Reaction kettle for producing and manufacturing nano coating

By introducing a rotating shaft and a vertical stirring plate into the reactor, combined with a gear structure, the problem of low mixing efficiency in existing reactors is solved, enabling more efficient production of nano-coatings and simplifying the reactor cleaning process.

CN223846902UActive Publication Date: 2026-01-30GUANGDONG QIRUI NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202423314738.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-30
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In the production of nano-coatings, existing reactors with single stirring blades result in limited mixing effects, affecting overall reaction efficiency.

Method used

A reaction vessel was designed, which uses a rotating shaft to drive a stirring rod and a vertical stirring plate. The mixing speed is improved through the cooperation of a gear ring and gears. At the same time, the docking assembly between the vessel lid and the rotating shaft is easy to clean.

Benefits of technology

It improves the mixing speed and reaction efficiency of nano-coatings and simplifies the cleaning operation of the reactor.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of reaction kettles, and provides a reaction kettle for producing and manufacturing nano coating, which comprises a kettle body, a kettle cover arranged on the kettle body, a motor mounted at the top of the kettle cover, an output shaft connected with the bottom of the motor and penetrating through the kettle cover, a support arranged at the bottom of the inner side of the kettle body, and a rotating shaft rotationally connected with the support, a butt-joint assembly in butt joint with the output shaft is arranged at the top end of the rotating shaft, mounting rings are vertically arranged on the outer side of the rotating shaft at equal intervals, and stirring rods are connected to the outer sides of the mounting rings; according to the reaction kettle, the transverse stirring rods are arranged on the inner side of the reaction kettle through the rotating shafts, the vertical stirring plates are arranged between the two corresponding stirring rods through the vertical shafts, and the connecting assemblies are arranged, so that when the motor drives the rotating shafts to rotate, the rotating shafts drive the stirring rods to rotate; the stirring plates can be driven to rotate at an accelerated speed, so that the overall mixing speed is increased, and the reaction efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the field of reaction kettle, concretely speaking, it is a kind of reaction kettle for producing and manufacturing nanometer coating. BACKGROUND

[0002] Nanometer coating is a kind of coating prepared by nanometer technology, usually composed of nanometer material and organic coating, and at least containing a particle with the size of 1-100 nanometer in the coating, and due to the existence of these nanometer phases, the performance of coating is significantly improved or has new function, and nanometer coating needs to use reaction kettle in production and preparation process;

[0003] Reaction kettle is usually composed of kettle body, kettle cover, jacket, stirrer, transmission device, sealing device, heating and cooling device and pressure control system etc., wherein, kettle body and kettle cover are usually made of corrosion-resistant material such as stainless steel to ensure long-term stable operation of equipment.

[0004] However, the existing reaction kettle is single by stirring blade to stir medium, and the mixing effect is limited, so the overall reaction efficiency is low.

[0005] Therefore, the person skilled in the art proposes a kind of reaction kettle for producing and manufacturing nanometer coating to solve the problem proposed in background art. INVENTION CONTENTS

[0006] In order to solve the above technical problems, the utility model provides a kind of reaction kettle for producing and manufacturing nanometer coating to solve the problem that reaction kettle in prior art uses single stirring blade to mix medium, affects overall reaction efficiency.

[0007] A kind of reaction kettle for producing and manufacturing nanometer coating, including kettle body, kettle body is provided with kettle cover, kettle cover top is installed with motor, motor bottom is connected with the output shaft passing through kettle cover, the bottom of kettle body inside is provided with support, support is rotationally connected with the shaft of rotation, the top of shaft of rotation is provided with the butt joint component of butt joint with output shaft, the outside of shaft of rotation is vertically equidistantly provided with mounting ring, the outside of mounting ring is connected with stirring rod, multiple stirring rods are located in same orientation two by two, and multiple groups of vertical shafts are rotationally arranged linearly and equidistantly between corresponding two stirring rods, the middle of multiple groups of vertical shafts is connected with stirring plate, and the inside of kettle body is provided with connecting assembly for driving multiple groups of stirring plates to rotate.

