Heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature
By introducing temperature sensors and regulating components into the heat pipe heat exchanger, the flue gas temperature is automatically adjusted, solving the problem of increased energy consumption in existing technologies and achieving energy saving and emission reduction.
Patent Information
- Application Number
- CN202520463093.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-17
- Publication Date
- 2026-02-03
- Estimated Expiration
- 2035-03-17
AI Technical Summary
Existing technologies for regulating flue gas temperature increase the temperature by increasing fuel consumption or using electric heaters, which leads to increased system energy consumption and is not conducive to energy conservation and emission reduction.
An adjustment assembly was designed, comprising a temperature sensor, a disc, a support tube, a limiting hole, a U-shaped baffle, a straight baffle, a motor, and gears. By sensing temperature changes, the assembly adjusts the flue gas flow rate and residence time to achieve automatic adjustment of the exhaust gas temperature.
By changing the flue gas flow rate and residence time, the flue gas temperature is automatically adjusted. The structure is simple, the installation is convenient, energy consumption is reduced, and energy utilization efficiency is improved.
Smart Images

Figure CN223869876U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flue gas heat exchanger technology, and in particular to a heat pipe heat exchanger that can automatically adjust the flue gas temperature. Background Technology
[0002] A flue gas heat exchanger is a device used to recover heat energy from industrial flue gas and transfer it to an airflow or other fluid. Existing flue gas heat exchangers optimize heat energy utilization by regulating the exhaust gas temperature.
[0003] However, existing technologies for regulating exhaust gas temperature increase the exhaust gas temperature by increasing the amount of fuel or using electric heaters. These methods increase the system's energy consumption and are not conducive to energy conservation and emission reduction. Therefore, there is a need to provide a heat pipe heat exchanger that can automatically regulate exhaust gas temperature to solve the above problems. Utility Model Content
[0004] The purpose of this invention is to provide a heat pipe heat exchanger that can automatically adjust the exhaust gas temperature, in order to solve the problem mentioned in the background art. Existing technologies for adjusting exhaust gas temperature increase the exhaust gas temperature by increasing the amount of fuel or using electric heaters, which will increase the energy consumption of the system and are not conducive to energy conservation and emission reduction.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a heat pipe heat exchanger capable of automatically adjusting the exhaust gas temperature, comprising:
[0007] A flue gas heat exchanger, comprising a heat exchanger body (10), a flue hood (14) and a flue pipe (16), wherein the flue hood (14) is fixed to the side of the heat exchanger body (10) and the flue pipe (16) is welded to the other end of the flue hood (14);
[0008] The adjustment assembly includes a temperature sensor (20), a disc (21), a support tube (22), a first limiting hole (23), a second limiting hole (24), a U-shaped baffle (25), a U-shaped support plate (250), a first rack (251), a straight baffle (26), a connecting block (260), a second rack (261), a motor (27), and a gear (28).
[0009] The temperature sensor (20) is fixed at one end of the smoke outlet pipe (16) near the smoke outlet hood (14). The disc (21) is fixed inside the smoke outlet pipe (16). The support pipe (22) is welded to the side of the disc (21). The first limiting hole (23) is opened on both sides of the support pipe (22). The second limiting hole (24) is opened on both sides of the support pipe (22) and is located between the two first limiting holes (23). The U-shaped baffle (25) passes through and is movably connected to the upper end of the support pipe (22). The straight baffle (26) passes through and is movably connected to the lower end of the support pipe (22).
[0010] Furthermore, one end of the U-shaped support plate (250) is fixed to the side of the U-shaped baffle (25), the first rack (251) is fixed to the inside of the U-shaped support plate (250), the connecting block (260) is fixed to the side of the straight baffle (26), the second rack (261) is fixed to the side of the connecting block (260), the motor (27) is fixed to the side of the support tube (22), and the gear (28) is fixed to the output end of the motor (27).
[0011] Furthermore, the first rack (251) and the second rack (261) mesh on the corresponding sides of the gear (28), and the second rack (261) is movably connected to the inner side of the U-shaped support plate (250).
[0012] Furthermore, the flue gas heat exchanger also includes a water inlet pipe, a water outlet pipe, a flue hood, and a flue pipe. One end of the U-shaped support plate (250) is movably connected to the two first limiting holes (23), and the connecting block (260) is movably connected to the second limiting hole (24).
