Compression resistance sealing performance detector for electromagnetic pressure release valve

By designing a pressure resistance and sealing tester for electromagnetic pressure relief valves, the problem of pressure resistance and sealing performance testing of electromagnetic pressure relief valves was solved, enabling effective testing of electromagnetic pressure relief valves and ensuring safe system operation.

CN223883155UActive Publication Date: 2026-02-06WUXI CITY HONGTAI MASCH CO LTD
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Patent Information

Application Number
CN202520109270.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2026-02-06
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

In the existing technology, it is difficult to effectively test the pressure resistance and sealing performance of electromagnetic pressure relief valves, which may lead to uncontrolled pressure inside pipelines or containers, potentially causing equipment damage or personal injury.

Method used

An electromagnetic pressure relief valve pressure sealing tester was designed, including a workbench, a booster air pump, an inverted U-shaped frame, a material locking module, an electromagnetic pressure relief valve discharge detection seat, a leakage display module, and a drive module. The tester uses a pressure gauge to determine whether the valve body leaks under a specific pressure.

Benefits of technology

This enables effective pressure resistance and sealing performance testing of electromagnetic pressure relief valves, ensuring safe system operation, preventing pressure runaway, and protecting equipment and personnel safety.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model provides an electromagnetic pressure release valve compression resistance sealing performance detector which is characterized in that support columns are arranged around the bottom of a workbench, and a detection tool placing groove is arranged in the center of the top of the workbench; the inverted-U-shaped frame is connected to the top of the workbench through bolts. The material pressing locking module is arranged in the center of the top end of the inverted-U-shaped frame through bolt connection. The electromagnetic pressure release valve emptying detection seat is placed in the detection tool placement groove; the leakage display module is arranged on one side of the top of the inverted-U-shaped frame through bolt connection, and one side of the bottom of the leakage display module is connected with one side of the electromagnetic pressure release valve discharging detection base through an air pipe. The top of the driving module is connected to one side of the workbench through bolts, and the bottom of the driving module is placed under the workbench. When in use, the electromagnetic pressure release valve to be detected is clamped in the valve body placing groove and limited through the pressing locking module, the duckbilled foot valve is controlled to inject air into the electromagnetic pressure release valve, and whether leakage occurs or not is judged by observing the air pressure detection meter.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the field of electromagnetic relief valve detection, especially to the technical field of electromagnetic relief valve pressure resistance and sealing detection, specifically to a kind of electromagnetic relief valve pressure resistance and sealing detector. BACKGROUND

[0002] Electromagnetic relief valve is a kind of automatic valve, usually used to control the pressure in pipeline or container. Its main function is to control the pressure in pipeline or container, ensure the safe operation of system, and prevent equipment damage or personnel injury caused by excessive pressure, if electromagnetic relief valve appears leakage due to self pressure resistance and poor sealing, it can lead to the damage of equipment and pipeline, so it is necessary to detect the pressure resistance and sealing of batch production electromagnetic relief valve. SUMMARY

[0003] In view of the above-mentioned shortcomings of the prior art, the utility model aims at providing a kind of electromagnetic relief valve pressure resistance and sealing detector, to solve the difficulties of prior art.

[0004] To achieve the above object and other related purposes, the utility model provides a kind of electromagnetic relief valve pressure resistance and sealing detector, comprising:

[0005] Workbench 1, the support column 11 is arranged around the bottom of workbench 1, the detection tool placing groove 12 is arranged in the middle of the top of workbench 1, the booster gas pump 2 is arranged on the side wall of workbench 1 by bolt connection;

[0006] The inverted U-shaped frame 13 is arranged on the top of workbench 1 by bolt connection;

[0007] The material pressing locking module 3 is arranged in the middle of the top end of inverted U-shaped frame 13 by bolt connection;

[0008] The electromagnetic relief valve discharging detection seat 4 is located directly below the material pressing locking module 3, and the electromagnetic relief valve discharging detection seat 4 is placed in the detection tool placing groove 12;

[0009] The leakage display module 5 is arranged on one side of the top of inverted U-shaped frame 13 by bolt connection, and the leakage display module 5 is connected with one side of the electromagnetic relief valve discharging detection seat 4 through the air pipe at the bottom side;

[0010] The driving module 6 is arranged on one side of workbench 1 by bolt connection at the top, and the driving module 6 is placed directly below workbench 1 at the bottom.

