Mixing device for preparing infrared-transmitting mullite ceramic
By combining the high-speed rotation of the stirring shaft and the reciprocating tumbling of the mixing drum in the mixing device, the problem of dead zones in the mixing is solved, achieving uniform mixing and efficient stirring of materials, and extending the service life of the equipment.
Patent Information
- Application Number
- CN202520211256.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-11
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2035-02-11
AI Technical Summary
Existing powder mixing devices are prone to creating dead zones during the mixing process, resulting in uneven mixing and low mixing efficiency.
The system uses a drive unit to rotate the mixing shaft at high speed, while a linkage mechanism causes the mixing drum to reciprocate and tumble, achieving dual mixing in both horizontal and vertical directions to ensure uniform mixing of materials.
It improves the uniformity and efficiency of material mixing, reduces wear on mechanical parts, and extends the service life of equipment.
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Figure CN223874884U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to ceramic production technical field especially is related to a kind of mixing device for preparing infrared mullite ceramic. BACKGROUND
[0002] In the field of ceramic production, especially for the preparation of infrared mullite ceramic, the mixing process is one of the key steps to ensure product quality and performance. For example, Chinese patent (announcement number: CN114644513A) discloses a preparation method of mullite infrared transparent ceramic, which needs to prepare mixed powder by aluminum oxide and silicon dioxide in a molar ratio of 1.70~1.94:1 during the preparation of infrared mullite ceramic.
[0003] However, the existing batching device generally adds two kinds of powder into the mixing barrel in turn, and then stirs and mixes the powder. This way, because the powder in contact with the inner wall of the mixing barrel is almost not contacted by the stirring shaft, it is easy to have a stirring dead angle (local accumulation phenomenon), which is not conducive to uniform mixing, so it usually needs a long stirring time, and the mixing effect is not ideal.
[0004] Therefore, we designed a kind of mixing device for preparing infrared mullite ceramic, which improves the stirring efficiency and makes the powder mixture uniform by reciprocating the mixing barrel during stirring. UTILITY MODEL CONTENT
[0005] In order to overcome the deficiencies in the background art, the utility model discloses a kind of mixing device for preparing infrared mullite ceramic.
[0006] To achieve the above-mentioned utility model purposes, the utility model adopts the following technical solutions:
[0007] A kind of mixing device for preparing infrared mullite ceramic, comprising:
[0008] A fixed frame;
[0009] A mixing barrel is installed on the fixed frame, and a stirring shaft is provided in the mixing barrel for stirring raw materials to mix multiple raw materials uniformly;
[0010] A drive device is provided with two output shafts, one of which is connected to the stirring shaft through a universal coupling, and the other output shaft is connected to the mixing barrel through a linkage mechanism for reciprocating the mixing barrel.
[0011] Preferably, the upper end of the stirring shaft protrudes out of the mixing barrel and is connected to the top wall of the mixing barrel through a bearing, ensuring smooth rotation of the stirring shaft and preventing shaking during operation.
[0012] Preferably, the driving device comprises a motor and a reducer with two output shafts of different transmission ratios, wherein the high-speed rotating output shaft is connected with the stirring shaft, and the low-speed rotating output shaft is connected with the linkage mechanism.
[0013] Preferably, the linkage mechanism comprises a crank or a cam for intermittently pressing the mixing barrel to make reciprocating overturning movement under the action of gravity.
[0014] Preferably, the linkage mechanism comprises a connecting rod, a vertically arranged sliding rod and a guide rod, the sliding rod is slidably connected between the fixed frame and the sliding rod, and the sliding direction is perpendicular to the rotating direction of the mixing barrel, wherein the lower end of the sliding rod is provided with a bent portion for intermittently pressing the mixing barrel to make reciprocating overturning movement under the action of gravity.
[0015] Preferably, the outer end of the bent portion is provided with a roller to reduce the friction and wear between the mixing barrel and the bent portion.
[0016] Preferably, the outer end of the bent portion is provided with a trunnion, and one side of the mixing barrel is provided with a strip-shaped hole, the trunnion passes through the strip-shaped hole to realize the connection between the mixing barrel and the bent portion, so that the sliding rod can push or pull the mixing barrel to overturn during reciprocating movement.
[0017] Due to the adoption of the technical scheme as described above, the utility model has the following beneficial effects:
[0018] 1. By driving the stirring shaft to rotate at high speed while using the linkage mechanism to make the mixing barrel reciprocate and overturn, the material can not only be fully stirred in the horizontal direction, but also flow along with the overturning of the mixing barrel in the vertical direction, avoiding the occurrence of local accumulation of the material and ensuring the uniformity of the material mixing. This double movement mode greatly improves the contact frequency and dispersion degree between the materials, thereby realizing a more efficient mixing process.
