Shot blasting device for parts

Abstract

The utility model relates to the technical field of metal surface treatment, in particular to a part shot blasting device which comprises a treatment box, a rotating motor is fixedly connected to the middle of the left side wall of the treatment box, a buffer plate is fixedly connected between the lower sides of the inner side walls of the treatment box, a sorting bin is fixedly connected to the bottom of the treatment box, and the part shot blasting device further comprises a screening mechanism. The screening mechanism comprises a connecting frame, a first filter plate, a second filter plate, a third filter plate, a guide piece, a fixing block, a spring and a vibration motor, the first filter plate is fixedly connected between the upper sides of the inner side walls of the connecting frame, and the second filter plate is fixedly connected between the middles of the inner side walls of the connecting frame; the third filter plate is fixedly connected between the lower sides of the inner side walls of the connecting frame, the guide pieces are fixedly connected to the left end of the connecting frame and are sequentially arranged from top to bottom, and energy conservation, emission reduction and cost reduction are facilitated.

Description

Technical Field

[0001] This utility model relates to the field of metal surface treatment technology, and in particular to a shot blasting device for parts. Background Technology

[0002] A shot blasting machine is a casting equipment that uses high-speed shot blasting to clean or strengthen the surface of castings. Shot blasting machines can simultaneously remove sand, cores, and clean castings. In some regions, they are also colloquially called sandblasting machines or sandblasting machines. Shot blasting differs from shot peening machines; it is used to reduce the fatigue life of parts, increase different surface stresses, increase component strength, or prevent fretting. Shot blasting machines can also be used to remove burrs, diaphragms, and rust, which may affect the integrity, appearance, or definition of an object. Shot blasting machines can also remove surface contaminants from partially coated surfaces and provide a surface profile that increases coating adhesion, thereby strengthening the workpiece. Existing shot blasting devices for parts have drawbacks: parts are difficult to disassemble and assemble, the device cannot thoroughly perform shot blasting, and the impact of the shot generates a lot of noise, making quiet shot blasting impossible.

[0003] Chinese Patent Publication No. CN 217530501U discloses a shot blasting device for parts. When a parts hanger suspends and fixes the parts, a quick-release sleeve can be inserted, installed, and removed quickly via a snap-fit ​​groove and a rotating connecting shaft. Therefore, the parts hanger can be installed and removed from outside the device before being placed into the processing chamber for shot blasting. Simultaneously, a rotary motor drives the rotating connecting shaft to rotate, which in turn rotates the parts hanger. This achieves the goal of rotating the parts during shot blasting, resulting in a more thorough shot blasting process and facilitating the use of the parts. The assembly and disassembly of the equipment utilizes a sound-absorbing base plate structure. During shot blasting, steel shot falls to the bottom of the processing chamber and impacts the top contact plate, generating sound. Multiple sound-insulating partitions are installed between the top contact plate and the bottom buffer plate, forming a multi-layered structure that isolates the impact sound. Furthermore, multiple elastic buffer strips at the bottom of the bottom buffer plate cushion the impact force at the bottom of the processing chamber, minimizing noise during shot blasting and reducing noise generation during equipment use, allowing for quieter shot blasting operations.

[0004] However, when using the aforementioned patent, the shot blasted projectiles contain a large number of impurities and broken projectiles. There is a lack of separation devices to screen and recycle the projectiles, which is not conducive to energy conservation and emission reduction and results in high operating costs. Utility Model Content

[0005] The purpose of this utility model is to provide a shot blasting device for parts, which solves the problem of the above-mentioned patent. In use, the shot blasted projectiles contain a lot of impurities and broken projectiles. There is no separation device to screen and recycle the projectiles, which is not conducive to energy conservation and emission reduction and has high operating costs.

[0006] To achieve the above objectives, this utility model provides a shot blasting device for parts, including a processing box, a rotary motor fixedly connected to the middle of the left side wall of the processing box, a buffer plate fixedly connected between the lower sides of the inner side walls of the processing box, and a sorting bin fixedly connected to the bottom of the processing box.