[0011] According to a preferred scheme, the booster air pump 2 is provided with a pair of air outlet joints 21 on one side.

[0012] According to a preferred scheme, the material pressing locking mold group 3 comprises:

[0013] A driving air cylinder 31 is provided at the top center of the inverted U-shaped frame 13 by bolt connection;

[0014] An air cylinder arm 32 is provided at the bottom end of the driving air cylinder 31, and the bottom of the air cylinder arm 32 extends vertically downward through the inverted U-shaped frame 13 towards the workbench 1;

[0015] A protective sleeve 33 is sleeved at the bottom end of the air cylinder arm 32.

[0016] According to a preferred scheme, the electromagnetic pressure relief valve discharge detection seat 4 comprises:

[0017] A cylindrical iron block 41 is provided directly below the air cylinder arm 32, and the cylindrical iron block 41 is placed in the detection tool placing groove 12;

[0018] A valve body placing groove 42 is provided at the top center of the cylindrical iron block 41, and a sealing groove is provided at the top of the valve body placing groove 42;

[0019] A sealing ring 43 is clamped in the sealing groove;

[0020] A hollow circular pipe 44 is provided at the bottom of the cylindrical iron block 41, and the hollow circular pipe 44 communicates with the valve body placing groove 42, and the bottom of the hollow circular pipe 44 extends to below the workbench 1 through the detection tool placing groove 12;

[0021] A pressurizing interface 45 is sleeved at the bottom of the hollow circular pipe 44 by thread connection;

[0022] A leakage output interface 46 is provided on one side of the cylindrical iron block 41, and the bottom of the leakage output interface 46 communicates with the valve body placing groove 42 through the cylindrical iron block 41.

[0023] According to a preferred scheme, the leakage display group 5 comprises:

[0024] An L-shaped mounting seat 51 is provided at the top center of the inverted U-shaped frame 13 by bolt connection, and the L-shaped mounting seat 51 is provided on one side of the driving air cylinder 31;

[0025] A gas pressure detection table 52 is arranged on one side of the L-shaped mounting base 51 by screwing, and a pressure input port 53 is arranged on one side of the bottom of the gas pressure detection table 52, and the pressure input port 53 and the leakage output interface 46 are connected by a gas pipe.

[0026] According to the preferred scheme, the driving module 6 comprises:

[0027] A reversing valve 61 is arranged on the side wall of the workbench 1 by screwing, and the reversing valve 61 is connected with the driving cylinder 31 and the gas outlet joint 21 by gas pipes respectively;

[0028] A duckbill foot valve 62 is placed below the workbench 1 and close to one side of the reversing valve 61, and the duckbill foot valve 62 is connected with the pressurizing interface 45 and the gas outlet joint 21 by gas pipes respectively.

[0029] According to the preferred scheme, the gas inlet of the reversing valve 61 is connected with the gas outlet joint by a gas pipe, and the gas outlet of the reversing valve 61 is connected with the driving cylinder 31 by a gas pipe.

[0030] According to the preferred scheme, the gas inlet of the duckbill foot valve 62 is connected with the gas outlet joint by a gas pipe, and the gas outlet of the duckbill foot valve 62 is connected with the pressurizing interface 45.

[0031] The utility model discloses a workbench, booster air pump, inverted U type frame, press locking module, electromagnetic pressure relief valve discharge detection seat, leakage display module and driving module, and the electromagnetic pressure relief valve pressure seal detector is connected with the electromagnetic pressure relief valve required to detect and electrified after the sealing ring is sleeved on one side of the valve when using, and then one side of the valve is placed in the valve body placing groove, the electromagnetic pressure relief valve is vertical so that the valve can be directly opposite the hollow pipe, the reversing valve is moved to make the driving cylinder drive cylinder arm press down and make the valve top enter the hollow

[0032] pipe, the sealing ring is clamped in the sealing groove, and then the duckbill foot valve is stepped to make the booster air pump inject gas into the pressurizing interface through the gas pipe, and whether the valve body has leakage under the specific gas pressure is judged by reading the value in the gas pressure detection table.