[0019] 2. For the relative movement between the bent portion and the mixing barrel, the friction between the two can be effectively reduced by the roller or the trunnion, the wear speed of the mechanical parts is reduced, and the service life of the equipment is prolonged. BRIEF DESCRIPTION OF DRAWINGS
[0020] Figure 1 It is a schematic view of the first structure of the utility model;
[0021] Figure 2 It is a schematic view of the second structure of the utility model;
[0022] Figure 3 It is a partial assembly view of the second structure of the utility model;
[0023] Figure 4 It is a schematic view of the third structure of the utility model;
[0024] Figure 5 The third structure of the utility model is a local assembly drawing.
[0025] In the figure: 1, fixed frame; 2, mixing barrel; 21, strip-shaped hole; 3, stirring shaft; 4, driving device; 5, universal coupling; 6, linkage mechanism; 61, crank; 62, connecting rod; 63, sliding rod; 631, bending part; 64, guide rod; 65, roller; 66, trunnion. DETAILED DESCRIPTION
[0026] The utility model can be explained in detail through the following examples, the purpose of the utility model is disclosed to protect all technical improvements within the scope of the utility model, in the description of the utility model, it needs to be understood that if there are terms "upper", "lower", "front", "rear", "left", "right" and the like indicate the orientation or positional relationship, only the corresponding of the drawings of the present application, in order to facilitate the description of the utility model; it needs to be understood that if there are terms "end", "side", "end part", "side part", "transverse", "longitudinal" and the like indicate the orientation or positional relationship, only the length and width of the corresponding part correspond, that is, "end part" indicates the head-tail area of the length direction of the corresponding part, "side part" indicates the head-tail area of the width direction of the corresponding part; in order to facilitate the description of the utility model and not indicate or imply that the device or element referred to must have a particular orientation.
[0027] Combining the drawings Figures 1-5 An infrared-transmitting mullite ceramic preparation mixing device, including fixed frame 1, mixing barrel 2, the mixing barrel 2 inner chamber has stirring shaft 3, through the rotation of stirring shaft 3, the raw materials are stirred, so that a plurality of raw materials are mixed uniformly.
[0028] Further, the upper end of the stirring shaft 3 extends out of the mixing barrel 2; in order to ensure the smoothness of the rotation of the stirring shaft 3 and prevent the stirring shaft 3 from shaking during operation, the shaft body of the stirring shaft 3 is connected with the top wall of the stirring barrel through a bearing.
[0029] The fixed frame 1 is also provided with a driving device 4 equipped with two output shafts, one of the output shafts of the driving device 4 is connected with the upper end of the stirring shaft 3 through a universal coupling 5; that is, during the operation of the driving device 4, the output shaft can drive the stirring shaft 3 to rotate, thereby stirring the raw materials in the mixing barrel 2, so that the raw materials in the mixing barrel 2 are mixed uniformly.
[0030] It should be noted that the universal coupling 5 is a prior art, which will not be described here.
[0031] According to the need, the driving device 4 includes a motor and a reducer with two output shafts, the motor drives the reducer to operate, and then the two output shafts of the reducer rotate simultaneously.
[0032] According to the need, since the stirring shaft 3 needs to rotate at high speed when stirring the material, the speed reducer adopts different transmission ratios between its two output shafts and its input shaft, specifically, the output shaft with high rotating speed is connected with the stirring shaft 3.
[0033] The other output shaft of the driving device 4 is connected with the mixing barrel 2 through the linkage mechanism 6, and is used to drive the mixing barrel 2 to make reciprocating overturning movement.
[0034] In a possible implementation, in combination with the accompanying drawings, Figure 1 The linkage mechanism 6 includes a crank 61 connected with the output shaft of the driving device 4 through a shaft coupling or a cam (not shown in the figure) connected with the output shaft of the driving device 4.
[0035] It should be noted that when the linkage mechanism 6 contains the crank 61, the crank 61 is vertically arranged and is rotationally connected with the fixed frame 1. When the linkage mechanism 6 contains the cam, the cam is vertically arranged, that is, the central axis of the cam is a vertical line.
[0036] The mixing barrel 2 is squeezed by the crank 61 or the cam in a gap manner, so that the mixing barrel 2 makes repeated movement under the squeezing of the crank 61 or the cam and the action of gravity.
[0037] In a possible implementation, in combination with the accompanying drawings, Figures 2-5 The linkage mechanism 6 includes the crank 61 connected with the output shaft of the driving device 4 through a shaft coupling, and the crank 61 is connected with a vertical sliding rod 63 through a connecting rod 62, and the sliding rod 63 is slidably connected with the fixed frame 1, specifically, the two are slidably connected through a sliding fit structure. For example, the fixed frame 1 is provided with a sliding rail, and the sliding rod 63 has a sliding block corresponding to the sliding rail; for another example, the fixed frame 1 is provided with a guide rod 64 slidingly penetrating the sliding rod 63; according to the need, the sliding rod 63 is embedded with a sliding bearing corresponding to the guide rod 64 at a position corresponding to the guide rod 64. The lower end of the sliding rod 63 has a bent portion 631 facing and capable of abutting against the mixing barrel 2; specifically, in the process of rotating the crank 61, the crank 61 drives the sliding rod 63 to make reciprocating movement through the connecting rod 62, so that the sliding rod 63 gap abuts against the mixing barrel 2, at this time the mixing barrel 2 makes reciprocating overturning movement. In combination with the effect of driving the stirring shaft 3 to rotate by the driving device 4, the mixing barrel 2 is also reciprocatingly overturned while the stirring shaft 3 stirs the raw materials in the mixing barrel 2, so that the mixing efficiency can be effectively improved.
