Detachable polymerizer stirrer

By designing a detachable agitator for the polymerization reactor, the problems of easy damage and inconvenient maintenance of agitators are solved, achieving convenient replacement and reducing frictional resistance, thereby improving the stability and service life of the equipment.

CN223874934UActive Publication Date: 2026-02-06宁夏惟远新能源有限公司
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Patent Information

Application Number
CN202520020689.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-06
Publication Date
2026-02-06
Estimated Expiration
2035-01-06

AI Technical Summary

Technical Problem

Existing polymerization reactor agitators are prone to damage during the mixing of high-viscosity products, and are inconvenient to repair and replace. Commonly used agitators are one-piece units, which makes maintenance difficult.

Method used

A detachable polymerization reactor agitator was designed, including a detachable stirring shaft, a fixing component, and a stirring body. The agitator is detachable through connecting parts, and an elliptical connecting plate and scraper structure are used to reduce frictional resistance.

Benefits of technology

This technology enables convenient replacement of the agitator and reduces frictional resistance, thereby improving the stability and service life of the equipment and reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a detachable polymerizer stirrer. The detachable polymerizer stirrer comprises a stirring shaft; the fixing assembly is detachably connected with the stirring shaft, and the fixing assembly comprises a first flange plate, a second flange plate and a third flange plate, and the first flange plate is detachably connected with the stirring shaft; the connecting part is detachably connected with the first flange plate; and the stirring main body is detachably connected with the connecting part. The stirring shaft and the stirring main body are detachably connected through the connecting part, so that the problems that the stirrer is extremely likely to be damaged in the stirring process, and most of the conventional commonly-used stirrers are integrated and are relatively inconvenient to maintain and replace are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of polymerizer stirrer, specifically relates to a detachable polymerizer stirrer. BACKGROUND

[0002] Polymerization reactor stirrer type is very much, the commonly used stirrer type has paddle, anchor, frame etc. Because the product viscosity that stirrer contacts in polymerization kettle is different, and the working time is longer and the working intensity is big, in the stirring process, the stirrer is extremely likely to be damaged, and the commonly used stirrer currently is integral type, and the maintenance replacement is more inconvenient.

[0003] Therefore, the prior art needs further development. UTILITY MODEL CONTENT

[0004] The utility model discloses a detachable polymerizer stirrer to overcome the above technical insufficiency, to solve the technical problem of the stirrer damage in the stirring process in the related art, and the commonly used stirrer currently is integral type, and the maintenance replacement is more inconvenient.

[0005] To achieve the above technical purpose, the utility model takes the following technical scheme: provide a detachable polymerizer stirrer, including:

[0006] Stirring shaft;

[0007] Fixed assembly, the fixed assembly with detachable connection with the stirring shaft, the fixed assembly includes:

[0008] First flange plate, the first flange plate with detachable connection with the stirring shaft;

[0009] Connecting portion, the connecting portion with detachable connection with the first flange plate;

[0010] Stirring body, the stirring body with detachable connection with the connecting portion.

[0011] Further, the connecting portion includes:

[0012] First connecting plate, the first connecting plate with detachable connection with the first flange plate;

[0013] Second connecting plate, the second connecting plate with detachable connection with the first connecting plate, the second connecting plate is away from the stirring shaft side with detachable connection with the stirring body.

[0014] Further, the first connecting plate and the second connecting plate are symmetrically distributed with the axis of the stirring shaft.

[0015] Further, the first connecting plate and the second connecting plate are made of stainless steel, and / or,

[0016] The transverse cross section of the first connecting plate and the second connecting plate is elliptical.

[0017] Further, the polymerization kettle stirrer further comprises:

[0018] A scraper, which is detachably connected with the stirring body.

[0019] Further, the scraper is made of polytetrafluoroethylene.

[0020] Further, the scraper is in the shape of a long strip, and the end away from the stirring body is in the shape of a smooth transition slope.