[0033] The following will be combined with the drawings to make the optimal embodiment of the implementation of the utility model more detailed description, so that the features and advantages of the utility model can be easily understood. BRIEF DESCRIPTION OF DRAWINGS

[0034] Figure 1 It is shown as the three-dimensional structure schematic diagram of the utility model;

[0035] Figure 2 It is shown as the three-dimensional structure enlarged schematic diagram of the utility model in the workbench;

[0036] Figure 3 It is a perspective structure amplification schematic view of the electromagnetic pressure relief valve discharge detection seat in the utility model;

[0037] Figure 4 It is a perspective structure amplification schematic view of the electromagnetic pressure relief valve to be detected in the utility model;

[0038] Figure 5 It is a cross-sectional view schematic view when the electromagnetic pressure relief valve in the utility model is assembled into the valve body placing groove;

[0039] Label explanation

[0040] 1, workbench; 11, support column; 12, gauge placing groove; 13, inverted U-shaped frame;

[0041] 2, booster air pump; 21, air outlet connector;

[0042] 3, material pressing locking module; 31, driving air cylinder; 32, air cylinder arm; 33, protective sleeve;

[0043] 4, electromagnetic pressure relief valve discharge detection seat; 41, cylindrical iron block; 42, valve body placing groove; 43, sealing ring; 44, hollow circular pipe; 45, pressurizing connector; 46, leakage output connector;

[0044] 5, leakage display module; 51, L-shaped mounting seat; 52, air pressure detection meter; 53, pressure input port;

[0045] 6, driving module; 61, reversing valve; 62, duckbill foot valve; DETAILED DESCRIPTION

[0046] In order to make the purpose, technical scheme and advantages of the utility model more clear, the technical scheme of the utility model embodiment will be described clearly and completely in the following with the drawings of the utility model specific embodiment. The same reference signs in the drawings represent the same parts. It should be noted that the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the scope of protection of the utility model.

[0047] Compared with the embodiment shown in the drawings, the feasible implementation scheme within the protection scope of the utility model can have fewer components, have other components not shown in the drawings, different components, differently arranged components or differently connected components, etc. In addition, two or more components in the drawings can be realized in a single component, or a single component shown in the drawings can be realized as a plurality of separate components.

[0048] Unless otherwise defined, the technical or scientific terms used herein shall have the ordinary meaning as understood by one of ordinary skill in the art to which this invention pertains. The term "the first" as used in this patent application specification and claims...

[0049] The words "one," "second," and similar terms do not indicate any order, quantity, or importance; they are merely used to distinguish different components. Similarly, "one" or similar terms do not necessarily indicate a quantity limitation. Words such as "include" or "contain" mean that the element or object preceding the word covers the elements or objects listed after it and their equivalents, without excluding other elements or objects. Words such as "connected" or "linked" are not limited to physical or mechanical connections but can include electrical connections, whether direct or indirect. "Up," "down," "left," and "right" are used only to indicate relative positional relationships; when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0050] This invention proposes an electromagnetic pressure relief valve pressure resistance and sealing performance detector for use in the pressure resistance and sealing performance testing process of electromagnetic pressure relief valves. This invention does not limit the type of pressure relief valve to be tested, but the structure of the workbench 1, booster air pump 2, inverted U-shaped frame 13, pressure locking module 3, electromagnetic pressure relief valve discharge detection seat 4, leakage display module 5, and drive module 6 is particularly suitable for testing the performance of electromagnetic pressure relief valves.

[0051] In general, the electromagnetic pressure relief valve pressure sealing tester proposed in this utility model mainly includes: a workbench 1, a booster air pump 2, an inverted U-shaped frame 13, a material pressing and locking module 3, an electromagnetic pressure relief valve discharge detection seat 4, a leakage display module 5, and a drive module 6. (See also...) Figure 1 It shows the arrangement of the workbench 1, booster air pump 2, inverted U-shaped frame 13, material pressing and locking module 3, electromagnetic pressure relief valve discharge detection seat 4, leakage display module 5 and drive module 6.

[0052] When using the electromagnetic pressure relief valve pressure sealing tester proposed in this utility model, after energizing the connector of the electromagnetic pressure relief valve to be tested, a sealing ring 43 is put on one side of the valve. Then, the valve is placed in the valve body placement groove 42. The electromagnetic pressure relief valve is vertical so that the valve is directly facing the hollow round tube 44. The reversing valve 61 is moved so that the drive cylinder 31 drives the cylinder arm 32 to press down and put the top of the valve into the hollow round tube 44. After the sealing ring 43 is locked in the sealing groove, the duckbill foot valve 62 is stepped on so that the booster air pump 2 injects air into the pressurization port 45 through the air pipe. The value in the air pressure test gauge 52 is read to determine whether the valve body has leakage under a specific air pressure.