[0038] It should be noted that the sliding direction of the sliding rod 63 is perpendicular to the rotating direction of the mixing barrel 2.
[0039] According to the need, in combination with the accompanying drawings, Figures 2-3 In order to prevent serious wear and tear between the outer end of the bent portion 631 and the mixing barrel 2 due to sliding friction, the outer end of the bent portion 631 is provided with a roller 65.
[0040] According to the need, combine with the attached Figures 4-5 , the outer end of the bending part 631 is provided with an ear shaft 66, and the side of the mixing barrel 2 corresponding to the bending part 631 is provided with a vertical strip-shaped hole 21, the bending part 631 is connected with the mixing barrel 2 by passing the ear shaft 66 through the strip-shaped hole 21. At this time, the sliding rod 63 can push the mixing barrel 2 to overturn outward and can pull the mixing barrel 2 to overturn inward when doing reciprocating motion.
[0041] The working process is as follows: raw materials are put into the mixing barrel 2, the driving device 4 is started, the motor transmits power to the stirring shaft 3 through the speed reducer, the stirring shaft 3 rotates to stir the raw materials; at the same time, the other output shaft of the driving device 4 drives the mixing barrel 3 to do reciprocating overturning motion through the linkage mechanism 6. The cooperation of the crank 61 or the connecting rod 62 in the linkage mechanism 6 and the sliding rod 63 is connected with the strip-shaped hole 21 between the bending part 631 and the mixing barrel 2 through extrusion, so that the mixing barrel 2 is overturned under the action of gravity, and the raw materials are fully mixed.
[0042] The part not described in the utility model is the prior art, for those skilled in the art, obviously, the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic characteristics of the utility model; therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and all changes falling within the meaning and scope of equivalent elements are intended to be included in the utility model.
Claims
1. A mixing device for preparing an infrared transparent mullite ceramic, characterized by comprising: a mixing vessel; a stirring device; a temperature control device; and a temperature sensor. The utility model relates to a mixing barrel device, which comprises: a fixed frame (1); a mixing barrel (2) installed on the fixed frame, the mixing barrel (2) being provided with a stirring shaft (3) for stirring raw materials to mix the raw materials evenly; a driving device (4) provided with two output shafts, one of which is connected to the stirring shaft (3) through a universal coupling (5), and the other is connected to the mixing barrel (2) through a linkage mechanism (6) for driving the mixing barrel to make reciprocating overturning movement.
2. The mixing device for preparing the infrared transparent mullite ceramic according to claim 1, characterized in that: The stirring shaft (3) extends out of the mixing barrel and is connected to the top wall of the mixing barrel (2) through a bearing, ensuring smooth rotation of the stirring shaft (3) and preventing shaking during operation.
3. The mixing device for preparing infrared transparent mullite ceramics according to claim 1, characterized in that: The driving device (4) comprises a motor and a reducer with two output shafts of different transmission ratios, one of which is connected to the stirring shaft, and the other is connected to the linkage mechanism.
4. The mixing device for preparing the infrared transparent mullite ceramic according to claim 1, characterized in that: The linkage mechanism (6) comprises a crank (61) or a cam for intermittently pressing the mixing barrel (2) to make reciprocating overturning movement under the action of gravity.
5. The mixing device for preparing the infrared transparent mullite ceramic according to claim 4, characterized in that: The linkage mechanism (6) comprises a connecting rod (62), a vertically arranged sliding rod (63), and a guide rod (64), the sliding rod (63) being slidably connected between the fixed frame (1) and the mixing barrel (2), and the sliding direction being perpendicular to the rotation direction of the mixing barrel (2), wherein the lower end of the sliding rod (63) is provided with a bent part (631) for intermittently pressing the mixing barrel (2) to make reciprocating overturning movement under the action of gravity.
6. The mixing device for preparing the infrared transparent mullite ceramic according to claim 5, characterized in that: The outer end of the bent part (631) is provided with a roller (65) to reduce friction and wear between the bent part (631) and the mixing barrel (2).
7. The mixing device for preparing the infrared transparent mullite ceramic according to claim 5, characterized in that: The outer end of the bent part (631) is provided with a trunnion (66), and one side of the mixing barrel (2) is provided with a strip-shaped hole (21), the trunnion (66) passing through the strip-shaped hole (21) to connect the mixing barrel (2) and the bent part (631), so that the sliding rod (63) can push or pull the mixing barrel (2) to overturn when making reciprocating movement.
Citation Information
Patent Citations
Preparation method of mullite infrared transparent ceramic
CN114644513A