[0008] Preferably, the top of kettle cover is communicated with feed pipe, the top of feed pipe is provided with pipe cover, the bottom of kettle body is communicated with discharge pipe, and the middle of discharge pipe is provided with hand valve.

[0009] Preferably, the bottom of the outside of kettle body is provided with fixing ring, and the bottom of fixing ring is circumferentially and equidistantly provided with multiple groups of support columns.

[0010] Preferably, the docking assembly comprises an insertion block, a sliding plate and a spring, a sliding groove is formed in the top of the inner side of the rotating shaft, a notch is formed in the top end of the rotating shaft and communicates with the sliding groove, the sliding plate is slidably arranged in the sliding groove, the spring is arranged at the bottom of the sliding plate and located in the inner side of the sliding groove, the insertion block is connected to the top of the sliding plate and penetrates through the notch, and the bottom end of the output shaft is provided with an insertion slot corresponding to the insertion block.

[0011] Preferably, the insertion slot, the notch and the insertion slot are all rectangular in section and are matched in size tolerance.

[0012] Preferably, a plurality of through holes are formed in the stirring plate and are uniformly distributed, and the heights of the through holes in the same row of the stirring plate are different.

[0013] Preferably, the connecting assembly comprises a gear ring and a gear, the inner wall of the kettle body is provided with a plurality of gear rings, the plurality of vertical shafts are all connected with gears located above the stirring plate, the adjacent two gears are meshingly connected, and the gear located at the outermost side is meshingly connected with the corresponding gear ring.

[0014] Compared with the prior art, the utility model has the advantages of:

[0015] 1、 the utility model discloses a horizontal stirring rod is arranged in the inside of the reaction kettle through the rotating shaft and is arranged the vertical stirring plate between the corresponding two stirring rods through the vertical shaft, is provided with the connecting assembly, when the motor drives the rotating shaft rotation, the rotating shaft drives the stirring rod rotation, can drive the stirring plate accelerated rotation through the cooperation of the gear ring and the gear in the rotation process, thereby improve the whole mixing speed, accelerate the reaction efficiency.

[0016] 2、 the utility model discloses the docking assembly is arranged at the end of the rotating shaft, so that when washing the kettle body, the kettle cover can be separated and arranged, after washing, under the cooperation of the insertion block, the sliding plate and the spring, the kettle cover is covered, and the motor drives the docking shaft to rotate, can be automatically docked with the rotating shaft, improve the convenience of the operation of washing and installing the kettle body. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the front view structure diagram of the utility model;

[0018] Figure 2 It is the side sectional structure diagram of the utility model;

[0019] Figure 3 It is the local partial body structure diagram of the utility model;

[0020] Figure 4 It is the local partial body structure diagram of the utility model; Figure 3

[0021] In the drawing:

[0022] ​1, kettle body; 2, kettle cover; 3, motor; 4, output shaft; 5, support; 6, rotating shaft; 7, butt joint assembly; 701, plug; 702, sliding plate; 703, spring; 8, mounting ring; 9, stirring rod; 10, vertical shaft; 11, stirring plate; 12, connecting assembly; 1201, gear ring; 1202, gear; 13, blanking pipe; 14, fixing ring; 15, support column; 16, notch; 17, slot; 18, via hole; 19, feed pipe; 20, chute. DETAILED DESCRIPTION

[0023] The embodiments of the present application will be further described in detail below with reference to the drawings and examples. The following examples are used to illustrate the present application, but cannot be used to limit the scope of the present application.

[0024] As shown in the accompanying Figure 1 to the accompanying Figure 4 , as shown:

[0025] The utility model provides a kind of reaction kettle for producing and manufacturing nanometer coating, including kettle body 1, kettle body 1 is provided with kettle cover 2, kettle cover 2 top is equipped with motor 3, motor 3 bottom is connected with the output shaft 4 passing through kettle cover 2, the bottom of kettle body 1 inside is provided with support 5, support 5 is rotatably connected with rotating shaft 6, the top of rotating shaft 6 is provided with the butt joint assembly 7 of with output shaft 4 butt joint, rotating shaft 6 outside is vertically equidistant and is provided with mounting ring 8, the outside of mounting ring 8 is connected with stirring rod 9, multiple stirring rod 9 is located in same orientation two by two, and multiple vertical shafts 10 are linearly equidistantly rotatably arranged between the corresponding two stirring rods 9, the middle of multiple vertical shafts 10 is connected with stirring plate 11, and the inside of kettle body 1 is provided with connecting assembly 12 for driving multiple stirring plates 11 to rotate.