[0053] The workbench 1 is provided with support columns 11 around its bottom, and a gauge placement slot 12 is provided in the center of the top of the workbench 1. A booster air pump 2 is bolted to one side wall of the workbench 1. A pair of air outlet connectors 21 are provided on one side of the booster air pump 2. The pair of air outlet connectors 21 supply power to the drive cylinder 31 and the pressurization interface 45.

[0054] The aforementioned pressure locking module 3 is bolted to the center of the top of the inverted U-shaped frame 13. The pressure locking module 3 includes a drive cylinder 31, a cylinder arm 32, and a protective sleeve 33. The drive cylinder 31 is bolted to the center of the top of the inverted U-shaped frame 13. The cylinder arm 32 passes through the bottom of the drive cylinder 31. The bottom of the cylinder arm 32 extends vertically downward through the inverted U-shaped frame 13 toward the worktable 1. The protective sleeve 33 is fitted onto the bottom of the cylinder arm 32 to prevent indentations when limiting the electromagnetic pressure relief valve.

[0055] The aforementioned electromagnetic pressure relief valve discharge test seat 4 is located directly below the pressure locking module 3. The electromagnetic pressure relief valve discharge test seat 4 is placed within the fixture placement slot 12. The electromagnetic pressure relief valve discharge test seat 4 includes: a cylindrical iron block 41, a valve body placement slot 42, and a seal.

[0056] The system includes a cylinder arm 32, a cylinder block 43, a hollow tube 44, a pressurization port 45, and a leakage output port 46. The cylindrical iron block 41 is positioned directly below the cylinder arm 32 and placed within the fixture placement slot 12. A valve body placement slot 42 is formed at the center of the top of the cylindrical iron block 41, with a sealing groove at the top. A sealing ring 43 is fitted inside the sealing groove. It should be noted that the sealing ring 43 is only used to improve the sealing within the valve body placement slot 42 during testing, allowing for more accurate measurement of the electromagnetic pressure relief valve's leakage. However, even without the sealing ring 43, leakage during testing can be detected by observing the pressure gauge 52. A change in the pressure gauge 52 indicates leakage in the electromagnetic pressure relief valve. A hollow tube 44 passes through the bottom of the cylindrical iron block 41, communicating with the valve body placement slot 42. The bottom of the hollow tube 44 passes through the fixture placement slot 12. Extending to the bottom of the workbench 1, a pressurization port 45 is threadedly connected to the bottom of the hollow round tube 44, and a leakage output port 46 is set on one side of the cylindrical iron block 41. The bottom of the leakage output port 46 passes through the cylindrical iron block 41 and communicates with the valve body placement groove 42.

[0057] The leakage display module 5 is arranged on one side of the top of the inverted U-shaped frame 13 by bolt connection, one side of the bottom of the leakage display module 5 is connected with one side of the electromagnetic pressure relief valve discharge detection seat 4 through an air pipe, and the leakage display module 5 comprises an L-shaped mounting seat 51 and an air pressure detection table 52, wherein the L-shaped mounting seat 51 is arranged at the top end of the inverted U-shaped frame 13 by bolt connection, the L-shaped mounting seat 51 is arranged on one side of the driving cylinder 31, and the air pressure detection table 52 is arranged on one side of the L-shaped mounting seat 51 by bolt connection, one side of the bottom of the air pressure detection table 52 is provided with a pressure input port 53, and the pressure input port 53 and the leakage output interface 46 are connected through an air pipe.

[0058] The driving module 6 is arranged on one side of the workbench 1 by bolt connection at the top, and is placed directly below the workbench 1 at the bottom, and the driving module 6 comprises a reversing valve 61 and a duckbill foot valve 62, wherein the reversing valve 61 is arranged on the side wall of the workbench 1 by bolt connection, and is connected with the driving cylinder 31 and the air outlet connector 21 through air pipes respectively, the duckbill foot valve 62 is placed directly below the workbench 1 and close to one side of the reversing valve 61, and is connected with the pressurizing interface 45 and the air outlet connector 21 through air pipes respectively, and it is particularly pointed out that the air inlet of the reversing valve 61 is connected with the air outlet connector through an air pipe, the air outlet of the reversing valve 61 is connected with the driving cylinder 31 through an air pipe, so that the reversing valve 61 can control the driving cylinder 31 to move up and down on the driving cylinder arm 32, the air inlet of the duckbill foot valve 62 is connected with the air outlet connector through an air pipe, and the air outlet of the duckbill foot valve 62 is connected with the pressurizing interface 45, so that the duckbill foot valve 62 can control the booster pump 2 to inject gas into the hollow pipe 44.

