High-efficiency purifying, collecting and filtering equipment for welding fume
By combining a multi-level filtration system and a disassembly mechanism, the problems of low filtration efficiency, high energy consumption, and difficult maintenance of welding fume purification equipment are solved, achieving efficient purification and convenient maintenance, and meeting environmental protection and health standards.
Patent Information
- Application Number
- CN202520409872.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-10
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-10
AI Technical Summary
Existing welding fume purification equipment has low filtration efficiency, high energy consumption, and is difficult to maintain, making it difficult to meet environmental protection and occupational health standards. Furthermore, the purification effect decreases during large-scale welding.
A multi-stage filtration system was designed, including a coarse filter, multiple adsorption meshes, an adsorption brush, a medium filter, a fine filter, and a disinfection layer. Combined with a disassembly mechanism, the equipment maintenance is simplified, and the suction tube can be easily disassembled by a motor-driven lead screw.
It improves the efficiency of smoke and dust purification, protects the health of operators, reduces environmental pollution, lowers equipment maintenance costs, extends equipment life, and increases production efficiency.
Smart Images

Figure CN223848410U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model aims at the deficiency of prior art, proposes a kind of welding smoke high-efficiency purification collection filter equipment, to solve the part device cannot filter smoke technical problem mentioned in background art. BACKGROUND
[0002] In modern industrial production, welding as an indispensable processing technology, is widely used in mechanical manufacturing, automobile manufacturing, shipbuilding, construction and many other fields, however, welding process will produce a large amount of welding smoke, the composition of these smoke is complex, contains metal oxide, metal fluoride, silicide and some harmful gases such as carbon monoxide, nitrogen oxides, ozone, etc.
[0003] Traditional welding smoke purification technology has many deficiencies, for example, low filtration efficiency, it is difficult to effectively remove small particles and harmful gases;Equipment running energy consumption is high, increases the production cost of enterprise;Maintenance difficulty is big, frequent equipment maintenance affects production efficiency.And part of purification equipment when handling large-scale welding smoke, purification effect is obviously decreased, can not meet the increasingly stringent environmental protection and occupational health standards
[0004] Welding smoke not only causes serious pollution to the environment, threatens air quality, but also poses a great threat to the health of operating personnel. Long-term exposure to welding smoke environment, workers are prone to respiratory diseases, such as pneumoconiosis, bronchitis, etc., may also cause cardiovascular disease and other chronic diseases, seriously affect the quality of life and working ability of workers, for this welding smoke high-efficiency purification collection filter equipment is proposed to solve the above problems. UTILITY MODEL CONTENT
[0005] In order to make up for the above shortcomings, the welding smoke high-efficiency purification collection filter equipment is provided, to improve the problem that part of device cannot filter smoke in prior art.
[0006] To achieve the above purpose, the utility model adopts the following technical scheme:
[0007] The utility model discloses a welding fume high -efficient purification collection filter equipment, including fixed support block, the top fixed connection of fixed support block has the dismantling mechanism, the inside fixed connection of fixed support block has filter suction mechanism, the dismantling mechanism includes fixed support plate no.
[0008] Working principle: when the dismantling mechanism works, the rotation motor no.
[0009] The utility model discloses the beneficial effects are:
[0010] When the suction pipe is dismantled, the rotation motor no. and the rotation motor no. 2 synchronous operation, drive the connecting rotation screw rod movement, and then make the fixed clamping plate produce displacement, simultaneously, the sliding support plate moves on the support sliding rod no. 2 and the support sliding rod no. 1, realize the inward convergence and fixed suction pipe, and this design facilitates the dismantling replacement of suction pipe, and the operator can complete the operation without complex tools and tedious process, shorten the equipment maintenance time, improve the work efficiency, can also reduce the downtime cost caused by maintenance, guarantee the sustained and efficient operation of equipment.
[0011] Further, the filter suction mechanism includes a suction pipe, the outside of the suction pipe is slidably connected with a coarse filter screen, the outside of the coarse filter screen is fixedly connected with a fixed connecting ring no. 2, the outside of the fixed connecting ring no. 2 is fixedly connected with a protective shell, and the top of the protective shell is fixedly connected with a fixed connecting ring no. 1.
[0012] Further, the inside of the fixed clamping plate is rotatably connected with a connecting rotation screw rod, and the inside of the sliding support plate, that is, the end away from the support sliding rod no. 1, is slidably connected with a support sliding rod no. 2.
