Transformer convenient to disassemble and maintain
The design of the core sealing plate, outer plate, positioning comb, heat sink, connector, positioning pin, and fasteners simplifies the disassembly and maintenance process of single-phase transformers, solves the problem of inconvenient operation in the existing technology, and achieves stability and convenience.
Patent Information
- Application Number
- CN202423199232.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2026-02-06
- Estimated Expiration
- 2034-12-24
AI Technical Summary
The existing single-phase transformers are inconvenient to disassemble and maintain, especially the complex assembly between the heat sink and the outer casing, and between the winding and the core sealing plate, which makes maintenance difficult.
It adopts a structure design of iron core sealing plate, winding, outer plate, heat sink, base and feet. It utilizes the tight cooperation of positioning comb and heat sink, and achieves strong positioning and overall assembly of each component through positioning pins and fasteners. During disassembly, only the fasteners need to be removed to separate the outer plate and heat sink, simplifying the disassembly process.
It enables convenient disassembly and maintenance of transformers, ensures the stability and accuracy of the assembly process, and facilitates maintenance personnel to check the status of key components and promptly identify and resolve problems.
Smart Images

Figure CN223884251U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to transformer technical field, especially a transformer convenient to dismount overhauls. BACKGROUND
[0002] Single -phase transformer, main part is by the core seal plate, winding, outer plate, fin, base, sole structure is composed.
[0003] In the conventional single -phase transformer, the fin is between the shell, the winding is between the core seal plate, the core seal plate is between the shell and is assembled through complex structure, this leads to the operation of the winding in the transformer is very inconvenient when dismounting overhauls, therefore puts forward a kind of transformer convenient to dismount overhauls to solve the above problems. UTILITY MODEL CONTENT
[0004] The utility model aims at solving at least one of the technical defects.
[0005] Therefore, one purpose of the utility model is to provide a kind of transformer convenient to dismount overhauls to solve the problems mentioned in the background art and overcome the deficiencies in the prior art.
[0006] In order to achieve the above-mentioned purpose, an embodiment of the utility model provides a kind of transformer convenient to dismount overhauls, including core seal plate, winding, the core seal plate is provided with winding between;
[0007] The surface top edge of the core seal plate, the bottom edge is fixedly connected with the fixed connection and has positioning comb, the positioning comb is composed of several comb teeth;
[0008] The outer side of the core seal plate is detachably connected with outer plate, and the inner side of the outer plate is fixedly connected with several fins;
[0009] The comb tooth of the positioning comb is clamped into the corresponding fin, and the bottom of the outer plate is fixedly connected with the base;
[0010] The both ends of the base are fixedly connected with the bent sole, and the positioning hole is formed in the transverse part of the sole;
[0011] The outer side of the two outermost fins is fixedly connected with the connector, the outer side of the core seal plate is fixedly connected with the positioning pin, the positioning pin is inserted into the connector, the fastener is threadedly connected on the positioning pin, and the fastener is screwed on the surface of the connector.
[0012] It is preferred that the core seal plate is symmetrically provided with two, and the winding is wound on the core connected between the core seal plates.
[0013] Adopting the technical scheme, the transformer is mainly a single-phase transformer, and the main body is composed of a core cover plate, a winding, an outer plate, a cooling fin, a base, and a bottom foot structure,
[0014] The winding is the circuit part of the transformer, which is divided into a primary winding and a secondary winding. The primary winding is connected to the power supply, and the secondary winding is connected to the load. When the alternating current passes through the primary winding, an alternating magnetic flux is generated in the core, which passes through the primary winding and the secondary winding at the same time. When the primary winding is connected to the alternating power supply, the current generates an alternating magnetic flux in the core. This alternating magnetic flux passes through the primary winding and the secondary winding at the same time. According to the law of electromagnetic induction, when the magnetic flux passes through the secondary winding, an induced electromotive force is generated in the secondary winding. The size of the induced electromotive force is proportional to the rate of change of the magnetic flux, that is, proportional to the rate of change of the current in the primary winding. Because the number of turns of the primary winding and the secondary winding is different, the induced electromotive force in the secondary winding (i.e., the output voltage) is different from the voltage in the primary winding. By adjusting the turn ratio, the voltage can be increased or decreased.