[0007] It also includes a screening mechanism;

[0008] The screening mechanism includes a connecting frame, a first filter plate, a second filter plate, a third filter plate, guide members, fixing blocks, springs, and a vibration motor. The first filter plate is fixedly connected between the upper inner walls of the connecting frame, the second filter plate is fixedly connected between the middle inner walls of the connecting frame, and the third filter plate is fixedly connected between the lower inner walls of the connecting frame. The guide members are fixedly connected to the left end of the connecting frame and arranged sequentially from top to bottom. The fixing blocks are fixedly connected to the four bottom corners of the connecting frame and the four bottom corners of the inner cavity of the sorting bin. The springs are fixedly connected between the fixing blocks, and the vibration motor is fixedly connected to the middle bottom of the connecting frame.

[0009] The processing box has a control box fixedly connected to the top left middle, a control panel is embedded in the left side of the front wall of the control box, a door is hinged to the right side wall of the processing box, a shot blasting roller is inserted into the front wall of the processing box, and a shot blasting motor is inserted into the front wall of the shot blasting roller.

[0010] The output end of the rotary motor passes through the middle of the left side wall of the processing box and extends into its inner cavity. The output end of the rotary motor is fixedly connected to a rotating shaft. A limiting component is fixedly connected to the left side of the outer side wall of the rotating shaft. A connecting sleeve is sleeved on the right side of the outer side wall of the rotating shaft. A bracket is fixedly connected to the outer side wall of the connecting sleeve and arranged in a ring.

[0011] The rotating shaft is threaded with a fixing nut on its right end, and a connecting rod is fixedly connected to the right side of the front and rear sides of the inner wall of the processing box. A cylinder is rotatably connected to the outer wall of the connecting rod.

[0012] The buffer plate has a rubber strip fixedly connected between its inner sidewalls. A through hole is opened in the middle of the top of the buffer plate. A rotating shaft is fixedly connected to the left side of the inner sidewall of the through hole. A movable plate is rotatably connected to the inner cavity of the rotating shaft. A limit plate is fixedly connected to the upper side of the right sidewall of the rotating shaft. A connecting seat is fixedly connected to the middle of the front and rear sides of the top of the movable plate. The output end of the cylinder is rotatably connected between the inner sidewalls of the connecting seat.

[0013] The sorting bin has support legs fixedly connected to the bottom left and right sides, a collection box fixedly connected to the left side wall of the sorting bin, a partition fixedly connected between the upper and lower sides of the inner side wall of the collection box, and a ventilation net embedded in the middle of the front side wall of the sorting bin.

[0014] This utility model discloses a shot blasting device for parts. It incorporates a screening mechanism within a sorting chamber, including a connecting frame, a first filter plate, a second filter plate, a third filter plate, a guide component, a fixing block, a spring, and a vibration motor. The vibration motor drives the connecting frame to vibrate. The first, second, and third filter plates have apertures arranged from largest to smallest. The first filter plate removes larger impurities, the second filter plate separates small, broken shot particles and impurities, and finally, the third filter plate separates fine dust and particulate matter. The particles are then guided into a collection box for further sorting via the guide component. This method offers excellent screening results, allowing for shot recycling and contributing to energy conservation, emission reduction, and cost reduction. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model.

[0017] Figure 2 This is a schematic diagram of the overall front view sectional view of an embodiment of this utility model.

[0018] Figure 3 This is a schematic diagram of the overall front view of an embodiment of this utility model.

[0019] Figure 4 This is a schematic diagram of the screening mechanism according to an embodiment of the present invention.

[0020] Figure 5 This is a schematic diagram of the buffer plate structure according to an embodiment of the present invention.

[0021] In the diagram: 100, processing box; 110, control box; 120, control panel; 130, door; 140, shot blasting drum; 150, shot blasting motor; 200, rotary motor; 210, rotating shaft; 220, limit component; 230, connecting sleeve; 240, hanger; 250, fixing nut; 260, connecting rod; 270, cylinder; 300, buffer plate; 310, rubber strip; 320, through hole. 330, Rotating shaft; 340, Limiting plate; 350, Moving plate; 360, Connecting seat; 400, Connecting frame; 410, First filter plate; 420, Second filter plate; 430, Third filter plate; 440, Guide component; 450, Fixing block; 460, Spring; 470, Vibration motor; 500, Sorting bin; 510, Support foot; 520, Collection box; 530, Partition; 540, Ventilation net. Detailed Implementation

[0022] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0023] Please see Figures 1-5 A shot blasting device for parts includes a processing box 100, a rotary motor 200 fixedly connected to the middle of the left side wall of the processing box 100, a buffer plate 300 fixedly connected between the lower sides of the inner side wall of the processing box 100, and a sorting bin 500 fixedly connected to the bottom of the processing box 100.