[0013] Furthermore, the flue gas heat exchanger also includes an inlet pipe (11), an outlet pipe (12), a flue gas hood (13), and a flue gas inlet pipe (15).
[0014] Furthermore, the inlet pipe (11) and outlet pipe (12) are fixed at the upper and lower ends of the side of the heat exchanger body (10) and are connected through the heat pipe inside the heat exchanger body (10).
[0015] Furthermore, it also includes a positioning component, which includes a fixing plate (30) and a limiting post (31). The fixing plate (30) is welded to the inside of the smoke outlet pipe (16), and the limiting post (31) is welded to the side of the fixing plate (30).
[0016] Furthermore, the positioning component also includes a first through hole (32), a second through hole (33), and a groove (34). The first through hole (32) is formed on the disc (21), and the disc (21) is inserted into the limiting post (31) through the first through hole (32).
[0017] Furthermore, a second through hole (33) is formed on the smoke outlet pipe (16), and a groove (34) is formed on the outside of the disc (21). The second through hole (33) and the groove (34) are connected by bolts.
[0018] Furthermore, the inlet hood (13) is fixed to one end of the heat exchanger body (10) away from the outlet hood (14), and the inlet pipe (15) is welded to the other end of the inlet hood (13).
[0019] Compared with existing technologies, the advantages of this utility model are:
[0020] I. This utility model, through the setting of an adjustment component, allows for the setting of the exhaust gas temperature. When the temperature sensor detects that the temperature is too high or too low, the motor starts, driving the gear to rotate, which in turn drives the first rack and second rack to move relative to or away from each other. This causes the U-shaped baffle on the U-shaped support plate and the straight baffle on the connecting block to move relative to or away from each other. The length of the flue gas flow channel formed between the U-shaped baffle and the straight baffle changes, thereby changing the flue gas flow velocity through the center of the disc into the support tube. This, in turn, changes the time the flue gas stays in the heat exchanger body. A longer flue gas stay time results in a lower temperature, and a shorter flue gas stay time results in a higher temperature. This design adjusts the exhaust gas temperature by changing the flue gas flow velocity. It has a simple structure and is easy to install.
[0021] II. In this utility model, the positioning components are set to install the disc and the internal parts of the support tube. Holding the support tube, the disc is pushed into the smoke outlet pipe, and the first through hole is aligned with the limiting post on the fixing plate. Then, the bolt is passed through the second through hole and rotated to fix it to the groove on the disc. This setting facilitates the quick installation of the disc and improves the efficiency of installation and maintenance. Attached Figure Description
[0022] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0024] Figure 2 This is a schematic diagram of the smoke hood structure of this utility model;
[0025] Figure 3 This is a schematic diagram of the adjustment component of this utility model;
[0026] Figure 4 This is a schematic diagram showing the connection between the U-shaped baffle, the U-shaped support plate, and the first rack of this utility model;
[0027] Figure 5 This is a schematic diagram showing the connection between the straight baffle, the connecting block, and the second rack of this utility model.
[0028] The attached diagram lists the components represented by each number as follows:
[0029] 10. Heat exchanger body; 11. Inlet pipe; 12. Outlet pipe; 13. Fume hood; 14. Fume hood; 15. Inlet pipe; 16. Outlet pipe; 20. Temperature sensor; 21. Disc; 22. Support pipe; 23. First limiting hole; 24. Second limiting hole; 25. U-shaped baffle; 250. U-shaped support plate; 251. First rack; 26. Straight baffle; 260. Connecting block; 261. Second rack; 27. Motor; 28. Gear; 30. Fixing plate; 31. Limiting post; 32. First through hole; 33. Second through hole; 34. Groove. Detailed Implementation
[0030] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0031] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0032] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.
[0033] Please see Figure 1-5 As shown, this embodiment is a heat pipe heat exchanger capable of automatically adjusting the exhaust gas temperature, comprising:
[0034] The flue gas heat exchanger includes a heat exchanger body 10, a flue hood 14, and a flue pipe 16. The flue hood 14 is fixed to the side of the heat exchanger body 10, and the flue pipe 16 is welded to the other end of the flue hood 14.
