the body (41) being used for mounting and connecting with the upper surface of the base plate (1).

3. The magnetizing processing mechanism for the linear motor stator according to claim 2, characterized in that: At least two mounting holes (43) are provided on the body (41) and on the outside of the receiving groove (42). At least two of the carriers (4) are fixedly connected to the base plate (1) by bolts that are respectively embedded in the mounting holes (43).

4. The magnetizing processing mechanism for the linear motor stator according to claim 2, characterized in that: The body (41) of the carrier (4) is configured as a ferromagnetic metal body that can be magnetically attracted to the magnetic strip (102).

5. The magnetizing processing mechanism for the linear motor stator according to claim 1, characterized in that: Two electromagnets (8) are installed at intervals along the length of the stator plate (101) on the lower surface of the movable plate (5).

6. The magnetizing processing mechanism for the linear motor stator according to claim 1, characterized in that: The drive component is a motor or a hand crank (7).

7. The magnetizing processing mechanism for the linear motor stator according to claim 1, characterized in that: The lead screw shaft (61) and lead screw nut (62) that cooperate with each other are a T-type lead screw module.

8. The magnetizing processing mechanism for the linear motor stator according to claim 1, characterized in that: The four columns (2) are respectively connected to the four corners of the base plate (1) and the top plate (3).

9. The magnetizing processing mechanism for the linear motor stator according to claim 1, characterized in that: Each of the columns (2) passes through the movable plate (5) and slides with the movable plate (5) through a bushing (51) fixedly installed on the movable plate (5).

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