Garbage incinerator side wall plate machining tool jig
By designing a tooling fixture that combines multi-directional clamping plates and rotating shafts, the problems of unstable fixing and difficult flipping of side wall panels were solved, achieving stable fixing and flexible flipping to meet the processing needs of side wall panels of different specifications.
Patent Information
- Application Number
- CN202520459338.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Existing tooling fixtures are unstable in the processing of waste incinerator sidewall panels, making it difficult to adjust and rotate at multiple angles. Furthermore, the fixing method is singular, which can easily lead to positional shifts and misalignments.
A tooling fixture was designed, comprising components such as a base plate, fixed and movable side support plates, a rotating shaft, a rotating handle, a clamping plate, and a clamping rod. The side wall plates are fixed in multiple directions through the combination of clamping plates, and the rotation angle is adjusted through the rotating shaft and rotating handle. Stable sliding and locking are achieved in conjunction with slide rails and bolts.
It achieves stable fixing of the side wall panels, prevents positional displacement, improves processing accuracy and flipping flexibility, adapts to side wall panels of different lengths, and enhances the versatility of use and ease of operation.
Smart Images
Figure CN223849077U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to tooling technical field, concretely relates to a kind of side wall plate processing tooling jig of garbage incinerator. BACKGROUND
[0002] Jig is a kind of equipment to assist processing production, especially in the garbage incinerator production processing process needs to use tooling to be used to assist clamping and fixing furnace plate, garbage incinerator is a kind of equipment using high-temperature combustion technology to convert garbage into ash, flue gas and heat.The main function is to reduce the volume and weight of garbage by incineration, and the heat generated can be used for power generation and heating, realizing the reuse of resources.
[0003] The furnace wall of garbage incinerator is assembled by multiple side wall plates, tooling is needed in the processing of side wall plate, but the existing tooling is not perfect in function during use, it is inconvenient to adjust the turning angle according to the need after fixing the side wall plate, and the fixing method is relatively single, only relying on two-way fixation on the side, it cannot be fixed front, back, left, right, up and down, the fixing stability is poor, and it is easy to shift and misalign, therefore, we propose a kind of side wall plate processing tooling jig of garbage incinerator. UTILITY MODEL CONTENTS
[0004] The utility model is to provide a kind of side wall plate processing tooling jig of garbage incinerator, to solve the problem that the existing tooling is not perfect in function during use in the above background art, it is inconvenient to adjust the turning angle according to the need after fixing the side wall plate, and the fixing method is relatively single, only relying on two-way fixation on the side, it cannot be fixed front, back, left, right, up and down, the fixing stability is poor, and it is easy to shift and misalign.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a fixture for processing sidewall panels of a waste incinerator, comprising a fixture base plate, two side support plates disposed on the upper surface of the fixture base plate, one side support plate being fixedly disposed above the fixture base plate, and the other side support plate being movably disposed above the fixture base plate, a rotating shaft being rotatably mounted on the side support plate, a rotating handle and front and rear side clamping plates being fixedly mounted at both ends of the rotating shaft respectively, the two front and rear side clamping plates being arranged opposite to each other, an adjusting rod being slidably mounted on the rotating handle, and an operating panel being fixedly mounted at one end of the adjusting rod. The side of the side support plate has several adjustment slots. The adjustment rod is used in conjunction with the adjustment slots. The front and rear side plates are rotatably mounted with a double-acting screw. The outer surfaces of the two threads of the double-acting screw are threaded with moving plates. The side of the moving plate is fixedly mounted with a connecting block. The connecting block extends through the strip hole on the side of the front and rear side plates and extends out of the front and rear side plates and is fixedly mounted with left and right side plates. The side of the front and rear side plates is fixedly mounted with a bottom plate and a fixing plate. The fixing plate is threaded with a threaded rod. The bottom end of the threaded rod is fixedly mounted with a top plate.
[0006] By adopting the above scheme, the front and rear side clamping plates, left and right side clamping plates, and bottom and top clamping plates are used together to fix the side wall panel in all directions, ensuring stable fixation and effectively preventing positional displacement during processing, thus improving operational accuracy. Furthermore, by using a rotating shaft in conjunction with a rotating handle, the rotation angle of the fixed side wall panel can be adjusted to meet the needs of actual operation. By setting two side support plates, one fixed and one movable, the side wall panel can be adaptively adjusted according to its overall length specifications, improving its versatility.
[0007] In a preferred embodiment, two slide rails are fixedly installed on the upper surface of the fixture base plate, and two slide rail sleeves are fixedly installed on the side of the side support plate. The fixed side support plate is fixedly installed on the outer surface of the slide rails through the slide rail sleeves, and the movable side support plate is slidably installed on the outer surface of the slide rails through the slide rail sleeves. Bolts are threaded on the side of the slide rail sleeves on the movable side support plate, and several threaded grooves for screwing in the bolts are opened on the side of the slide rails.