[0015] According to the preferred embodiment of any of the above schemes, the two sides of the positioning comb are attached to the corresponding cooling fins, and the end of the positioning comb abuts the inner side of the outer plate.
[0016] Adopting the technical scheme, the transformer is convenient for disassembly and maintenance, and the core structure is: a core cover plate, an outer plate, a positioning comb, a cooling fin, a connector, a positioning pin, and a fastener. The core cover plate of the transformer is improved, and the outer top and bottom edges are fixedly connected with the positioning comb and the cooling fin to cooperate with the gaps of the positioning comb and the cooling fin, thereby ensuring heat transfer and heat dissipation. At the same time, the positioning comb and the cooling fin are used for strong positioning, and then the connector is connected to the positioning pin, and the fastener is tightened to realize the overall assembly of the outer plate, the plurality of cooling fins, the core cover plate, and the winding inside the core cover plate. The bottom of the outer plate is integrally connected with the base and the bottom foot, and the bottom foot is used to connect the shell, etc. When disassembled, only the fastener needs to be removed to separate the outer plate and the cooling fin outward, which is beneficial to the maintenance of the core cover plate, the inner core, and the winding, and the operation is simple and convenient. The disassembly is convenient, and maintenance personnel can more conveniently check the status of these key components, thereby discovering and solving problems in a timely manner.
[0017] The positioning comb not only plays a role in positioning and supporting the cooling fin, but also optimizes the heat conduction path between the cooling fin and the core cover plate through its structure. The close cooperation of the positioning comb and the cooling fin realizes the strong positioning of each component of the transformer, ensuring the stability and accuracy during the assembly process.
[0018] According to the preferred embodiment of any of the above schemes, the vertical end surface of the cooling fin abuts the outer side of the core cover plate, and the base is welded to the outer plate.
[0019] According to the preferred embodiment of any of the above schemes, the included angle of the bottom foot is ninety degrees.
[0020] Preferably, the joint is provided in groups of two, and four groups are provided, and the fastener is a pad nut.
[0021] Compared with the prior art, the transformer has the advantages and beneficial effects that:
[0022] The transformer convenient to disassemble and overhaul is provided with an iron core sealing plate, an outer plate, a positioning comb, a heat sink, a joint, a positioning pin and a fastener, the iron core sealing plate is improved, the outer top and bottom edges are fixedly connected with the positioning comb and the gap of the heat sink, the heat transfer and heat dissipation are ensured, the positioning comb and the heat sink are used for strong positioning, the joint is used for butt joint with the positioning pin, and the outer plate, the heat sink, the iron core sealing plate and the internal winding are assembled by tightening the fastener, the bottom of the outer plate is integrally connected with a base and a bottom foot, the bottom foot is used for connecting a shell, when disassembled, the outer plate and the heat sink can be separated outward only by removing the fastener, the iron core sealing plate, the inner iron core and the winding are convenient to overhaul, the operation is simple and convenient, the maintenance personnel can conveniently check the states of the key components, and problems can be found and solved in time.
[0023] The positioning comb not only plays the role of positioning and supporting the heat sink, but also optimizes the heat conduction path between the heat sink and the iron core sealing plate.
[0024] The additional aspects and advantages of the present application will be partially given in the following description, partially become obvious from the following description, or be understood by the practice of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0025] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the following drawings of which:
[0026] Figure 1 It is a structural schematic view of the first perspective of the present application;
[0027] Figure 2 It is a structural schematic view of the second perspective of the present application;
[0028] Figure 3 It is a structural schematic view of the third perspective of the present application;
[0029] Figure 4 It is a structural schematic view of the third perspective of the present application; Figure 3 It is an enlarged structural schematic view of A in the present application.