[0035] The flue gas heat exchanger also includes an inlet pipe 11, an outlet pipe 12, an inlet hood 13, and an inlet pipe 15. The inlet pipe 11 and the outlet pipe 12 are fixed to the upper and lower ends of the side of the heat exchanger body 10 and are connected through the heat pipe inside the heat exchanger body 10. The inlet hood 13 is fixed to the end of the heat exchanger body 10 away from the outlet hood 14, and the inlet pipe 15 is welded to the other end of the inlet hood 13.
[0036] The heat exchanger body 10 is used to convert the heat in the flue gas out. The inlet pipe 11 introduces cold water into the heat exchanger body 10. The outlet pipe 12 is used to discharge the hot water after absorbing the heat. The inlet hood 13 and the outlet hood 14 serve a protective function. The inlet pipe 15 introduces flue gas into the heat exchanger body 10. The outlet pipe 16 is used to discharge the flue gas after heat exchange.
[0037] The adjustment assembly includes a temperature sensor 20, a disc 21, a support tube 22, a first limiting hole 23, a second limiting hole 24, a U-shaped baffle 25, a U-shaped support plate 250, a first rack 251, a straight baffle 26, a connecting block 260, a second rack 261, a motor 27, and a gear 28. The temperature sensor 20 is fixed to one end of the smoke outlet pipe 16 near the smoke outlet hood 14. The disc 21 is fixed inside the smoke outlet pipe 16. The support tube 22 is welded to the side of the disc 21. The first limiting hole 23 is formed on both sides of the support tube 22. The second limiting hole 24... 24 is opened on both sides of the support tube 22 and located between the two first limiting holes 23. The U-shaped baffle 25 passes through and is movably connected to the upper end of the support tube 22. The straight baffle 26 passes through and is movably connected to the lower end of the support tube 22. One end of the U-shaped support plate 250 is fixed to the side of the U-shaped baffle 25. The first rack 251 is fixed to the inner side of the U-shaped support plate 250. The connecting block 260 is fixed to the side of the straight baffle 26. The second rack 261 is fixed to the side of the connecting block 260. The motor 27 is fixed to the side of the support tube 22. The gear 28 is fixed to the output end of the motor 27.
[0038] The first rack 251 and the second rack 261 mesh on the corresponding sides of the gear 28, and the second rack 261 is movably connected to the inner side of the U-shaped support plate 250;
[0039] One end of the U-shaped support plate 250 is movably connected to the two first limiting holes 23, and the connecting block 260 is movably connected to the second limiting hole 24;
[0040] Temperature sensor 20 is a PT100 platinum resistance temperature sensor. Disk 21 acts as a block to prevent flue gas from flowing out from the outside of support tube 22. Support tube 22 provides support. First limiting hole 23 and second limiting hole 24 provide limiting and support functions. U-shaped baffle 25 and straight baffle 26 are used to adjust the length of the flue. U-shaped support plate 250 provides support. Connecting block 260 provides support. Motor 27 provides power source. Gear 28 is used to transmit power. First rack 251 and second rack 261 are used to convert power.
[0041] Working principle:
[0042] Once the exhaust temperature is set, when the temperature sensor 20 detects that the temperature is too high or too low, the motor 27 starts, driving the gear 28 to rotate. This, in turn, drives the first rack 251 and the second rack 261 to move relative to or away from each other. This causes the U-shaped baffle 25 on the U-shaped support plate 250 and the straight baffle 26 on the connecting block 260 to move relative to or away from each other. As a result, the length of the flue gas flow channel formed between the U-shaped baffle 25 and the straight baffle 26 changes, which in turn causes the flue gas flow velocity to change as it flows through the middle of the disc 21 into the support tube 22. Consequently, the time that the flue gas stays in the heat exchanger body 10 changes. A longer flue gas stay time results in a lower temperature, while a shorter flue gas stay time results in a higher temperature.
[0043] This step adjusts the exhaust temperature by changing the flue gas flow rate; it has a simple structure and is easy to install.
[0044] Please see Figure 2-3 This embodiment, based on the above embodiments, further includes:
[0045] The positioning assembly includes a fixing plate 30 and a limiting post 31. The fixing plate 30 is welded to the inside of the smoke outlet pipe 16, and the limiting post 31 is welded to the side of the fixing plate 30.
