Extraction device for preparing aluminum alloy flux

Abstract

The utility model relates to the technical field of preparation and extraction, and discloses an extraction device for preparing an aluminum alloy flux, which comprises an operation table assembly, a shaking assembly, a furnace body assembly, a rotary stirring assembly, a collection and separation assembly, a control and detection assembly and a gas purification assembly, the shaking assembly is sleeved with the furnace body assembly, the rotary stirring assembly is installed at the bottom of the furnace body assembly, the collection and separation assembly is arranged on one side of the operation table assembly, the control and detection assembly is installed on one side of the top of the operation table assembly, and the gas purification assembly is installed on one side of the top of the operation table assembly. The shaking assembly comprises fixed column bodies, a shaking motor and a connecting shaft, the fixed column bodies are symmetrically installed on the two sides of the top of the plate body, the shaking motor is arranged on one side of each fixed column body, and an output shaft of each fixed column body is fixedly connected with the connecting shaft in a sleeving mode through a coupler; emission of toxic gas generated in the preparation process of the flux is reduced, and the production environment and the health and safety of operators are protected.

Description

TECHNICAL FIELD

[0001] The utility model relates to the preparation extraction technical field more particularly to a kind of extraction devices for aluminium alloy flux preparation. BACKGROUND

[0002] Aluminium alloy flux plays a vital role in the production process of aluminium alloy, it is mainly used to remove hydrogen and other harmful gases in aluminium liquid, and remove oxide inclusions and other non-metallic impurities, and in the production process, part of valuable raw materials may not be fully recycled, which not only increases the cost of raw materials, but also causes waste of resources. In the extraction, some harmful gases such as hydrogen fluoride and hydrogen chloride are generated. If these gases are directly discharged into the atmosphere without effective purification, they will cause serious pollution to the environment and pose a threat to the surrounding ecosystem and human health. SUMMARY

[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides an extraction device for aluminium alloy flux preparation to solve the problems existing in the background art.

[0004] The utility model provides the following technical scheme: an extraction device for aluminium alloy flux preparation, comprising an operating table assembly, a shaking assembly, a furnace body assembly, a rotary stirring assembly, a collection and separation assembly, a control and detection assembly and a gas purification assembly, the shaking assembly is arranged on the top of the operating table assembly, the furnace body assembly is sleeved on the shaking assembly, the rotary stirring assembly is installed at the bottom of the furnace body assembly, the collection and separation assembly is arranged on one side of the operating table assembly, the control and detection assembly is installed on one side of the top of the operating table assembly, the gas purification assembly is installed on one side of the top of the operating table assembly, the shaking assembly comprises a fixed column, a shaking motor and a connecting shaft, the fixed column is symmetrically installed on the top of the plate on both sides, the shaking motor is arranged on one side of the fixed column, and the output shaft of the fixed column is fixedly sleeved with the connecting shaft through a shaft coupling;

[0005] Preferably, the operating table assembly comprises a plate, a chute and a support, the chute is opened on one side of the plate, and the support is fixedly installed on one side of the top of the plate.

[0006] Preferably, the furnace body assembly comprises an extraction furnace, a viewing port, a glass, a sealing ring, a furnace cover, a sealing plate and a turnover shaft, the two sides of the extraction furnace are fixedly connected to the connecting shaft, one side of the extraction furnace is provided with a viewing port, the glass is fixedly sleeved on the viewing port, the sealing ring is fixedly connected to the top of the inner cavity of the extraction furnace, the furnace cover is arranged on the top of the extraction furnace, the bottom of the furnace cover is provided with a sealing plate, and the turnover shaft is fixedly sleeved on one side of the extraction furnace, and the two ends of the turnover shaft are movably sleeved on one side of the furnace cover.

[0007] Preferably, the rotating stirring assembly comprises a rotating motor, a fixed shaft, a primary stirrer and a secondary stirrer, the rotating motor is fixedly installed at the bottom of the extraction furnace, the output shaft of the rotating motor is fixedly sleeved with the fixed shaft through a shaft coupling, and the primary stirrer and the secondary stirrer are fixedly connected to the fixed shaft.

[0008] Preferably, the collecting and separating assembly comprises a storage box, a storage handle, a clamping groove, a filter plate, filter holes and filter handles, the storage box is movably clamped on the sliding groove, a storage handle is fixedly installed on one side of the storage box, the clamping grooves are symmetrically formed at the top of the two sides of the storage box, the filter plate is movably clamped in the storage box, filter holes are uniformly formed in the filter plate, and the filter handles are symmetrically installed on the two sides of the filter plate and clamped in the clamping grooves.

