Feeding system of automatic mylar pasting machine

Abstract

The utility model relates to the technical field of mylar pasting, in particular to a feeding system of an automatic mylar pasting machine, which comprises a base, a feeding mechanism and a lifting mechanism, and the base is used for bearing the feeding mechanism and the lifting mechanism; the feeding mechanism can convey a material disc containing a piece to be subjected to film pasting. The lifting mechanism is arranged at the tail end of the conveying direction of the feeding mechanism, the lifting mechanism can transfer a material disc which is conveyed by the feeding mechanism and contains a piece to be subjected to film pasting to a film pasting production line, and the feeding mechanism and the lifting mechanism are matched with each other to achieve automatic feeding of the piece to be subjected to film pasting. The device has the effect of reducing the labor intensity of workers.

Description

Technical Field

[0001] This application relates to the field of Mylar mounting technology, and in particular to a feeding system for an automatic Mylar mounting machine. Background Technology

[0002] Mylar is a polyester film, also known as Mylar paper or Mylar film. It has excellent tear strength, heat and cold resistance, moisture and water resistance, chemical corrosion resistance, and super insulation properties. It can be used as insulation material for motors, capacitors, coils, and cables. It can also be made into composite insulation material with barley paper. It is now widely used for electrical insulation of electronic products such as household appliances, instruments, displays, motor slots, and computers.

[0003] An automatic Mylar film applicator is a machine that uses mechanized equipment and automated control to automatically apply Mylar film, replacing the traditional Mylar film application process that requires manual application of Mylar film to the corresponding products, thereby improving the efficiency of Mylar film application.

[0004] Regarding the aforementioned technologies, before the automatic Mylar film applicator can apply the film, workers need to manually move the trays containing the parts to be applicated to the film application production line, and then the Mylar film is applied by mechanized equipment. The labor intensity of workers is relatively high during the process of moving the trays containing the parts to be applicated. Utility Model Content

[0005] To reduce the labor intensity of workers, this application provides a feeding system for an automatic Mylar applicator.

[0006] The automatic Mylar applicator feeding system provided in this application adopts the following technical solution:

[0007] An automatic Mylar laminating machine's feeding system includes a base, a feeding mechanism, and a lifting mechanism. The base supports the feeding mechanism and the lifting mechanism. The feeding mechanism transports a tray containing the film to be laminated. The lifting mechanism is located at the end of the feeding mechanism's transport direction and can transfer the tray containing the film to be laminated, which has been transported by the feeding mechanism, to the laminating production line. The feeding mechanism and the lifting mechanism cooperate to achieve automatic feeding of the film to be laminated.

[0008] By adopting the above technical solution, during use, the parts to be coated are first placed sequentially in the tray, and then the tray containing the parts to be coated is placed on the feeding mechanism. The feeding mechanism then transports the tray containing the parts to be coated to the lifting mechanism. Next, the lifting mechanism transfers the tray containing the parts to be coated from the feeding mechanism to the coating production line. Through the above operations, the feeding mechanism and the lifting mechanism work together to achieve automatic feeding of the parts to be coated, thereby reducing the labor intensity of workers.

[0009] Optionally, the feeding mechanism includes a vertical plate, a conveyor roller, a conveyor belt, and a drive assembly. There are two vertical plates, which are directly opposite each other and vertically mounted on the top surface of the base. There are multiple conveyor rollers, which are rotatably connected between the two vertical plates. The conveyor belt is wound around the multiple conveyor rollers. The drive assembly is located at the end of any conveyor roller and is used to drive the conveyor roller to rotate.

[0010] By adopting the above technical solution, during material feeding, the tray containing the film to be applied is placed on the conveyor belt, the drive component drives the conveyor roller to rotate, the conveyor roller drives the conveyor belt to rotate, and thus drives the tray containing the film to be applied to move towards the lifting mechanism. The material feeding method is simple and easy to implement.

[0011] Optionally, the drive assembly includes a first motor, pulleys, and a belt. The first motor is mounted on the outer wall of the base. There are two pulleys, one of which is fixedly connected to the output shaft of the first motor, and the other pulley is fixedly connected to the end of the conveyor roller. The belt is wound around the two pulleys.