[0030] In the diagram: 1-core sealing plate, 2-winding, 3-positioning comb, 4-outer plate, 5-heat sink, 6-base, 7-foot, 8-connector, 9-positioning pin, 10-fastener. Detailed Implementation
[0031] The embodiments of this utility model are described in detail below. Examples of these embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain this utility model, and should not be construed as limiting this utility model.
[0032] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0033] like Figures 1-4 As shown, this transformer, which is easy to disassemble and maintain, includes a core sealing plate 1 and a winding 2, with the winding 2 arranged between the core sealing plates 1.
[0034] The top and bottom edges of the iron core sealing plate 1 are fixedly connected to positioning combs 3, which are composed of several comb teeth;
[0035] The outer side of the iron core sealing plate 1 is detachably connected to an outer plate 4, and the inner side of the outer plate 4 is fixedly connected to several heat sinks 5.
[0036] The teeth of the positioning comb 3 are inserted between the corresponding heat sinks 5, and the bottom of the outer plate 4 is fixedly connected to the base 6.
[0037] The two ends of the base 6 are fixedly connected to bent feet 7, and positioning holes are provided on the horizontal part of the feet 7;
[0038] The two outermost heat sinks 5 are fixedly connected to the outer side of the connector 8, and the outer side of the iron core sealing plate 1 is fixedly connected to the positioning pin 9. The positioning pin 9 is inserted into the connector 8, and the positioning pin 9 is threaded with a fastener 10. The fastener 10 is tightened on the surface of the connector 8.
[0039] In the embodiment 1, two iron core sealing plates 1 are symmetrically arranged, and the winding 2 is wound on the iron core connected between the two iron core sealing plates 1. The two sides of the positioning comb 3 are attached to the corresponding heat sinks 5, and the end of the positioning comb 3 abuts against the inner side of the outer plate 4. The positioning comb 3 not only plays a role of positioning and supporting the heat sinks 5, but also optimizes the heat conduction path between the heat sinks 5 and the iron core sealing plate 1 through the structure. By means of the close cooperation of the positioning comb 3 and the heat sink 5, strong positioning of each component of the transformer is realized, and the stability and accuracy in the assembly process are ensured.
[0040] In the embodiment 2, the vertical end surface of the heat sink 5 abuts against the outer side of the iron core sealing plate 1, and the base 6 is welded with the outer plate 4. The included angle of the foot 7 is ninety degrees. The joints 8 are arranged in four groups, and the fastener 10 is a gasket nut.
[0041] The working principle of the utility model is as follows:
[0042] The transformer is mainly a single-phase transformer, and the main body is composed of an iron core sealing plate 1, a winding 2, an outer plate 4, a heat sink 5, a base 6, and a foot 7 structure,
[0043] The winding 2 is the circuit part of the transformer and is divided into a primary winding and a secondary winding. The primary winding is connected with the power supply, and the secondary winding is connected with the load. When the alternating current passes through the primary winding, the alternating magnetic flux is generated in the iron core, and the magnetic flux passes through the primary winding and the secondary winding at the same time. When the primary winding is connected with the alternating power supply, the alternating magnetic flux is generated in the iron core. The alternating magnetic flux passes through the primary winding and the secondary winding at the same time. According to the electromagnetic induction law, when the magnetic flux passes through the secondary winding, the induced electromotive force is generated in the secondary winding. The size of the induced electromotive force is proportional to the rate of change of the magnetic flux, that is, proportional to the rate of change of the current in the primary winding. Since the number of turns of the primary winding and the secondary winding is different, the induced electromotive force (i.e. the output voltage) in the secondary winding is different from the voltage in the primary winding. By adjusting the turn ratio, the voltage can be increased or decreased.
[0044] When the transformer is disassembled, the foot 7 is first removed, the fastener 10 is removed, and then the outer plate 4 and the heat sink 5 are separated outward, which is beneficial to the maintenance of the iron core sealing plate 1, the inner side iron core, and the winding 2, and the operation is simple and convenient. The maintenance personnel can more conveniently check the state of these key components, so as to timely find and solve problems.
