Traceless splicing processing tool
By integrating a dust collection system, clamping structure, and robotic arm into a seamless splicing tool, the problems of smoke pollution and low automation during welding and grinding are solved, achieving efficient and environmentally friendly hardware material processing.
Patent Information
- Application Number
- CN202520494012.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-20
AI Technical Summary
Existing seamless splicing tools generate a large amount of fumes during welding and grinding, which endangers workers' health and pollutes the environment, and have a low degree of automation.
A seamless splicing tool was designed, integrating a dust extraction system, a clamping structure, and a robotic arm. The dust extraction system removes smoke and dust, the clamping structure stabilizes the workpiece, and the robotic arm performs welding and grinding, achieving integrated operation.
It reduces the harm of smoke and dust to workers, protects the environment, increases the level of automation, reduces the demand for manpower, and improves processing efficiency.
Smart Images
Figure CN223863289U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to processing equipment field especially relates to trace splicing processing tool. BACKGROUND
[0002] Trace splicing processing tool is a kind of commonly used instrument applied to processing field, and processing field is widely used, and the splicing processing of hardware material is particularly time-consuming and laborious.
[0003] In prior art, the splicing technology of part of splicing tools for hardware material is mostly welding and polishing, as a key technical means in manufacturing processing equipment industry, from manual forging, welding and polishing to automation and intelligentization, it has experienced a long development process.
[0004] Welding and polishing process are separated, lack integrated device and equipment in two production workshops needing welding and polishing, the whole process requires more manpower and has lower automation degree, a large amount of smoke is generated in working process, which causes certain harm and pollution to worker's respiratory system and natural environment. UTILITY MODEL CONTENT
[0005] The trace splicing processing tool provided by the utility model aims at improving the problem that pollution gas generated in welding and polishing process of part of devices in prior art causes harm to operator's health.
[0006] To achieve the above object, the utility model provides the following technical scheme.
[0007] Trace splicing processing tool, including the top of mesa fixedly connected with guide rail base, the top of guide rail base slidingly connected with guide rail sliding block, the top of guide rail sliding block fixedly connected with connecting block, the top of connecting block fixedly connected with mechanical arm base, the bottom of mesa fixedly connected with mesa support column, the inside of mesa support column fixedly connected with dust absorption pipe, the top of dust absorption pipe fixedly connected with dust absorption head, the rear side of dust absorption pipe fixedly connected with fan, the rear side of fan fixedly connected with filter screen.
[0008] Further description of the above technical scheme is as follows.
[0009] The top of mesa is fixedly connected with glass shelf, and the glass shelf is provided with air inlet on the outside.
[0010] Further description of the above technical scheme is as follows.
[0011] The top of mesa is fixedly connected with clamping base, and the inside of clamping base is fixedly connected with double-end threaded rod.
[0012] Further description of the above technical scheme is as follows.
[0013] The top of the clamping base is fixedly connected with a clamping concave block, the inner side of the clamping concave block is fixedly connected with a clamping convex block, and the left side of the clamping base is fixedly connected with an air cylinder.
[0014] As a further description of the above technical solution:
[0015] The outer side of the clamping base is fixedly connected with a supporting plate, and the top of the supporting plate is fixedly connected with motor two.
[0016] As a further description of the above technical solution:
[0017] The outer side of the mechanical arm base is fixedly connected with motor one.
[0018] As a further description of the above technical solution:
[0019] The inner side of the mechanical arm base is fixedly connected with two connecting rods one, the inner side of the connecting rod one is fixedly connected with two connecting rods two, the inner side of the connecting rod two is fixedly connected with two connecting shafts, and the inner side of the connecting rod two is fixedly connected with a rotating wrist.
[0020] As a further description of the above technical solution:
[0021] The front side of the rotating wrist is fixedly connected with an insulating sleeve, the front side of the insulating sleeve is fixedly connected with a welding electrode head, and the front side of the rotating wrist is fixedly connected with a grinding saw blade.