[0013] Further, the output end of the fixed support plate no. 1 is fixedly connected to the outside of the connecting rotation screw rod, and the outside of the support sliding rod no. 2, that is, the end away from the rotation motor no. 1, is fixedly connected with a fixed support plate no. 2.
[0014] Further, the inside of the fixed support plate two is rotatably connected with a connecting rotating lead screw, the outside of the fixed support plate two is fixedly connected with a rotating motor two, the output end of the rotating motor two is fixedly connected with the connecting rotating lead screw, and the outside of the connecting rotating lead screw, i.e. one end away from the rotating motor two, is fixedly connected with a fixed clamping plate.
[0015] Further, the outside of the protective shell is fixedly connected with a multilayer adsorption net, the outside of the multilayer adsorption net is fixedly connected with an adsorption brush, and the inside of the adsorption brush is fixedly connected with a middle filter screen.
[0016] Further, the outside of the middle filter screen is fixedly connected with a fine filter screen, and the outside of the fine filter screen is fixedly connected with a disinfecting layer.
[0017] Further, the outside of the disinfecting layer is fixedly connected to the inside of the protective shell, and the outside of the middle filter screen is fixedly connected to the inside of the fixed connecting ring two.
[0018] The welding smoke high-efficiency purification collection filter equipment has the advantages that:
[0019] The smoke dust is first preliminarily intercepted by the coarse filter screen, so as to reduce the subsequent filtration burden. Then, the multilayer adsorption net plays an adsorption role to capture fine dust. The adsorption brush cooperates with the middle filter screen to further filter, the fine filter screen realizes more fine filtration, and finally the disinfecting layer disinfects and sterilizes. Such multistage filtration design greatly improves the purification efficiency, ensures that the discharged air is clean and safe, effectively protects the health of the operator, reduces the pollution to the environment, prolongs the service life of the internal components of the equipment, and reduces the equipment maintenance cost. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 The utility model provides a welding smoke high-efficiency purification collection filter equipment's fixed support block's structure schematic diagram for the utility model puts forward;
[0021] Figure 2 The utility model provides a welding smoke high-efficiency purification collection filter equipment's fixed support block's structure schematic diagram for the utility model puts forward;
[0022] Figure 3 The utility model provides a welding smoke high-efficiency purification collection filter equipment's fixed support block's structure schematic diagram for the utility model puts forward;
[0023] Figure 4 The utility model provides a welding smoke high-efficiency purification collection filter equipment's fixed support block's structure schematic diagram for the utility model puts forward; Figure 2 The utility model provides a welding smoke high-efficiency purification collection filter equipment's fixed support block's structure schematic diagram for the utility model puts forward;
[0024] Explanation of reference signs: fixed support block 1, dismounting mechanism 2, rotating motor one 201, fixed support plate one 202, connecting rotating lead screw 203, support sliding rod one 204, sliding support plate 205, fixed clamping plate 206, support sliding rod two 207, fixed support plate 208, rotating motor two 209, filtering and inhaling mechanism 3, inhaling pipe 301, coarse filter screen 302, fixed connecting ring one 303, fixed connecting ring two 304, protective shell 305, multi-layer adsorbing screen 306, adsorbing brush 307, middle filter screen 308, fine filter screen 309, disinfecting layer 3010. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0026] Reference Figure 1 Figure 2 , Figure 4The utility model provides a kind of embodiment: welding smoke high-efficiency purification collection filter equipment, the top of fixed support block 1 is fixedly connected with dismounting mechanism 2, the inside of fixed support block 1 is fixedly connected with filter suction mechanism 3, dismounting mechanism 2 includes fixed support plate one 202, fixed support plate two 208, the inside of fixed support plate one 202 is fixedly connected with output assembly for output;The rotary power output of rotary motor one 201 is transmitted to connecting rotary screw rod 203, realizes the effective transmission of power, is the key connecting component between motor power and screw rod movement, the outside of output assembly is fixedly connected with connecting rotary screw rod 203, rotates under the drive of rotary motor one 201 and rotary motor two 209, the outside of fixed support plate one 202 is fixedly connected with rotary motor one 201, is installed in the outside of fixed support plate one 202 and fixed support plate two 208, when