[0008] By using the above solution, the sliding sleeve and sliding rail are used in conjunction with bolts to achieve stable sliding of the movable side support plate without shaking, and the bolts can be used to achieve position sliding adjustment and locking.
[0009] In a preferred embodiment, a cavity is provided on the handle opposite to the adjusting rod. A limit ring is fixedly installed on the outer surface of the adjusting rod. The limit ring is located inside the cavity, and a spring is fixedly installed between the limit ring and the inner wall of the cavity.
[0010] With the above scheme, the limiting ring can play a position limiting effect, preventing the adjusting plug from slipping off the handle when adjusting the plug, and the spring deforming when the adjusting plug slips out of the adjusting slot. Therefore, the spring force can drive the adjusting plug to quickly reset and insert into the adjusting slot, improving the convenience of locking operation adjustment.
[0011] As a preferred embodiment, two insertion holes are formed on the handle opposite the cavity, one of which is inserted with a plug, and the surface of the limiting ring is provided with an insertion slot for the plug.
[0012] With the above scheme, when the limiting ring moves with the adjusting plug, the plug can be used for position locking, thereby avoiding accidental sliding of the adjusting plug and improving use stability.
[0013] As a preferred embodiment, the side of the side support plate is fixedly installed with an annular seat, the side of the front and rear clamping plate is fixedly installed with a plurality of arc-shaped sliding blocks, the arc-shaped sliding blocks are slidingly installed on the inner wall of the annular seat, and the cross section of the arc-shaped sliding block is trapezoidal.
[0014] With the above scheme, the annular seat is used in cooperation with the arc-shaped sliding block, which can support and guide the rotation process of the front and rear clamping plate, improving the motion stability.
[0015] As a preferred embodiment, the inner wall of the front and rear clamping plate is fixedly installed with a plurality of guide strips, and the moving plate is slidingly installed on the outer surface of the plurality of guide strips.
[0016] With the above scheme, the guide strip is used in cooperation with the moving plate, which can limit and support the movement of the moving plate, improve the motion stability, and prevent the phenomenon of shaking.
[0017] Compared with the prior art, the utility model has the advantages that:
[0018] The garbage incinerator side wall plate processing tool jig is fixedly clamped up, down, left, right and front by cooperation of the front and rear clamping plates, the left and right clamping plates, the bottom plate and the top clamping plate, can effectively prevent the position deviation and misalignment phenomenon in the processing process, improve the operation accuracy, and can adjust the turning angle of the fixed side wall plate by cooperation of the shaft and the handle, thereby meeting the actual operation needs.
[0019] The garbage incinerator side wall plate processing tool jig is provided with two side support plates, one fixed and one movable, which can be adaptively adjusted and used according to the overall length specification of the side wall plate, improving the use universality. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1The utility model discloses a structure schematic drawing of the side support plate section.
[0021] Fig. 2 The utility model discloses a structure schematic drawing of the front and rear side clamping plate section.
[0022] Fig. 3 The utility model discloses a structure schematic drawing of the front and rear side clamping plate section.
[0023] In the drawing: 1, jig bottom plate;2, side support plate;3, rotating shaft;4, handle;5, adjusting plug rod;6, operation disc;7, front and rear side clamping plate;8, two -way screw;9, moving plate;10, connecting block;11, left and right side clamping plate;12, bottom clamping plate;13, fixed plate;14, threaded rod;15, top clamping plate;16, slide rail strip;17, slide rail cover;18, bolt;19, limit ring;20, spring;21, bolt;22, ring seat;23, arc slide block;24, guide strip. Specific implementation
[0024] Please refer to Figs. 1-3 The utility model provides a kind of processing tool jig for garbage incinerator side wall plate, including jig bottom plate 1, the upper surface of jig bottom plate 1 is provided with two side support plates 2, one side support plate 2 is fixedly arranged above jig bottom plate 1, another side support plate 2 is movably arranged above jig bottom plate 1, rotating shaft 3 is rotatably installed on side support plate 2, the both ends of rotating shaft 3 are respectively fixedly installed with handle 4 and front and rear side clamping plate 7, two front and rear side clamping plates 7 are oppositely arranged, adjusting plug rod 5 is slidably installed on handle 4, one end of adjusting plug rod 5 is fixedly installed with operation disc 6, a plurality of adjusting insertion grooves are formed in the side of side support plate 2, adjusting plug rod 5 is used in cooperation with adjusting insertion groove, two-way screw 8 is rotatably installed in front and rear side clamping plate 7, the threaded outer surface of two-way screw 8 is threadedly installed with moving plate 9, connecting block 10 is fixedly installed on the side of moving plate 9, connecting block 10 extends out of front and rear side clamping plate 7 through the strip-shaped hole formed in the side of front and rear side clamping plate 7 and is fixedly installed with left and right side clamping plate 11, bottom clamping plate 12 and fixed plate 13 are fixedly installed on the side of front and rear side clamping plate 7, threaded rod 14 is threadedly installed on fixed plate 13, and top clamping plate 15 is fixedly installed at the bottom end of threaded rod 14.