[0022] The utility model has the advantages of:
[0023] 1. The dust suction system is added in the utility model, smoke and dust are sucked during welding and grinding, the addition of the equipment reduces the harm of smoke and dust to workers during work, and the environment is protected.
[0024] 2. The clamping structure is added to the table top to clamp objects, the sliding connection and the air cylinder drive the clamping mechanism to gather, and the objects to be spliced without traces are clamped and moved by the clamping structure, so that the mechanical arm is convenient for welding and grinding. DRAWINGS
[0025] Figure 1 The utility model provides a three-dimensional view of a traceless splicing processing tool;
[0026] Figure 2 The utility model provides a connecting rod two structure schematic view of a traceless splicing processing tool;
[0027] Figure 3 The utility model provides a connecting shaft structure schematic view of a traceless splicing processing tool;
[0028] Figure 4 The utility model provides a traceless splicing processing tool's clamping convex block structure schematic diagram shows,
[0029] Figure 5 The utility model provides a traceless splicing processing tool's dust absorption pipe structure schematic diagram shows.
[0030] Legend:
[0031] Table top, 2, guide rail base, 3, guide rail sliding block, 4, connecting block, 5, mechanical arm base, 6, clamping base, 7, table top support column, 8, dust absorption pipe, 9, dust absorption head, 10, glass shelf, 11, motor one, 12, connecting rod one, 13, connecting shaft, 14, connecting rod two, 15, rotating wrist, 16, insulating sleeve, 17, welding electrode head, 18, polishing saw blade, 19, support plate, 20, clamping concave block, 21, double -end threaded rod, 22, clamping convex block, 23, motor two, 24, fan, 25, filter screen, 26, air cylinder. Specific implementation
[0032] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model and not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0033] Reference Figure 1 , Figure 5 An embodiment provided by the utility model: the top of table top 1 is fixedly connected with guide rail base 2, the top of guide rail base 2 is slidably connected with guide rail sliding block 3, the top of guide rail sliding block 3 is fixedly connected with connecting block 4, the top of connecting block 4 is fixedly connected with mechanical arm base 5, guide rail sliding block 3 is connected with connecting block 4, so as to drive mechanical arm base 5 to move on the table top, which facilitates the welding and polishing of the mechanical arm from different directions, the top of table top 1 is fixedly connected with glass shelf 10, the outer side of glass shelf has air inlet, the bottom of table top 1 is fixedly connected with table top support column 7, the inside of table top support column 7 is fixedly connected with dust absorption pipe 8, the top of dust absorption pipe 8 is fixedly connected with dust absorption head 9, the rear side of dust absorption pipe is fixedly connected with fan 24, the rear side of fan 24 is fixedly connected with filter screen 25, in the process of welding and polishing, dust absorption head 9 absorbs smoke and dust, enters table top support column 7 through dust absorption pipe 8, is filtered through filter screen 25 and finally discharges gas.
[0034] Reference Figure 4The top of the table top 1 is fixedly connected with a clamping base 6, the clamping base 6 is provided with a sliding groove, the clamping base 6 is fixedly connected with a double-thread rod 21, the top of the clamping base 6 is fixedly connected with a clamping recess block 20, the inner side of the clamping recess block 20 is fixedly connected with a clamping protrusion 22, the clamping recess block and the clamping protrusion are clamped with each other, the left side of the clamping base 6 is fixedly connected with an air cylinder 26, the air cylinder 26 drives the clamping mechanism to slide transversely in the sliding groove, the outer side of the clamping base 6 is fixedly connected with a support plate 19, the top of the support plate 19 is fixedly connected with a motor 23, and the motor 23 drives the clamping recess block 20 and the clamping protrusion 22 to clamp the object and move towards the middle in the vertical direction.
[0035] Referring to Figure 2 、 Figure 3 The inner side of the mechanical arm base 5 is fixedly connected with two connecting rods 12, the inner side of the connecting rod 12 is fixedly connected with two connecting rods 14, the inner side of the connecting rod 14 is fixedly connected with two connecting shafts 13, the connecting rod 12 and the connecting rod 14 are connected through the connecting shaft 13, the inner side of the connecting rod 14 is fixedly connected with a rotating wrist 15, the front side of the rotating wrist 15 is fixedly connected with an insulating sleeve 16, the front side of the insulating sleeve 16 is fixedly connected with a welding electrode head 17, and the front side of the rotating wrist 15 is fixedly connected with a grinding saw blade 18.