[0021] Further, the stirring body is provided with a plurality of mounting holes formed in a semi-closed structure with openings facing away from the stirring body, each mounting hole being composed of two parallel straight line segments and an arc-shaped portion connecting the two segments.

[0022] Further, the second connecting plate is connected and fixed with the first connecting plate through two locking bolts, and the side of the second connecting plate away from the stirring shaft is connected and fixed with the stirring body through a single-head bolt.

[0023] Further, the fixing assembly further comprises:

[0024] A second flange plate, which is detachably connected with the stirring shaft.

[0025] Advantages:

[0026] 1. The stirring shaft and the stirring body are detachably connected through the connecting portion, which solves the problem of damage to the stirrer during stirring. Currently, common stirrers are usually integrated, which is inconvenient for maintenance and replacement. Through detachable arrangement, the stirrer is more convenient to replace.

[0027] 2. The first flange plate and the stirring body are connected through the first connecting plate and the second connecting plate. By stacking the first connecting plate and the second connecting plate and then fixing them, the frictional resistance during operation of the stirrer can be reduced to a certain extent.

[0028] 3. The transverse cross section of the first connecting plate and the second connecting plate is elliptical. The elliptical structure can better adapt to forces in different directions, so that the load can be uniformly distributed over a larger area. This improved load distribution reduces local stress concentration and avoids additional friction caused by excessive wear. BRIEF DESCRIPTION OF DRAWINGS

[0029] Figure 1It is a kind of detachable polymerization kettle stirrer's overall structure schematic diagram that the embodiment of the utility model adopts;

[0030] Figure 2 It is a kind of detachable polymerization kettle stirrer's first flange plate structure schematic diagram that the embodiment of the utility model adopts;

[0031] Figure 3 It is a kind of detachable polymerization kettle stirrer's second flange plate structure schematic diagram that the embodiment of the utility model adopts;

[0032] Figure 4 It is a kind of detachable polymerization kettle stirrer's connecting portion structure schematic diagram that the embodiment of the utility model adopts.

[0033] Wherein, above-mentioned drawing includes following figure mark:

[0034] 1, stirring shaft;

[0035] 2, fixed component;21, first flange plate;22, second flange plate;

[0036] 23, connecting portion;231, first connecting plate;232, second connecting plate;

[0037] 3, stirring main body;

[0038] 4, scraper;

[0039] 5, locking bolt;

[0040] 6, single head bolt. DETAILED DESCRIPTION

[0041] In order to make the personnel in the technical field better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the scope of protection of the present application.

[0042] According to the embodiment of the utility model, provide a kind of detachable polymerization kettle stirrer, please refer to Figures 1 to 4 , including: stirring shaft 1;Fixed component 2, the fixed component 2 with the detachable connection of stirring shaft 1, the fixed component 2 includes: first flange plate 21, the detachable connection of first flange plate 21 with stirring shaft 1;Connecting portion 23, the detachable connection of connecting portion 23 with first flange plate 21;Stirring main body 3, the detachable connection of stirring main body 3 with connecting portion 23.

[0043] By adopting the above device, the connecting part 23 detachably connects the stirring shaft 1 and the stirring body 3, solves the problem that the stirrer is likely to be damaged during stirring, and the commonly used stirrer is currently integrated, which is inconvenient to maintain and replace.

[0044] Please refer to Figure 4 , the connecting part 23 comprises: a first connecting plate 231, which is detachably connected with the first flange plate 21; a second connecting plate 232, which is detachably connected with the first connecting plate 231, and the side of the second connecting plate 232 away from the stirring shaft 1 is detachably connected with the stirring body 3.

[0045] By adopting the above device, the first flange plate 21 and the stirring body 3 are connected through the first connecting plate 231 and the second connecting plate 232, and the first connecting plate 231 and the second connecting plate 232 are overlapped and then fixed, which can reduce the frictional resistance when the stirrer operates to a certain extent.