[0009] Preferably, the control and detection assembly comprises a numerical controller, a heater, a temperature detector and a gas tightness detector, the numerical controller is arranged at the top of the support, the heater is uniformly installed at the bottom of the inner cavity of the extraction furnace, and the temperature detector and the gas tightness detector are fixedly installed at the bottom of the furnace cover.

[0010] Preferably, the gas purification assembly comprises a hose, a purifier and an exhaust hole, one end of the hose is fixedly connected to the top of the furnace cover, the other end of the hose is fixedly connected to the top of the purifier, and the exhaust hole is formed in one side of the purifier.

[0011] The technical effects and advantages of the present application are as follows:

[0012] The present application is provided with the furnace body assembly and the collecting and separating assembly, which is beneficial to separate the solid impurities and unreacted substances in the solution and fully recycle and utilize.

[0013] The present application is provided with the control and detection assembly and the gas purification assembly, which is beneficial to reduce the emission of toxic gas generated in the preparation process of the flux, and protect the production environment and the health and safety of the operators. ACCURATE DRAWINGS

[0014] Figure 1 It is a whole structure schematic view of the present application.

[0015] Figure 2 It is a whole structure schematic view and a partial section view of the present application.

[0016] Figure 3 It is a whole structure schematic view of the present application. Figure 2 It is a structure schematic view of the present application.

[0017] The reference signs are: 1, operating table assembly; 101, plate body; 102, sliding groove; 103, support; 2, shaking assembly; 201, fixed column body; 202, shaking motor; 203, connecting shaft; 3, furnace body assembly; 301, extraction furnace; 302, observation port; 303, glass; 304, sealing ring; 305, furnace cover; 306, sealing plate; 307, turnover shaft; 4, rotary stirring assembly; 401, rotary motor; 402, fixed shaft; 403, main stirrer; 404, secondary stirrer; 5, collection and separation assembly; 501, storage box; 502, storage handle; 503, clamping groove; 504, filter plate; 505, filter hole; 506, filter handle; 6, control and detection assembly; 601, numerical controller; 602, heater; 603, temperature detector; 604, air tightness detector; 7, gas purification assembly; 701, hose; 702, purifier; 703, exhaust hole. DETAILED DESCRIPTION

[0018] The technical scheme in the utility model will be described clearly and completely below in combination with the drawings in the utility model, and additionally, the forms of each structure described in the following implementation manners are only examples, and the extraction device for preparing aluminum alloy flux related by the utility model is not limited to each structure described in the following implementation manners, and all other implementation manners obtained by the ordinary skilled in the art without making creative labor belong to the protection range of the utility model.

[0019] Reference Figures 1-3 The utility model provides an extraction device for preparing aluminum alloy flux, including operating table assembly 1, shaking assembly 2, furnace body assembly 3, rotary stirring assembly 4, collection and separation assembly 5, control and detection assembly 6 and gas purification assembly 7, wherein shaking assembly 2 sets up at the top of operating table assembly 1, furnace body assembly 3 is sleeved on shaking assembly 2, rotary stirring assembly 4 is installed at the bottom of furnace body assembly 3, collection and separation assembly 5 sets up at one side of operating table assembly 1, control and detection assembly 6 is installed at the top one side of operating table assembly 1, and gas purification assembly 7 is installed at the top one side of operating table assembly 1;

[0020] Operating table assembly 1 includes plate body 101, sliding groove 102 and support 103, wherein sliding groove 102 is opened at one side of plate body 101, and support 103 is fixedly installed at the top one side of plate body 101.

[0021] The shaking assembly 2 includes a fixed column 201, a shaking motor 202, and a connecting shaft 203. The fixed column 201 is symmetrically installed on both sides of the top of the plate 101. The shaking motor 202 is located on one side of the fixed column 201, and the output shaft of the fixed column 201 is fixedly connected to the connecting shaft 203 through a coupling. This facilitates starting the shaking motor 202 to shake the furnace assembly 3, thereby keeping the solution in the furnace assembly 3 uniformly mixed.