[0045] Compared with the prior art, the utility model has the following beneficial effects:
[0046] The transformer convenient to disassemble and overhaul, through the cooperation of the iron core sealing plate 1, the outer plate 4, the positioning comb 3, the heat sink 5, the joint 8, the positioning pin 9 and the fastener 10, the transformer, the iron core sealing plate 1 is improved, the outer top and bottom edges are fixedly connected with the positioning comb 3 and the gap of the heat sink 5, which cooperates to ensure heat transfer and heat dissipation, at the same time, the positioning comb 3 and the heat sink 5 are used for strong positioning, then the joint 8 is used to butt the positioning pin 9, and the fastener 10 is tightened, so that the outer plate 4, the heat sink 5, the iron core sealing plate 1 and the internal winding 2 are integrally assembled, the outer plate 4 is integrally connected with the base 6 and the bottom foot 7 at the bottom, the bottom foot 7 is used to connect the shell, when disassembling, only the fastener 10 needs to be removed, so that the outer plate 4 and the heat sink 5 can be separated outward, which is beneficial to the overhaul of the iron core sealing plate 1, the inner iron core and the winding 2, the operation is simple and convenient, disassembly is convenient, and maintenance personnel can more conveniently check the state of these key components, so that problems can be found and solved in time.
[0047] The positioning comb 3 not only plays a role of positioning and supporting the heat sink 5, but also optimizes the heat conduction path between the heat sink 5 and the iron core sealing plate 1 through the structure. Through the close cooperation of the positioning comb 3 and the heat sink 5, strong positioning of each component of the transformer is realized, and the stability and accuracy in the assembly process are ensured.
Claims
1. A transformer which is easily disassembled for maintenance, characterized in that, Including iron core sealing plate (1), winding (2), winding (2) is arranged between the iron core sealing plate (1); The surface top edge, bottom edge of the iron core sealing plate (1) is fixedly connected with the positioning comb (3), and the positioning comb (3) is composed of a plurality of comb teeth; The outer side of the iron core sealing plate (1) is detachably connected with the outer plate (4), and the inner side of the outer plate (4) is fixedly connected with a plurality of radiating fins (5); The comb teeth of the positioning comb (3) are clamped between the corresponding radiating fins (5), and the bottom of the outer plate (4) is fixedly connected with the base (6); Both ends of the base (6) are fixedly connected with the bent bottom foot (7), and the transverse part of the bottom foot (7) is provided with a positioning hole; The outer side of the two outermost radiating fins (5) is fixedly connected with the connector (8), the outer side of the iron core sealing plate (1) is fixedly connected with the positioning pin (9), the positioning pin (9) is inserted into the connector (8), the positioning pin (9) is threadedly connected with the fastener (10), and the fastener (10) is screwed on the surface of the connector (8).
2. A transformer convenient for dismounting and overhauling as claimed in claim 1, characterized in that: The iron core sealing plate (1) is symmetrically provided with two, and the winding (2) is wound on the iron core connected between the iron core sealing plates (1).
3. A transformer convenient for dismounting and overhauling as claimed in claim 2, characterized in that: The two sides of the positioning comb (3) are attached to the corresponding radiating fins (5), and the end of the positioning comb (3) abuts against the inner side of the outer plate (4).
4. A transformer convenient for disassembly and repair according to claim 3, characterized in that: The vertical end surface of the radiating fin (5) abuts against the outer side of the iron core sealing plate (1), and the base (6) is welded with the outer plate (4).
5. A transformer convenient for disassembly and repair according to claim 4, characterized in that: The included angle of the bottom foot (7) is ninety degrees.
6. A transformer convenient for disassembly and repair according to claim 5, characterized in that: The connector (8) is a group of every two and is provided with four groups, and the fastener (10) is a gasket nut.