[0012] By adopting the above technical solution, after the tray containing the film to be applied is placed on the conveyor belt, the first motor is started. The first motor drives the pulley connected to it to rotate, the pulley drives the belt to rotate, and the belt drives another pulley to rotate, which in turn drives the conveyor roller connected to it to rotate. The conveyor roller then drives the conveyor belt to rotate, which in turn drives the tray containing the film to be applied to move towards the lifting mechanism. The driving method is simple and practical, and can make the transportation of the tray containing the film to be applied smoother.

[0013] Optionally, the lifting mechanism includes a vertical plate, a lead screw, a lead screw nut, a second motor, a receiving plate, and a guide assembly. The vertical plate is vertically positioned at the end of the feeding mechanism in the conveying direction and is fixedly connected to the base. The lead screw is vertically positioned on the side of the vertical plate away from the feeding mechanism and is rotatably connected to the vertical plate. The lead screw nut is threadedly connected to the lead screw. The second motor is mounted on the base and is used to drive the lead screw to rotate. The receiving plate is horizontally positioned between the two vertical plates and is connected to the end of the lead screw nut away from the lead screw. The guide assembly is positioned between the receiving plate and the vertical plate and is used to guide the movement of the receiving plate in the vertical direction.

[0014] By adopting the above technical solution, when the tray containing the parts to be coated is transported to the position of the lifting mechanism, the second motor is started. The second motor drives the lead screw to rotate, thereby driving the lead screw nut to move away from the base. The lead screw nut then synchronously drives the receiving plate to move away from the base. The vertical movement of the receiving plate is guided by the guide component, thereby realizing the transfer of the tray containing the parts to be coated to the coating production line.

[0015] Optionally, the guide assembly includes a slide rail and a fixing block. The slide rail is located on the side of the vertical plate near the feeding mechanism, and the length direction of the slide rail is perpendicular to the base. The fixing block is slidably connected to the slide rail, and the end of the fixing block away from the slide rail is connected to the receiving plate.

[0016] By adopting the above technical solution, the fixed block moves vertically along the slide rail, thereby driving the receiving plate to always move vertically, thus guiding the movement of the receiving plate. The guiding method is simple, practical and easy to implement.

[0017] Optionally, the initial height of the receiving plate is located below or flush with the conveyor belt.

[0018] By adopting the above technical solution, the initial height of the receiving plate is located below or at the same level as the conveyor belt, so that the trays containing the film-to-be-applied parts transported by the transmission belt can always be received and transferred by the receiving plate.

[0019] Optionally, both upright plates are provided with positioning components at their top ends for clamping and positioning the trays holding the film to be applied.

[0020] By adopting the above technical solution, the positioning component can clamp and position the tray holding the film to be applied, share the load-bearing force of the receiving plate, and when the film to be applied is picked up and transported by other mechanical equipment such as a robot, the positioning component can also clamp the tray, without affecting the picking up and transporting of the film to be applied.

[0021] Optionally, the positioning assembly includes a positioning plate and a cylinder. The positioning plate is vertically mounted on the top of the upright plate. The cylinder body is fixedly connected to the upright plate, and the piston rod of the cylinder is fixedly connected to the positioning plate. The cylinder can drive the positioning plate to move towards or away from the tray containing the film to be applied.

[0022] By adopting the above technical solution, when clamping and positioning the tray containing the film to be applied, the cylinder is activated, and the cylinder drives the positioning plate to move towards the tray, thereby clamping and positioning the tray containing the film to be applied. The clamping and positioning method is simple and practical.

[0023] In summary, this application includes at least one of the following beneficial technical effects:

[0024] 1. By setting up a feeding mechanism and a lifting mechanism, the feeding mechanism and the lifting mechanism work together to realize the automatic feeding of the parts to be coated, thereby reducing the labor intensity of workers;

[0025] 2. By setting up a positioning component, the tray holding the film to be applied can be clamped and positioned, sharing the load-bearing force of the receiving plate. Furthermore, when the film to be applied is picked up and transported by other mechanical equipment such as a robotic arm, the positioning component can also clamp the tray, without affecting the picking up and transporting of the film to be applied. Attached Figure Description

[0026] Figure 1 This is a schematic diagram illustrating the structure of the feeding system according to an embodiment of this application;

[0027] Figure 2 It is intended to show Figure 1 A magnified view of a portion of point A in the middle;

[0028] Figure 3 This is a schematic diagram intended to show the structure of the lifting mechanism;

[0029] Figure 4 It is intended to show Figure 3 A magnified view of a portion of point B in the middle.