[0046] The positioning assembly also includes a first through hole 32, a second through hole 33 and a groove 34. The first through hole 32 is opened on the disc 21 and the disc 21 is inserted into the limiting post 31 through the first through hole 32. The second through hole 33 is opened on the smoke outlet pipe 16 and the groove 34 is opened on the outside of the disc 21. The second through hole 33 and the groove 34 are connected by bolts.
[0047] The fixing plate 30 provides support, the limiting post 31 and the first through hole 32 provide limiting, and the second through hole 33 and the groove 34 provide connection.
[0048] Working principle:
[0049] Install the components inside the disc 21 and the support tube 22, hold the support tube 22, push the disc 21 into the smoke outlet tube 16, and push the first through hole 32 into the limiting post 31 on the fixing plate 30. Then, use a bolt to pass through the second through hole 33 and rotate it to fix it to the groove 34 on the disc 21.
[0050] This step facilitates the quick installation of the adjustment disc 21, improving installation and maintenance efficiency.
[0051] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0052] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature, characterized in that, include: A flue gas heat exchanger, comprising a heat exchanger body (10), a flue hood (14) and a flue pipe (16), wherein the flue hood (14) is fixed to the side of the heat exchanger body (10) and the flue pipe (16) is welded to the other end of the flue hood (14); The adjustment assembly includes a temperature sensor (20), a disc (21), a support tube (22), a first limiting hole (23), a second limiting hole (24), a U-shaped baffle (25), a U-shaped support plate (250), a first rack (251), a straight baffle (26), a connecting block (260), a second rack (261), a motor (27), and a gear (28). The temperature sensor (20) is fixed at one end of the smoke outlet pipe (16) near the smoke outlet hood (14). The disc (21) is fixed inside the smoke outlet pipe (16). The support pipe (22) is welded to the side of the disc (21). The first limiting hole (23) is opened on both sides of the support pipe (22). The second limiting hole (24) is opened on both sides of the support pipe (22) and is located between the two first limiting holes (23). The U-shaped baffle (25) passes through and is movably connected to the upper end of the support pipe (22). The straight baffle (26) passes through and is movably connected to the lower end of the support pipe (22).
2. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 1, characterized in that, One end of the U-shaped support plate (250) is fixed to the side of the U-shaped baffle (25), the first rack (251) is fixed to the inside of the U-shaped support plate (250), the connecting block (260) is fixed to the side of the straight baffle (26), the second rack (261) is fixed to the side of the connecting block (260), the motor (27) is fixed to the side of the support tube (22), and the gear (28) is fixed to the output end of the motor (27).
3. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 2, characterized in that, The first rack (251) and the second rack (261) mesh on the corresponding sides of the gear (28), and the second rack (261) is movably connected to the inside of the U-shaped support plate (250).
4. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 3, characterized in that, One end of the U-shaped support plate (250) is movably connected to the two first limiting holes (23), and the connecting block (260) is movably connected to the second limiting hole (24).
5. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 4, characterized in that, The flue gas heat exchanger also includes an inlet pipe (11), an outlet pipe (12), a flue hood (13), and a flue pipe (15).
6. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 5, characterized in that, The inlet pipe (11) and outlet pipe (12) are fixed at the upper and lower ends of the side of the heat exchanger body (10) and are connected through the heat pipe inside the heat exchanger body (10).
7. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 6, characterized in that, It also includes a positioning component, which includes a fixing plate (30) and a limiting post (31). The fixing plate (30) is welded to the inside of the smoke outlet pipe (16), and the limiting post (31) is welded to the side of the fixing plate (30).
8. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 7, characterized in that, The positioning component further includes a first through hole (32), a second through hole (33), and a groove (34). The first through hole (32) is opened on the disc (21), and the disc (21) is inserted into the limiting post (31) through the first through hole (32).
9. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 8, characterized in that, The second through hole (33) is opened on the smoke outlet pipe (16), and the groove (34) is opened on the outside of the disc (21). The second through hole (33) and the groove (34) are connected by bolts.
10. A heat pipe heat exchanger capable of automatically adjusting exhaust gas temperature according to claim 9, characterized in that, The inlet hood (13) is fixed to the end of the heat exchanger body (10) away from the outlet hood (14), and the inlet pipe (15) is welded to the other end of the inlet hood (13).