[0025] By setting front and rear side clamping plate 7 and left and right side clamping plate 11 cooperate with bottom plate and top clamping plate 15, the upper and lower left and right front and rear of side wall plate are fixedly clamped, the fixing effect is stable, the position deviation and misplacement phenomenon in the processing process can be effectively prevented, the operation accuracy is improved, and the side wall plate after fixing can be adjusted in turning angle by using rotating shaft 3 in cooperation with handle 4, thereby meeting the actual operation needs, by setting two side support plates 2, one fixed and one movable, adaptive adjustment and use according to the overall length specification of side wall plate can be carried out, and the use universality is improved.
[0026] The upper surface of the jig base plate 1 is fixedly provided with two slide rail strips 16, and the side surface of the side support plate 2 is fixedly provided with two slide rail sleeves 17. The fixedly arranged side support plate 2 is fixedly arranged on the outer surface of the slide rail strip 16 through the slide rail sleeve 17, and the movably arranged side support plate 2 is slidably arranged on the outer surface of the slide rail strip 16 through the slide rail sleeve 17. The slide rail sleeve 17 on the side surface of the movably arranged side support plate 2 is threadedly provided with a bolt 18, and the side surface of the slide rail strip 16 is provided with a plurality of threaded grooves for the bolt 18 to be screwed into. The slide rail sleeve 17 and the slide rail strip 16 are used in cooperation with the bolt 18 to achieve stable sliding of the movably arranged side support plate 2 without shaking, and the bolt 18 can be used to achieve position sliding adjustment and locking.
[0027] A cavity is formed in the position of the rotating handle 4 opposite to the adjusting plug rod 5, and a limiting ring 19 is fixedly arranged on the outer surface of the adjusting plug rod 5. The limiting ring 19 is located in the cavity, and a spring 20 is fixedly arranged between the limiting ring 19 and the inner wall of the cavity. The limiting ring 19 can limit the position to prevent the adjusting plug rod 5 from sliding off the rotating handle 4. When the adjusting plug rod 5 is separated from the adjusting slot, the spring 20 is deformed. Therefore, the spring 20 can drive the adjusting plug rod 5 to quickly reset and insert into the adjusting slot, thereby improving the convenience of locking operation.
[0028] Two insertion holes are formed in the position of the rotating handle 4 opposite to the cavity, and a bolt 21 is inserted into one of the insertion holes. An insertion slot is formed in the surface of the limiting ring 19 for the bolt 21 to be inserted into. When the limiting ring 19 moves with the adjusting plug rod 5, the position can be locked through the bolt 21, thereby avoiding accidental sliding of the adjusting plug rod 5 and improving the stability of use.
[0029] An annular seat 22 is fixedly arranged on the side surface of the side support plate 2, and a plurality of arc-shaped sliding blocks 23 are fixedly arranged on the side surface of the front and rear clamping plates 7. The arc-shaped sliding blocks 23 are slidably arranged on the inner wall of the annular seat 22. The cross section of the arc-shaped sliding blocks 23 is trapezoidal. The annular seat 22 is used in cooperation with the arc-shaped sliding blocks 23 to support and guide the rotating process of the front and rear clamping plates 7, thereby improving the motion stability.
[0030] A plurality of guide strips 24 are fixedly arranged on the inner wall of the front and rear clamping plates 7, and a moving plate 9 is slidably arranged on the outer surface of the plurality of guide strips 24. The guide strips 24 are used in cooperation with the moving plate 9 to limit and support the motion of the moving plate 9, thereby improving the motion stability and preventing shaking.