needing to dismount suction pipe 301, two motors are synchronously started, output stable rotary power, drive connecting rotary screw rod 203 to rotate, the outside of connecting rotary screw rod 203 is slidably connected with sliding clamping assembly for clamping, and sliding clamping assembly includes support sliding rod one 204, the outside of support sliding rod one 204 is slidably connected with sliding support plate 205, and it is slid on the outside of support sliding rod one 204 and support sliding rod two 207, and its movement is driven by connecting rotary screw rod 203, when connecting rotary screw rod 203 rotates, sliding support plate 205 moves along support sliding rod, and then drives fixed clamping plate 206 to move, realizes the clamping or loosening operation to suction pipe 301, the outside of sliding support plate 205 is fixedly connected with fixed clamping plate 206, is fixedly connected with sliding support plate 205, and is rotatably connected with connecting rotary screw rod 203 in inside. Under the driving of connecting rotary screw rod 203, fixed clamping plate 206 generates displacement, realizes the clamping of suction pipe 301, facilitates dismounting or installation operation, the inside of fixed clamping plate 206 is rotatably connected with connecting rotary screw rod 203, the inside of sliding support plate 205, i.e. the end of one end away from support sliding rod one 204, is slidably connected with support sliding rod two 207, provides sliding track for sliding support plate 205, the output end of fixed support plate one 202 is fixedly connected in the outside of connecting rotary screw rod 203, the outside of support sliding rod two 207, i.e. the end of one end away from rotary motor one 201, is fixedly connected with fixed support plate two 208, the inside of fixed support plate two 208 is rotatably connected with connecting rotary screw rod 203, the outside of fixed support plate two 208 is fixedly connected with rotary motor two 209, the output end of rotary motor two 209 is fixedly connected with connecting rotary screw rod 203, the outside of connecting rotary screw rod 203, i.e. the end of one end away from rotary motor two 209, is fixedly connected with fixed clamping plate 206.
[0027] Refer to Figures 1 to 3The filtering suction mechanism 3 comprises a suction pipe 301 for guiding the welding generated smoke dust into the device, the outer side of the suction pipe 301 is slidably connected with a coarse filter screen 302 for preliminarily filtering the smoke dust entering the device, the coarse filter screen 302 is connected with a fixed connecting ring two 304, the fixed connecting ring one 303 is arranged on the top of a protective shell 305, the fixed connecting ring two 304 is connected with the outer side of the coarse filter screen 302 and connected with the protective shell 305, the outer side of the fixed connecting ring two 304 is fixedly connected with the protective shell 305 for protecting the inside multi-layer adsorption screen 306, adsorption brush 307, middle filter screen 308, fine filter screen 309 and sterilization layer 3010 from external collision or damage, and also plays a sealing role, the top of the protective shell 305 is fixedly connected with the fixed connecting ring one 303, the outer side of the protective shell 305 is fixedly connected with the multi-layer adsorption screen 306 arranged inside the protective shell 305 and composed of multi-layer materials with adsorption function, the outer side of the multi-layer adsorption screen 306 is fixedly connected with the adsorption brush 307 connected with the outer side of the multi-layer adsorption screen 306, which plays a role of cleaning the dust adsorbed on the multi-layer adsorption screen 306 when the smoke dust passes through, preventing the dust from being accumulated on the adsorption screen and affecting the adsorption effect, the inner side of the adsorption brush 307 is fixedly connected with the middle filter screen 308, the outer side of the middle filter screen 308 is fixedly connected with the fine filter screen 309, the outer side of the fine filter screen 309 is fixedly connected with the sterilization layer 3010 fixedly connected with the inner side of the protective shell 305 and connected with the outer side of the fine filter screen 309 and fixedly connected with the inner side of the protective shell 305, which is made of a material with sterilization and disinfection function, and the outer side of the middle filter screen 308 is fixedly connected with the inner side of the fixed connecting ring two 304.
[0028] Working principle: when the rotating motor one 201 and the rotating motor two 209 start to work, the movement of the connecting rotating screw 203 is driven, thereby driving the movement of the fixed clamping plate 206, thus driving the movement of the sliding support plate 205 on the support sliding rod two 207 and the support sliding rod one 204, thereby achieving the effect of fixing the suction pipe 301 inward, thereby achieving the effect of conveniently disassembling and replacing the suction pipe 301.