[0030] Explanation of reference numerals in the attached drawings: 1. Base; 2. Feeding mechanism; 21. Vertical plate; 22. Conveyor roller; 23. Conveyor belt; 24. Drive assembly; 241. First motor; 242. Pulley; 243. Belt; 3. Lifting mechanism; 31. Vertical plate; 311. Clearance groove; 32. Lead screw; 33. Lead screw nut; 34. Second motor; 35. Receiving plate; 36. Guide assembly; 361. Slide rail; 3611. Slide groove; 362. Fixing block; 3621. Groove; 37. Slider; 4. Material tray; 5. Horizontal plate; 6. Sensor; 7. Positioning assembly; 71. Positioning plate; 72. Cylinder. Detailed Implementation

[0031] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.

[0032] This application discloses a feeding system for an automatic Mylar applicator. (Refer to...) Figure 1 The feeding system includes a base 1, a feeding mechanism 2, and a lifting mechanism 3. The base 1 is used to support the feeding mechanism 2 and the lifting mechanism 3. The feeding mechanism 2 can transport the tray 4 containing the film to be applied. The lifting mechanism 3 is located at the end of the conveying direction of the feeding mechanism 2. The lifting mechanism 3 can transfer the tray 4 containing the film to be applied, which is transported by the feeding mechanism 2, to the film application production line. The feeding mechanism 2 and the lifting mechanism 3 cooperate with each other to realize the automatic feeding of the film to be applied.

[0033] Reference Figure 1The feeding mechanism 2 includes a vertical plate 21, a conveyor roller 22, a conveyor belt 23, and a drive assembly 24. There are two vertical plates 21, which are directly opposite each other and vertically fixed to the top surface of the base 1. There are multiple conveyor rollers 22, and in this embodiment there are two. The two conveyor rollers 22 are distributed along the transport direction of the feeding mechanism 2, and both conveyor rollers 22 are rotatably connected between the two vertical plates 21. Rollers are fixedly connected to both ends of the conveyor rollers 22 in the length direction. There are two conveyor belts 23, which are respectively wound around the two rollers on both sides of the two conveyor rollers 22.

[0034] Reference Figure 2 The drive assembly 24 is disposed at the end of any conveyor roller 22. In this embodiment, the drive assembly 24 is disposed on the side near the feed inlet of the conveyor belt 23. The drive assembly 24 includes a first motor 241, pulleys 242 and belt 243. The first motor 241 is fixedly mounted on the outer wall of the base 1. There are two pulleys 242. One pulley 242 is fixedly connected to the output shaft of the first motor 241, and the other pulley 242 is fixedly connected to the end of the conveyor roller 22. The belt 243 is wound around the two pulleys 242 and abuts against the outer circumferential surface of the two pulleys 242.

[0035] Reference Figure 1 , Figure 3 and Figure 4 The lifting mechanism 3 includes a vertical plate 31, a lead screw 32, a lead screw nut 33, a second motor 34, a receiving plate 35, and a guide assembly 36. The vertical plate 31 is vertically arranged at the end of the conveyor belt 23 in the conveying direction and is fixedly connected to the base 1. The width direction of the vertical plate 31 is consistent with the length direction of the conveyor roller 22. An avoidance groove 311 is provided through the vertical plate 31 at the middle position along the length direction of the vertical plate 31.

[0036] Reference Figure 1 , Figure 3 and Figure 4 The lead screw 32 is vertically mounted on the side of the vertical plate 31 away from the conveyor belt 23 and is rotatably connected to the vertical plate 31; the lead nut 33 passes through the clearance groove 311 and is threaded onto the lead screw 32; the second motor 34 is fixedly mounted on the base 1 and is used to drive the lead screw 32 to rotate; the receiving plate 35 is horizontally mounted between the two vertical plates 21 and is connected to the end of the lead nut 33 away from the lead screw 32; a horizontal plate 5 is vertically fixedly connected to the receiving plate 35 near the vertical plate 31; a sensor 6 is installed on the side of the horizontal plate 5 away from the vertical plate 31 to detect whether there is a tray 4 of film to be applied above the receiving plate 35; the initial height of the receiving plate 35 is below the conveyor belt 23 or flush with the conveyor belt 23.