[0031] In use, the position of the movable side plate 2 is adjusted according to the length of the side wall plate, the bolt 18 is unscrewed, the movable side plate 2 is unlocked and can slide on the surface of the slide rail strip 16 through the slide rail sleeve 17 to adjust the position, the bolt 18 is screwed in to lock the position after the side wall plate is just fitted between the front and rear clamping plates 7, the front and rear clamping of the side wall plate is completed, the bidirectional screw rod 8 is rotated to drive the relative movement of the two moving plates 9, the left and right clamping plates 11 are driven to move through the connecting block 10, the left and right clamping of the side wall plate is realized, the threaded rod 14 is rotated to drive the downward movement of the top clamping plate 15, the top and bottom clamping is realized, the upper and lower, front and rear, left and right clamping and fixing of the side wall plate is completed, then the side wall plate is processed, the turning angle can be adjusted during the processing, the bolt 21 is pulled out, the adjusting plug rod 5 is unlocked, the adjusting plug rod 5 is driven to move out of the adjusting plug slot through the operation disc 6, then the bolt 21 is inserted into the plug slot through the plug hole of the other side, the position of the adjusting plug rod 5 is limited, the handle 4 is rotated, the handle 4 drives the rotating shaft 3 to rotate the front and rear clamping plates 7, the fixed side wall plate is driven to rotate, the turning angle is realized, the bolt 21 is pulled out after the rotation to the required position, the spring 20 drives the adjusting plug rod 5 to reset and insert into the adjusting plug slot to lock the position, the bolt 21 is inserted to lock the position of the adjusting plug rod 5, the turning angle adjustment is completed.
Claims
1. A tooling fixture for processing the side wall panel of a waste incinerator, characterized in that: The utility model provides a kind of fixture base plate (1), the upper surface of the fixture base plate (1) is provided with two side support plates (2), one of the side support plates (2) is fixedly arranged above the fixture base plate (1), another side support plate (2) is movably arranged above the fixture base plate (1), rotating shaft (3) is rotatably installed on the side support plate (2), the both ends of the rotating shaft (3) are respectively fixedly installed with handle (4) and front and rear side clamping plate (7), two front and rear side clamping plates (7) are oppositely arranged, adjusting plug rod (5) is slidably installed on the handle (4), the one end of the adjusting plug rod (5) is fixedly installed with operating disc (6), the side of the side support plate (2) is provided with a plurality of adjusting insertion grooves, the adjusting plug rod (5) is used in cooperation with adjusting insertion groove, the inside of the front and rear side clamping plate (7) is rotatably installed with two-way screw (8), the both threaded outer surfaces of the two-way screw (8) are threadedly installed with moving plate (9), the side of the moving plate (9) is fixedly installed with connecting block (10), the connecting block (10) extends out of the front and rear side clamping plate (7) through the strip-shaped hole of the side of the front and rear side clamping plate (7) and is fixedly installed with left and right side clamping plate (11), the side of the front and rear side clamping plate (7) is fixedly installed with bottom clamping plate (12) and fixed plate (13), the fixed plate (13) is threadedly installed with threaded rod (14), the bottom end of the threaded rod (14) is fixedly installed with top clamping plate (15).
2. The incinerator sidewall panel processing tooling jig of claim 1, wherein: The upper surface of the fixture base plate (1) is fixedly installed with two slide rail strips (16), the side of the side support plate (2) is fixedly installed with two slide rail sleeves (17), the fixedly arranged side support plate (2) is fixedly installed on the outer surface of the slide rail strip (16) through the slide rail sleeve (17), the movably arranged side support plate (2) is slidably installed on the outer surface of the slide rail strip (16) through the slide rail sleeve (17), the side of the slide rail sleeve (17) on the movably arranged side support plate (2) is threadedly installed with bolt (18), the side of the slide rail strip (16) is provided with a plurality of threaded grooves for the screwing of the bolt (18).
3. The incinerator sidewall panel processing fixture of claim 1, wherein: The handle (4) is provided with a cavity at a position opposite to the adjusting plug rod (5), a limiting ring (19) is fixedly installed on the outer surface of the adjusting plug rod (5), the limiting ring (19) is located in the cavity, a spring (20) is fixedly installed between the limiting ring (19) and the inner wall of the cavity.
4. The incinerator sidewall panel processing tooling jig of claim 3, wherein: The handle (4) is provided with two insertion holes at a position opposite to the cavity, one of the insertion holes is inserted with a bolt (21), and the surface of the limiting ring (19) is provided with an insertion slot for the insertion of the bolt (21).
5. The incinerator sidewall panel processing fixture of claim 1, wherein: The side of the side support plate (2) is fixedly installed with an annular seat (22), the side of the front and rear side clamping plate (7) is fixedly installed with a plurality of arc-shaped sliding blocks (23), the arc-shaped sliding blocks (23) are slidably installed on the inner wall of the annular seat (22), and the cross section of the arc-shaped sliding blocks (23) is trapezoidal.
6. The incinerator sidewall panel processing fixture of claim 1, wherein: The inner wall of the front and rear side clamping plate (7) is fixedly installed with a plurality of guide strips (24), and the moving plate (9) is slidably installed on the outer surface of the plurality of guide strips (24).