[0036] Working principle: in the clamping mechanism, the air cylinder 26 drives two clamping mechanisms to gather towards the middle of the table top 1 under the support of the guide rail base 2, and the motor 23 on the outer side of the two clamping mechanisms is connected with the double-thread rod 21, the motor 23 operates to drive the double-thread rod 21 to rotate, under the action of screw transmission, the clamping recess block 20 and the clamping protrusion 22 are clamped with each other after the clamping object is clamped towards the middle, so that the object is conveniently welded and ground in the center of the table top.
[0037] When welding and grinding work is performed, the motor 11 provides power for the mechanical arm, the connecting rod 12 and the connecting rod 14 are connected through the connecting shaft 13 and are provided with the rotating wrist 15, the two rotating wrists 15 are respectively provided with the welding electrode head 17 and the grinding saw blade 18, the mechanical arm performs welding and grinding on the object, and the purpose of processing the object is achieved.
[0038] In the processing process of welding and grinding the object, the dust collection head 9 is close to the processing treatment at the same time, the smoke and dust generated in the work is formed into high pressure to generate suction under the operation of the fan 24, enters the filtering system through the dust collection pipe 8, and is finally discharged under the filtering action of the filter screen 25.
[0039] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.
Claims
1. A seamless splicing tool, including a tabletop (1), characterized in that: The top of the tabletop (1) is fixedly connected to a guide rail base (2), the top of the guide rail base (2) is slidably connected to a guide rail slider (3), the top of the guide rail slider (3) is fixedly connected to a connecting block (4), the top of the connecting block (4) is fixedly connected to a robotic arm base (5), the bottom of the tabletop (1) is fixedly connected to a tabletop support column (7), the inside of the tabletop support column (7) is fixedly connected to a vacuum pipe (8), the top of the vacuum pipe (8) is fixedly connected to a vacuum head (9), the rear side of the vacuum pipe is fixedly connected to a fan (24), and the rear side of the fan (24) is fixedly connected to a filter screen (25).
2. The seamless splicing tool according to claim 1, characterized in that: A glass frame (10) is fixedly connected to the top of the tabletop (1), and an air inlet is located on the outside of the glass frame (10).
3. The seamless splicing tool according to claim 1, characterized in that: The top of the table (1) is fixedly connected to a clamping base (6), and a double-ended threaded rod (21) is fixedly connected inside the clamping base (6).
4. The seamless splicing tool according to claim 3, characterized in that: The clamping base (6) is fixedly connected to the top of the clamping recess (20), and the clamping protrusion (22) is fixedly connected to the inner side of the clamping recess (20). The clamping base (6) is fixedly connected to the left side of the cylinder (26).
5. The seamless splicing tool according to claim 3, characterized in that: A support plate (19) is fixedly connected to the outside of the clamping base (6), and a motor (23) is fixedly connected to the top of the support plate (19).
6. The seamless splicing tool according to claim 1, characterized in that: A motor (11) is fixedly connected to the outside of the robotic arm base (5).
7. The seamless splicing tool according to claim 1, characterized in that: The inner side of the robotic arm base (5) is fixedly connected to two connecting rods (12), the inner side of the connecting rods (12) is fixedly connected to two connecting rods (14), the inner side of the connecting rods (14) is fixedly connected to two connecting shafts (13), and the inner side of the connecting rods (14) is fixedly connected to a rotating wrist (15).
8. The seamless splicing tool according to claim 7, characterized in that: An insulating sleeve (16) is fixedly connected to the front side of the rotating wrist (15), a welding electrode head (17) is fixedly connected to the front side of the insulating sleeve (16), and a grinding saw blade (18) is fixedly connected to the front side of the rotating wrist (15).