[0059] The above embodiment only exemplarily illustrates the principle and effect of the utility model, and is not used to limit the utility model. Any person skilled in the art can modify or change the above embodiment without departing from the spirit and category of the utility model. Therefore, all equivalent modifications or changes completed by those skilled in the art without departing from the spirit and technical thought disclosed by the utility model should be covered by the claims of the utility model.

Claims

1. An electromagnetic pressure relief valve pressure tightness detector characterized by, Include: Workbench (1), the workbench (1) bottom around is provided with support column (11), the workbench (1) top central is provided with gauge placement slot (12), the workbench (1) one side wall is provided with booster air pump (2) through bolt connection; The inverted U-shaped frame (13) is provided on the top of the workbench (1) by bolt connection; The pressure material locking module (3) is provided on the top of the inverted U-shaped frame (13) by bolt connection; The electromagnetic pressure relief valve discharge detection seat (4) is located below the pressure material locking module (3), and the electromagnetic pressure relief valve discharge detection seat (4) is placed in the gauge placement slot (12); The leakage display module (5) is provided on one side of the top of the inverted U-shaped frame (13) by bolt connection, and the leakage display module (5) is connected with one side of the electromagnetic pressure relief valve discharge detection seat (4) through the air pipe on the bottom side; The driving module (6) is provided on one side of the workbench (1) by bolt connection on the top, and the driving module (6) is placed below the workbench (1) on the bottom.

2. The electromagnetic pressure relief valve burst test device of claim 1, wherein, The booster air pump (2) is provided with a pair of air outlet connectors (21) on one side.

3. The electromagnetic pressure relief valve burst test device of claim 2, wherein, The pressure material locking module (3) comprises: The driving air cylinder (31) is provided on the top of the inverted U-shaped frame (13) by bolt connection; The cylinder arm (32) is provided on the bottom of the driving air cylinder (31), and the cylinder arm (32) extends vertically downward through the inverted U-shaped frame (13) to the workbench (1) direction on the bottom; The protective sleeve (33) is provided on the bottom of the cylinder arm (32).

4. The electromagnetic pressure relief valve burst test device of claim 3, wherein, The electromagnetic pressure relief valve discharge detection seat (4) comprises: The cylindrical iron block (41) is provided below the cylinder arm (32), and the cylindrical iron block (41) is placed in the gauge placement slot (12); The valve body placement slot (42) is provided on the top of the cylindrical iron block (41), and the valve body placement slot (42) is provided with a sealing groove on the top; The sealing ring (43) is clamped in the sealing groove; The hollow circular tube (44) is provided on the bottom of the cylindrical iron block (41), and the hollow circular tube (44) is communicated with the valve body placement slot (42), and the hollow circular tube (44) extends to below the workbench (1) through the gauge placement slot (12) on the bottom; The pressurizing interface (45) is provided on the bottom of the hollow circular tube (44) by thread connection; The leakage output interface (46) is provided on one side of the cylindrical iron block (41), and the leakage output interface (46) is communicated with the valve body placement slot (42) through the cylindrical iron block (41) on the bottom.

5. The electromagnetic pressure relief valve burst test device of claim 4, wherein, The leakage display module (5) comprises: The L-shaped mounting base (51) is arranged at the top end of the inverted U-shaped frame (13) by bolt connection, and is arranged at one side of the driving cylinder (31); The air pressure detection table (52) is arranged at one side of the L-shaped mounting base (51) by bolt connection, and is provided with a pressure input port (53) at one side of the bottom of the air pressure detection table (52); the pressure input port (53) and the leakage output interface (46) are connected through an air pipe.

6. The electromagnetic pressure relief valve burst test device of claim 5, wherein, The driving module (6) comprises: The reversing valve (61) is arranged on the side wall of the workbench (1) by bolt connection, and is connected with the driving cylinder (31) and the air outlet connector (21) through an air pipe respectively; The duckbill type foot valve (62) is placed below the workbench (1) and close to one side of the reversing valve (61), and is connected with the pressurizing interface (45) and the air outlet connector (21) through an air pipe respectively.