[0029] When it is needed to filter the smoke dust, the coarse filter screen 302 is used to filter the smoke dust, then the multi-layer adsorption screen 306 is used to adsorb the dust, then the adsorption brush 307 and the middle filter screen 308 are used to filter the smoke dust again, then the fine filter screen 309 is used to filter the smoke dust again, and finally the sterilization layer 3010 is used to sterilize the smoke dust, thereby achieving the filtering effect.
[0030] It should be finally pointed out that the above is only the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it can still be modified to the technical solutions recorded in the foregoing embodiments, or some technical features are replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application, should be included in the protection scope of the present application.
[0031] Finally, it should be pointed out that the above examples are only used to illustrate the technical solutions of the present application and are not limited. Although the present application has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present application can be modified or replaced, without departing from the purpose and scope of the technical solutions of the present application, which should be included in the scope of the claims of the present application.
Claims
1. A high efficiency welding fume purification, collection and filtration apparatus comprising a stationary support block (1) characterised in that: The top of the fixed support block (1) is fixedly connected with a dismounting mechanism (2), and the inside of the fixed support block (1) is fixedly connected with a filtering inhaling mechanism (3); The dismounting mechanism (2) comprises a fixed support plate one (202) and a fixed support plate two (208), the inside of the fixed support plate one (202) is fixedly connected with an output assembly for output; the outside of the output assembly is fixedly connected with a connecting rotating lead screw (203), the outside of the fixed support plate one (202) is fixedly connected with a rotating motor one (201), and the outside of the connecting rotating lead screw (203) is slidingly connected with a sliding clamping assembly for clamping; The sliding clamping assembly comprises a support sliding rod one (204), the outside of the support sliding rod one (204) is slidingly connected with a sliding support plate (205), and the outside of the sliding support plate (205) is fixedly connected with a fixed clamping plate (206).
2. The welding fume high-efficiency scrubbing and collecting filter device according to claim 1, characterized in that: The filtering inhaling mechanism (3) comprises an inhaling pipe (301), the outside of the inhaling pipe (301) is slidingly connected with a coarse filter screen (302), the outside of the coarse filter screen (302) is fixedly connected with a fixed connecting ring two (304), the outside of the fixed connecting ring two (304) is fixedly connected with a protective shell (305), and the top of the protective shell (305) is fixedly connected with a fixed connecting ring one (303).
3. The welding fume high-efficiency scrubbing and collecting filter device according to claim 1, characterized in that: The inside of the fixed clamping plate (206) is rotatably connected with the connecting rotating lead screw (203), and the inside of the sliding support plate (205), that is, one end away from the support sliding rod one (204), is slidingly connected with a support sliding rod two (207).
4. The welding fume high-efficiency scrubbing and collecting filter device according to claim 3, characterized in that: The output end of the fixed support plate one (202) is fixedly connected to the outside of the connecting rotating lead screw (203), and the outside of the support sliding rod two (207), that is, one end away from the rotating motor one (201), is fixedly connected with the fixed support plate two (208).
5. The welding fume high-efficiency scrubbing collection filtration apparatus of claim 4, wherein: The inside of the fixed support plate two (208) is rotatably connected with the connecting rotating lead screw (203), the outside of the fixed support plate two (208) is fixedly connected with a rotating motor two (209), the output end of the rotating motor two (209) is fixedly connected with the connecting rotating lead screw (203), and the outside of the connecting rotating lead screw (203), that is, one end away from the rotating motor two (209), is fixedly connected with the fixed clamping plate (206).
6. The welding fume high-efficiency scrubbing and collecting filter apparatus as described in claim 2, wherein: The outside of the protective shell (305) is fixedly connected with a multilayer adsorption screen (306), the outside of the multilayer adsorption screen (306) is fixedly connected with an adsorption brush (307), and the inside of the adsorption brush (307) is fixedly connected with a middle filter screen (308).
7. The welding fume high-efficiency scrubbing collection filtration apparatus of claim 6, wherein: The outside of the middle filter screen (308) is fixedly connected with a fine filter screen (309), and the outside of the fine filter screen (309) is fixedly connected with a disinfecting layer (3010).
8. The welding fume high-efficiency scrubbing collection filtration apparatus of claim 7, wherein: The outside of the disinfecting layer (3010) is fixedly connected to the inside of the protective shell (305), and the outside of the middle filter screen (308) is fixedly connected to the inside of the fixed connecting ring two (304).