[0026] Reference Figure 1 , kettle cover 2 top is communicated with feed pipe 19, the top of feed pipe 19 is provided with pipe cover, kettle body 1 bottom is communicated with blanking pipe 13, and manual valve is provided in the middle of blanking pipe 13.

[0027] Among them, through feed pipe 19 can be fed into reaction kettle, and through blanking pipe 13, the reacted raw materials can be guided out.

[0028] Reference Figure 1 , the bottom of kettle body 1 outside is provided with fixing ring 14, and multiple support columns 15 are circumferentially equidistantly arranged on the bottom of fixing ring 14.

[0029] Among them, kettle body 1 is supported to a certain height by the cooperation of fixing ring 14 and support column 15.

[0030] Reference Figure 4The docking assembly 7 comprises an insertion block 701, a sliding plate 702 and a spring 703, a sliding groove 20 is formed in the top of the inner side of the rotating shaft 6, a notch 16 is formed in the top end of the rotating shaft 6 and communicates with the sliding groove 20, the sliding plate 702 is slidably arranged in the sliding groove 20, the spring 703 is arranged at the bottom of the sliding plate 702 and located in the inner side of the sliding groove 20, the insertion block 701 is connected to the top of the sliding plate 702 and penetrates the notch 16, and the bottom end of the output shaft 4 is provided with an insertion groove 17 for the insertion of the insertion block 701.

[0031] With reference to Figure 4 , the cross sections of the insertion groove 17, the notch 16 and the insertion groove 17 are all rectangular and are in size tolerance fit.

[0032] When the kettle body 1 is cleaned, the kettle cover 2 is covered, the kettle cover 2 drives the output shaft 4 to be close to the rotating shaft 6 and to press the insertion block 701, the insertion block 701 drives the sliding plate 702 to press the spring 703 and to retreat into the notch 16 after being pressed, when the motor 3 drives the output shaft 4 to rotate, when the output shaft 4 drives the insertion groove 17 to be aligned with the insertion block 701, at this time, the insertion block 701 has a moving space, then the insertion block 701 can be inserted into the insertion groove 17 under the action of the spring 703, that is, at this time, the motor 3 drives the output shaft 4 to rotate, and the output shaft 4 drives the rotating shaft 6 to rotate.

[0033] With reference to Figure 4 , a plurality of through holes 18 are formed in the stirring plate 11 and are uniformly distributed, and the heights of the stirring plates 11 in the same row are different.

[0034] The through holes 18 reduce the resistance of the stirring plate 11 when rotating, and the stirring plates 11 at different heights expand the stirring range.

[0035] With reference to Figure 2 and Figure 3 , the connecting assembly 12 comprises a gear ring 1201 and a gear 1202, the inner wall of the kettle body 1 is provided with a plurality of gear rings 1201, the plurality of vertical shafts 10 are all connected with the gears 1202 located above the stirring plates 11, the adjacent two gears 1202 are in meshing connection, and the gear 1202 located at the outermost side is in meshing connection with the corresponding gear ring 1201.

[0036] When the motor 3 drives the rotating shaft 6 to rotate, the rotating shaft 6 drives the stirring rod 9 to rotate in the rotating process, the stirring rod 9 rotates to stir the raw materials on one hand and drives the vertical shaft 10 and the stirring plate 11 to do the circular motion on the other hand, the vertical shaft 10 and the stirring plate 11 drive the gear 1202 on the outer side to mesh with the gear ring 1201 in the movement process, so as to drive the plurality of stirring plates 11 to rotate at the same time.