[0046] Please refer to Figure 1 and Figure 4 , the first connecting plate 231 and the second connecting plate 232 are symmetrically distributed with the axis of the stirring shaft 1.

[0047] By adopting the above device, the symmetrical distribution of the first connecting plate 231 and the second connecting plate 232 can complete the overall fixation of the stirring shaft 1 and the stirring body 3.

[0048] Please refer to Figure 4 , the first connecting plate 231 and the second connecting plate 232 are made of stainless steel, and / or the transverse cross section of the first connecting plate 231 and the second connecting plate 232 is elliptical.

[0049] By adopting the above device, the transverse cross section of the first connecting plate 231 and the second connecting plate 232 is elliptical, and compared with the traditional circular or square structure, the elliptical structure can reduce the contact area. Smaller contact area means that under the same pressure, the pressure on the unit area is larger, which helps to form a more stable oil film (if lubrication is used), thereby reducing the direct contact between solids and reducing friction. The elliptical structure can better adapt to forces in different directions, so that the load can be evenly distributed over a larger area. This improved load distribution reduces local stress concentration and avoids additional friction caused by excessive wear. The design of stacking up and down can increase the rigidity and stability of the system, reduce the vibration and impact that may occur during operation. A smooth operating environment is conducive to maintaining good cooperation between moving parts, thereby reducing friction.

[0050] Please refer toFigure 1 The polymeric kettle agitator further comprises a scraper 4 detachably connected with the agitator body 3.

[0051] By using the above device, the scraper 4 is installed on the agitator body 3 and adheres to the inner wall of the reaction kettle by the reaction of fluid, thereby scraping off the material adhering to the inner wall.

[0052] Please refer to Figure 1 The scraper 4 is made of polytetrafluoroethylene.

[0053] By using the above device, the scraper 4 is made of polytetrafluoroethylene, which has the advantages of high temperature resistance, corrosion resistance, and high plasticity. Polytetrafluoroethylene has a very low friction coefficient and does not adhere to almost all substances, which makes it very suitable for use as a scraper material and can easily scrape off the material from the surface without leaving residues.

[0054] Please refer to Figure 1 The scraper 4 is in the shape of a long strip, and the end away from the agitator body 3 is in the shape of a smooth transition slope.

[0055] By using the above device, the scraper 4 has a slope at one end, which facilitates the scraping of the material.

[0056] Please refer to Figure 1 The agitator body 3 is provided with a plurality of mounting holes formed in a semi-closed structure with the opening facing away from the agitator body 3, which are composed of two parallel straight line segments and an arc-shaped portion connecting the two segments.

[0057] By using the above device, the mounting hole formed in a semi-closed structure with the opening facing away from the agitator body 3 is composed of two parallel straight line segments and an arc-shaped portion connecting the two segments, that is, an Ω-shaped mounting hole similar to the shape of the Greek letter "Ω". The Ω-shaped mounting hole facilitates the installation and removal of the scraper 4.

[0058] Please refer to Figure 1 and Figure 4 The second connecting plate 232 is connected and fixed with the first connecting plate 231 by two locking bolts 5, and the side away from the stirring shaft 1 is connected and fixed with the agitator body 3 by a single-head bolt 6.

[0059] By adopting the above device, the first connecting plate 231 and the second connecting plate 232 are connected through the cooperation of the two locking bolts 5 and the nuts, the stirring main body 3 is connected with the second connecting plate 232 through the single-end bolt, and the locking bolt 5 and the nut connection mode can better fix the stability of the first connecting plate 231, the second connecting plate 232 and the first flange plate 21, so that the first connecting plate 231 and the second connecting plate 232 better cooperate with each other when the stirring shaft 1 rotates.

[0060] Please refer to Figure 1 , the fixing assembly 2 further comprises:

[0061] The second flange plate 22 is detachably connected with the stirring shaft 1.