[0037] Reference Figure 3 and Figure 4The guide component 36 is disposed between the receiving plate 35 and the vertical plate 31. The guide component 36 includes a slide rail 361 and a fixing block 362. The slide rail 361 is fixedly connected to the side of the vertical plate 31 near the feeding mechanism 2. The length direction of the slide rail 361 is perpendicular to the base 1. Slide grooves 3611 are provided on the two outer side walls of the slide rail 361 along its length direction. There are two slide rails 361, which are distributed on both sides of the clearance groove 311. The fixing block 362 is provided with a groove 3621 at the position corresponding to the slide rail 361. A slider 37 is fixedly connected to the two inner walls of the groove 3621 corresponding to the groove 3611. The fixing block 362 is slidably connected to the groove 3611 through the slider 37. The fixing block 362 is fixedly connected to the nut 33 at the middle position of the two grooves 3621. The end of the fixing block 362 away from the nut 33 is fixedly connected to the horizontal plate 5.

[0038] During loading, the parts to be coated are first placed in the tray 4 in sequence, and then the tray 4 containing the parts to be coated is placed on the conveyor belt 23. The first motor 241 is started, and the first motor 241 drives the pulley 242 connected to it to rotate. The pulley 242 drives the belt 243 to rotate, and the belt 243 drives another pulley 242 to rotate, which in turn drives the conveyor roller 22 connected to it to rotate. The conveyor roller 22 then drives the conveyor belt 23 to rotate, which in turn drives the tray 4 containing the parts to be coated to move towards the receiving plate 35.

[0039] When sensor 6 detects that the tray 4 containing the parts to be coated has been placed on the receiving plate 35, the second motor 34 is started. The second motor 34 drives the lead screw 32 to rotate, thereby driving the lead screw nut 33 to move away from the base 1. The lead screw nut 33 then synchronously drives the receiving plate 35 to move away from the base 1, thus transferring the tray 4 containing the parts to be coated to the coating production line. Through the above operation, the feeding mechanism 2 and the lifting mechanism 3 cooperate to realize the automatic feeding of the parts to be coated, thereby reducing the labor intensity of workers.

[0040] Reference Figure 1 The feeding system also includes a positioning component 7, which has two sets. The two sets of positioning components 7 are respectively distributed on the top of the two upright plates 21. The positioning component 7 includes a positioning plate 71 and a cylinder 72. The positioning plate 71 is vertically set at the top of the upright plate 21. The cylinder body of the cylinder 72 is fixedly connected to the upright plate 21, and the piston rod of the cylinder 72 is fixedly connected to the outer wall of the positioning plate 71. The cylinder 72 can drive the positioning plate 71 to move towards or away from the tray 4 containing the film to be applied.

[0041] The positioning component 7 can clamp and position the tray 4 containing the film to be applied. When clamping and positioning, the cylinder 72 is activated, and the cylinder 72 drives the positioning plate 71 to move towards the tray 4, thereby clamping and positioning the tray 4 containing the film to be applied, sharing the load-bearing force of the receiving plate 35. Furthermore, when the film to be applied is picked up and transported by other mechanical equipment such as a robot, the positioning component 7 can also clamp the tray 4, without affecting the picking up and transporting of the film to be applied.

[0042] The implementation principle of the feeding system of the automatic Mylar applicator in this application embodiment is as follows: During feeding, the film to be applied is first placed in the material tray 4 in sequence, and then the material tray 4 containing the film to be applied is placed on the conveyor belt 23. The first motor 241 is started, and the first motor 241 drives the pulley 242 connected to it to rotate. The pulley 242 drives the belt 243 to rotate, and the belt 243 drives another pulley 242 to rotate, which in turn drives the conveyor roller 22 connected to it to rotate. The conveyor roller 22 then drives the conveyor belt 23 to rotate, which in turn drives the material tray 4 containing the film to be applied to move towards the receiving plate 35.