[0037] Working principle: the raw material to be reacted is introduced into the inside of the kettle body 1 through the feeding pipe 19, the pipe cover is closed, then the motor 3 is started, the motor 3 drives the rotating shaft 6 to rotate, the rotating shaft 6 drives the stirring rod 9 to rotate, the stirring rod 9 rotates on one hand to stir the raw material, on the other hand drives the vertical shaft 10 and the stirring plate 11 to do the circular motion, the vertical shaft 10 and the stirring plate 11 in the movement process, its will drive the outside gear 1202 and the gear ring 1201 meshing, thereby drive multiple stirring plates 11 in doing the circular motion while accelerating the rotation, improve the overall mixing speed, accelerate the reaction efficiency, after the reaction is completed, the discharge pipe 13 is opened through the manual valve, thereby the raw material of reaction is led out.

[0038] The embodiments of the utility model are given for example and description, although the embodiments of the utility model have been shown and described above, it can be understood that the above-mentioned embodiments are exemplary, cannot be understood as the limitation of the utility model, the ordinary skill of the art can change, modify, replace and change in the range of the utility model, the range of the utility model is defined by the appended claims and its equivalents.

Claims

1. A reactor for producing a nanocoating, characterized in that, The utility model relates to a kind of chemical reaction kettle, including cauldron body (1), cauldron cover (2) is provided on cauldron body (1), motor (3) is installed on the top of cauldron cover (2), the output shaft (4) passing through cauldron cover (2) is connected to the bottom of motor (3), the bottom of the inside of cauldron body (1) is provided with support (5), support (5) is rotatably connected with rotating shaft (6), the top of rotating shaft (6) is provided with the butt joint component (7) with the butt joint of output shaft (4), rotating shaft (6) is vertically equidistantly provided with mounting ring (8) outside, mounting ring (8) is connected with stirring rod (9) outside, multiple stirring rods (9) are located in same orientation two by two, and multiple groups of vertical shafts (10) are linearly equidistantly rotatably arranged between corresponding two stirring rods (9), multiple groups of vertical shafts (10) are rotatably connected with stirring plate (11) in the middle, and the inside of cauldron body (1) is provided with connecting assembly (12) for driving multiple groups of stirring plates (11) to rotate.

2. The reactor for producing nanocoating according to claim 1, wherein: Cauldron cover (2) top is communicated with feed pipe (19), and the top of feed pipe (19) is provided with pipe cover, and the bottom of cauldron body (1) is communicated with discharge pipe (13), and the middle of discharge pipe (13) is provided with hand valve.

3. The reactor for producing nanocoating according to claim 1, wherein: The bottom of cauldron body (1) outside is provided with fixed ring (14), and the bottom of fixed ring (14) is circumferentially equidistantly provided with multiple groups of struts (15).

4. The reactor for producing nanocoating according to claim 1, wherein: Butt joint component (7) includes plug (701), sliding plate (702) and spring (703), the top of rotating shaft (6) inside is provided with sliding slot (20), the top of rotating shaft (6) is provided with slot (16) communicated with sliding slot (20), sliding plate (702) is slidably arranged in sliding slot (20), spring (703) is arranged in the bottom of sliding plate (702) inside sliding slot (20), plug (701) is connected to the top of sliding plate (702) and penetrates slot (16), and the bottom of output shaft (4) is provided with insertion slot (17) for plug (701) insertion.

5. The reactor for producing nanocoating according to claim 4, wherein: The cross section of insertion slot (17), slot (16) and insertion slot (17) is all set as rectangular with size tolerance cooperation.

6. The reactor for producing nanocoating according to claim 1, wherein: Multiple evenly distributed via holes (18) are formed in stirring plate (11), and the height of the same row of stirring plates (11) is different.

7. The reactor for producing nanocoating according to claim 1, wherein: Connecting assembly (12) includes gear ring (1201) and gear (1202), the inner wall of cauldron body (1) is provided with multiple groups of gear ring (1201), multiple groups of vertical shafts (10) are all connected with gear (1202) above stirring plate (11), adjacent two gears (1202) are meshingly connected, and the gear (1202) located outermost is meshingly connected with corresponding gear ring (1201).