[0022] The furnace body assembly 3 includes an extraction furnace 301, an observation port 302, a glass 303, a sealing ring 304, a furnace cover 305, a sealing plate 306, and a tilting shaft 307. The two sides of the extraction furnace 301 are fixedly connected to the connecting shaft 203, and an observation port 302 is provided on one side of the extraction furnace 301. The glass 303 is fixedly sleeved on the observation port 302. The sealing ring 304 is fixedly connected to the top of the inner cavity of the extraction furnace 301. The furnace cover 305 is located on the top of the extraction furnace 301, and a sealing plate 306 is provided at the bottom of the furnace cover 305. The tilting shaft 307 is fixedly sleeved on one side of the extraction furnace 301, and both ends of the tilting shaft 307 are movably sleeved on one side of the furnace cover 305. This facilitates the sealing performance of the device by having the sealing plate 306 engage with the sealing ring 304 after the furnace cover 305 is closed. During equipment operation, the mixing situation inside the equipment can be observed through the observation port 302.

[0023] The rotary stirring assembly 4 includes a rotary motor 401, a fixed shaft 402, a main stirrer 403, and a secondary stirrer 404. The rotary motor 401 is fixedly installed at the bottom of the extraction furnace 301, and the output shaft of the rotary motor 401 is fixedly sleeved to the fixed shaft 402 through a coupling. The main stirrer 403 and the secondary stirrer 404 are fixedly connected to the fixed shaft 402, which facilitates the thorough stirring of the aluminum alloy flux and the solution to be extracted by the main stirrer 403 and the secondary stirrer 404.

[0024] The collection and separation component 5 includes a storage box 501, a storage handle 502, a slot 503, a filter plate 504, filter holes 505, and a filter handle 506. The storage box 501 is movably engaged with the slide groove 102, and the storage handle 502 is fixedly installed on one side of the storage box 501. The slots 503 are symmetrically opened on the top of both sides of the storage box 501. The filter plate 504 is movably engaged with the inside of the storage box 501, and filter holes 505 are evenly opened on the filter plate 504. The filter handles 506 are symmetrically installed on both sides of the filter plate 504 and engaged in the slots 503, which is conducive to the separation and collection of liquid and reactants.

[0025] The control and detection assembly 6 includes a CNC controller 601, a heater 602, a temperature detector 603, and an airtightness detector 604. The CNC controller 601 is located on the top of the bracket 103. The heater 602 is evenly installed at the bottom of the inner cavity of the extraction furnace 301. The temperature detector 603 and the airtightness detector 604 are fixedly installed at the bottom of the furnace cover 305. This facilitates heating the liquid inside the extraction furnace 301 through the heater 602, detecting the temperature inside the extraction furnace 301 through the temperature detector 603, and detecting the airtightness inside the extraction furnace 301 through the airtightness detector 604.

[0026] The gas purification assembly 7 includes a hose 701, a purifier 702, and an exhaust port 703. One end of the hose 701 is fixedly connected to the top of the furnace cover 305, and the other end of the hose 701 is fixedly connected to the top of the purifier 702. An exhaust port 703 is provided on one side of the purifier 702, which is beneficial for purifying the chemical gases generated inside the extraction furnace 301 into harmless gases and discharging them by activating the purifier 702, thus ensuring the health of the operators.

[0027] The working principle of this utility model:

[0028] First, flip the furnace cover 305 to one side of the extraction furnace 301, pour the aluminum alloy flux and the solution to be extracted into the extraction furnace 301 and close the furnace cover 305. The operator sets the heating temperature and mixing time through the display screen on the CNC 601 and starts the heater 602 to heat the aluminum alloy flux and the solution to be extracted.

[0029] Secondly, when the temperature is reached, the rotary motor 401 is started by the CNC controller 601. The output shaft of the rotary motor 401 drives the transmission shaft to rotate, and the transmission shaft drives the fixed shaft 402 to rotate, so that the main stirrer 403 and the secondary stirrer 404 rotate to mix the aluminum alloy flux with the substance to be extracted. Then, the shaking motor 202 is started by the CNC controller. The output shaft of the shaking motor 202 drives the transmission shaft to rotate, and the transmission shaft drives the connecting shaft 203 to rotate, so that the extraction furnace 301 shakes, so that the mixture inside the extraction furnace 301 can fully contact and undergo a chemical reaction. After the time is up, the equipment stops running. At this time, the purifier 702 is started by the CNC controller 601 to draw the chemical gas generated inside the extraction furnace 301 into the purifier 702 through the hose 701 for purification, and then discharge it from the exhaust port 703.

[0030] Finally, open the furnace cover 305, and slowly rotate the extraction furnace 301 to the right by shaking the motor 202. Pour the extracted mixture into the storage tank 501, and separate and collect the liquid and reactants in the solution through the filter hole 505.