[0043] When sensor 6 detects that the tray 4 containing the parts to be coated has been placed on the receiving plate 35, the second motor 34 is started. The second motor 34 drives the lead screw 32 to rotate, thereby driving the lead screw nut 33 to move away from the base 1. The lead screw nut 33 then synchronously drives the receiving plate 35 to move away from the base 1, thus transferring the tray 4 containing the parts to be coated to the coating production line. Through the above operation, the feeding mechanism 2 and the lifting mechanism 3 cooperate to realize the automatic feeding of the parts to be coated, thereby reducing the labor intensity of workers.

[0044] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A feeding system for an automatic Mylar applicator, characterized in that: It includes a base (1), a feeding mechanism (2) and a lifting mechanism (3). The base (1) is used to support the feeding mechanism (2) and the lifting mechanism (3). The feeding mechanism (2) can transport the tray (4) containing the film to be applied. The lifting mechanism (3) is located at the end of the feeding mechanism (2) in the transport direction. The lifting mechanism (3) can transfer the tray (4) containing the film to be applied, which is transported by the feeding mechanism (2), to the film application production line. The feeding mechanism (2) and the lifting mechanism (3) cooperate with each other to realize the automatic feeding of the film to be applied.

2. The feeding system for an automatic Mylar applicator according to claim 1, characterized in that: The feeding mechanism (2) includes a vertical plate (21), a conveyor roller (22), a conveyor belt (23), and a drive assembly (24). There are two vertical plates (21), which are directly opposite each other and vertically mounted on the top surface of the base (1). There are multiple conveyor rollers (22), which are rotatably connected between the two vertical plates (21). The conveyor belt (23) is wound around the multiple conveyor rollers (22). The drive assembly (24) is located at the end of any conveyor roller (22) and is used to drive the conveyor roller (22) to rotate.

3. The feeding system for an automatic Mylar applicator according to claim 2, characterized in that: The drive assembly (24) includes a first motor (241), pulleys (242) and belt (243). The first motor (241) is mounted on the outer wall of the base (1). There are two pulleys (242), one of which is fixedly connected to the output shaft of the first motor (241), and the other pulley is fixedly connected to the end of the conveyor roller (22). The belt (243) is wound around the two pulleys (242).

4. The feeding system for an automatic Mylar applicator according to claim 1, characterized in that: The lifting mechanism (3) includes a vertical plate (31), a lead screw (32), a lead screw nut (33), a second motor (34), a receiving plate (35), and a guide assembly (36). The vertical plate (31) is vertically arranged at the end of the feeding mechanism (2) in the conveying direction and is fixedly connected to the base (1). The lead screw (32) is vertically arranged on the side of the vertical plate (31) away from the feeding mechanism (2) and is rotatably connected to the vertical plate (31). The lead screw nut (33) is threadedly connected to the lead screw (32). The second motor (34) is arranged on the base (1) and is used to drive the lead screw (32) to rotate. The receiving plate (35) is horizontally arranged between the two vertical plates (21) and is connected to the end of the lead screw nut (33) away from the lead screw (32). The guide assembly (36) is arranged between the receiving plate (35) and the vertical plate (31) and is used to guide the movement of the receiving plate (35) in the vertical direction.

5. The feeding system for an automatic Mylar applicator according to claim 4, characterized in that: The guide assembly (36) includes a slide rail (361) and a fixing block (362). The slide rail (361) is located on the side of the vertical plate (31) near the feeding mechanism (2), and the length direction of the slide rail (361) is perpendicular to the base (1). The fixing block (362) is slidably connected to the slide rail (361), and the end of the fixing block (362) away from the slide rail (361) is connected to the receiving plate (35).

6. The feeding system for an automatic Mylar applicator according to claim 4, characterized in that: The initial height of the receiving plate (35) is below or level with the conveyor belt (23).

7. The feeding system for an automatic Mylar applicator according to claim 2, characterized in that: Both of the upright plates (21) are provided with positioning components (7) at their top ends for clamping and positioning the tray (4) holding the film to be applied.

8. The feeding system for an automatic Mylar applicator according to claim 7, characterized in that: The positioning component (7) includes a positioning plate (71) and a cylinder (72). The positioning plate (71) is vertically mounted on the top of the upright plate (21). The cylinder body of the cylinder (72) is fixedly connected to the upright plate (21), and the piston rod of the cylinder (72) is fixedly connected to the positioning plate (71). The cylinder (72) can drive the positioning plate (71) to move towards or away from the tray (4) containing the film to be applied.

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