[0062] By adopting the above device, the stirring shaft 1 is fixed with the first flange plate 21 and the second flange plate 22 through the fixing of the pin, so as to enhance the stability of the first flange plate 21, the second flange plate 22 and the stirring shaft 1.

[0063] In the specific embodiment, the first flange plate 21 and the second flange plate 22 are fixed on the stirring shaft through the pin, one end of the first connecting plate 231 and the second connecting plate 232 is fixedly connected with the first flange plate 21 through the locking bolt 5, so as to better stabilize the first flange plate 21 and the second flange plate 22, the other end of the second connecting plate 232 is fixedly connected through the single-end bolt, and the first flange plate 21, the single-end bolt 6 and the first connecting plate 231 and the second connecting plate 232 are detachably connected, so that the stirring main body 3 is stably connected with the stirring shaft 1. This mounting or dismounting mode greatly reduces the replacement cost and difficulty of the stirrer in the later period, has better mounting precision, and has a wide market application prospect.

[0064] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above drawings are used to distinguish similar objects, and do not necessarily describe a specific order or sequence. It should be understood that the data thus used can be interchanged under appropriate circumstances, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0065] Optionally, the specific examples in the embodiments can refer to the examples described in the above embodiments, and the embodiments will not be described here.

[0066] The serial numbers of the above embodiments of the present application are only for description, and do not represent the advantages and disadvantages of the embodiments.

[0067] In the above-described embodiments of the present application, the description of each embodiment has its own focus, and the parts not described in detail in a certain embodiment can be seen in the relevant description of other embodiments.

[0068] The above only describes the preferred embodiments of the present application, and it should be pointed out that, for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can be made, which should be considered as the protection scope of the present application.

Claims

1. A detachable polymerizer agitator, characterized by, include: Stirring shaft (1); A fixing component (2) is detachably connected to the stirring shaft (1), and the fixing component (2) includes: The first flange (21) is detachably connected to the stirring shaft (1); A connecting part (23) is detachably connected to the first flange (21); The stirring body (3) is detachably connected to the connecting part (23).

2. The detachable polymerizer stirrer according to claim 1, wherein The connecting part (23) includes: The first connecting plate (231) is detachably connected to the first flange (21); The second connecting plate (232) is detachably connected to the first connecting plate (231), and the side of the second connecting plate (232) away from the stirring shaft (1) is detachably connected to the stirring body (3).

3. The detachable polymerizer stirrer according to claim 2, wherein The first connecting plate (231) and the second connecting plate (232) are symmetrically distributed about the axis of the stirring shaft (1).

4. The detachable polymerizer stirrer according to claim 2, wherein The first connecting plate (231) and the second connecting plate (232) are made of stainless steel, and / or, The first connecting plate (231) and the second connecting plate (232) have elliptical cross-sections.

5. The detachable polymerizer stirrer according to claim 1, wherein The polymerization reactor agitator also includes: The scraper (4) is detachably connected to the stirring body (3).

6. The detachable polymerizer stirrer according to claim 5, wherein The scraper (4) is made of polytetrafluoroethylene.

7. The detachable polymerizer stirrer according to claim 5, wherein The scraper (4) is long and narrow, and the end of the scraper (4) away from the stirring body (3) is a slope with a smooth transition.

8. The detachable polymerizer stirrer according to claim 5, wherein The stirring body (3) has multiple mounting holes consisting of two parallel straight segments and an arc-shaped part connecting the two segments, forming a semi-closed structure with the opening facing away from the stirring body (3).

9. The detachable polymerizer stirrer of claim 2, wherein, The second connecting plate (232) is connected and fixed to the first connecting plate (231) by two locking bolts (5), and the side of the second connecting plate (232) away from the stirring shaft (1) is connected and fixed to the stirring body (3) by a single-headed bolt (6).

10. The detachable polymerization reactor stirrer of any one of claims 1-9, wherein, The fixing component (2) also includes: The second flange (22) is detachably connected to the stirring shaft (1).