[0031] Finally, the following points should be noted: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be interpreted broadly, and can be mechanical or electrical connections, or internal connections between two components, or direct connections. "Up", "down", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may change.

[0032] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.

[0033] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An extraction apparatus for preparing aluminum alloy flux, comprising an operating table assembly (1), a shaking assembly (2), a furnace body assembly (3), a rotary stirring assembly (4), a collection and separation assembly (5), a control and detection assembly (6), and a gas purification assembly (7), wherein the shaking assembly (2) is disposed on the top of the operating table assembly (1), the furnace body assembly (3) is sleeved on the shaking assembly (2), the rotary stirring assembly (4) is installed at the bottom of the furnace body assembly (3), the collection and separation assembly (5) is disposed on one side of the operating table assembly (1), the control and detection assembly (6) is installed on the top side of the operating table assembly (1), and the gas purification assembly (7) is installed on the top side of the operating table assembly (1), characterized in that: The rocking assembly (2) includes a fixed column (201), a rocking motor (202), and a connecting shaft (203). The fixed column (201) is symmetrically installed on both sides of the top of the plate (101). The rocking motor (202) is located on one side of the fixed column (201), and the output shaft of the fixed column (201) is fixedly connected to the connecting shaft (203) through a coupling.

2. The extraction apparatus for preparing aluminum alloy flux according to claim 1, characterized in that: The operating table assembly (1) includes a plate (101), a slide (102) and a bracket (103). The slide (102) is opened on one side of the plate (101), and the bracket (103) is fixedly installed on the top side of the plate (101).

3. The extraction apparatus for preparing aluminum alloy flux according to claim 1, characterized in that: The furnace body assembly (3) includes an extraction furnace (301), an observation port (302), a glass (303), a sealing ring (304), a furnace cover (305), a sealing plate (306), and a rotating shaft (307). The two sides of the extraction furnace (301) are fixedly connected to the connecting shaft (203), and an observation port (302) is provided on one side of the extraction furnace (301). The glass (303) is fixedly sleeved on the observation port (302). The sealing ring (304) is fixedly connected to the top of the inner cavity of the extraction furnace (301). The furnace cover (305) is set on the top of the extraction furnace (301), and a sealing plate (306) is provided at the bottom of the furnace cover (305). The rotating shaft (307) is fixedly sleeved on one side of the extraction furnace (301), and the two ends of the rotating shaft (307) are movably sleeved on one side of the furnace cover (305).

4. The extraction apparatus for preparing aluminum alloy flux according to claim 1, characterized in that: The rotary stirring assembly (4) includes a rotary motor (401), a fixed shaft (402), a main stirrer (403), and a secondary stirrer (404). The rotary motor (401) is fixedly installed at the bottom of the extraction furnace (301), and the output shaft of the rotary motor (401) is fixedly sleeved to the fixed shaft (402) through a coupling. The main stirrer (403) and the secondary stirrer (404) are fixedly connected to the fixed shaft (402).

5. The extraction apparatus for preparing aluminum alloy flux according to claim 1, characterized in that: The collection and separation component (5) includes a storage box (501), a storage handle (502), a slot (503), a filter plate (504), filter holes (505), and a filter handle (506). The storage box (501) is movably engaged with the slide groove (102), and the storage handle (502) is fixedly installed on one side of the storage box (501). The slot (503) is symmetrically opened on the top of both sides of the storage box (501). The filter plate (504) is movably engaged with the inside of the storage box (501), and filter holes (505) are evenly opened on the filter plate (504). The filter handle (506) is symmetrically installed on both sides of the filter plate (504) and engaged in the slot (503).

6. The extraction apparatus for preparing aluminum alloy flux according to claim 1, characterized in that: The control and detection assembly (6) includes a CNC controller (601), a heater (602), a temperature detector (603), and an airtightness detector (604). The CNC controller (601) is located on the top of the support (103). The heater (602) is evenly installed at the bottom of the inner cavity of the extraction furnace (301). The temperature detector (603) and the airtightness detector (604) are fixedly installed at the bottom of the furnace cover (305).

7. The extraction apparatus for preparing aluminum alloy flux according to claim 1, characterized in that: The gas purification assembly (7) includes a hose (701), a purifier (702), and an exhaust port (703). One end of the hose (701) is fixedly connected to the top of the furnace cover (305), and the other end of the hose (701) is fixedly connected to the top of the purifier (702). An exhaust port (703) is provided on one side of the purifier (702).

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