[0024] Please refer to it again. Figures 2-3 It also includes a screening mechanism, which comprises a connecting frame 400, a first filter plate 410, a second filter plate 420, a third filter plate 430, a guide member 440, a fixing block 450, a spring 460, and a vibration motor 470. The first filter plate 410 is fixedly connected to the upper side of the inner wall of the connecting frame 400, the second filter plate 420 is fixedly connected to the middle of the inner wall of the connecting frame 400, and the third filter plate 430 is fixedly connected to the lower side of the inner wall of the connecting frame 400. The guide member 440 is fixedly connected to the left end of the connecting frame 400 and arranged sequentially from top to bottom. The fixing block 450 is fixedly connected to the connecting frame 400. The bottom four corners of the sorting chamber 500 and the bottom four corners of the inner cavity of the sorting chamber 500 are fixedly connected between the fixing blocks 450 and the vibration motor 470 is fixedly connected to the bottom middle of the connecting frame 400. The connecting frame 400 is used to connect and fix the first filter plate 410, the second filter plate 420 and the third filter plate 430. The first filter plate 410, the second filter plate 420 and the third filter plate 430 are used to perform multiple screenings of bullets and impurities. The fixing blocks 450 and the springs 460 are used to cooperate with the vibration motor 470 to vibrate and increase the vibration amplitude. The guide 440 is used to classify and export the screened whole bullets, broken bullets and impurities for collection.

[0025] In summary: By installing a screening mechanism within the sorting bin 500, including a connecting frame 400, a first filter plate 410, a second filter plate 420, a third filter plate 430, a guide 440, a fixing block 450, a spring 460, and a vibration motor 470, the connecting frame 400 vibrates as a whole via the vibration motor 470. The apertures of the first filter plate 410, second filter plate 420, and third filter plate 430 are arranged from largest to smallest. The first filter plate 410 removes larger impurities, the second filter plate 420 separates small broken pellets and impurities, and finally, the third filter plate 430 separates fine dust and particulate matter. The particles are then guided into the collection bin 520 via the guide 440 for further sorting. This method achieves good screening results, allows for the recycling of pellets, and contributes to energy conservation, emission reduction, and cost reduction.

[0026] Please refer to it again. Figures 1-2 A control box 110 is fixedly connected to the middle of the top left side of the processing box 100. A control panel 120 is embedded in the left side of the front wall of the control box 110. A door 130 is hinged to the right side wall of the processing box 100. A shot blasting roller 140 is inserted into the front side wall of the processing box 100. A shot blasting motor 150 is inserted into the front side wall of the shot blasting roller 140.

[0027] Please refer to it again. Figure 2 The output end of the rotary motor 200 passes through the middle of the left side wall of the processing box 100 and extends into its inner cavity. The output end of the rotary motor 200 is fixedly connected to a rotary shaft 210. A limiting member 220 is fixedly connected to the left side of the outer side wall of the rotary shaft 210. A connecting sleeve 230 is sleeved on the right side of the outer side wall of the rotary shaft 210. A bracket 240 is fixedly connected to the outer side wall of the connecting sleeve 230 and arranged in a ring.

[0028] Please refer to it again. Figure 2 The right end of the rotating shaft 210 is threaded with a fixing nut 250. The inner side wall of the processing box 100 is fixedly connected to the right side of the front and rear sides with a connecting rod 260. The outer side wall of the connecting rod 260 is rotatably connected to a cylinder 270.

[0029] Please refer to it again. Figure 4 A rubber strip 310 is fixedly connected between the inner sidewalls of the buffer plate 300. A through hole 320 is opened in the middle of the top of the buffer plate 300. A rotating shaft 330 is fixedly connected to the left side of the inner sidewall of the through hole 320. A movable plate 350 is rotatably connected to the inner cavity of the rotating shaft 330. A limit plate 340 is fixedly connected to the upper side of the right sidewall of the rotating shaft 330. A connecting seat 360 is fixedly connected to the middle of the front and rear sides of the top of the movable plate 350. The output end of the cylinder 270 is rotatably connected between the inner sidewalls of the connecting seat 360.

[0030] Please refer to it again. Figures 2-3The bottom left and right sides of the sorting bin 500 are fixedly connected to support feet 510. The left side wall of the sorting bin 500 is fixedly connected to a collection box 520. The upper and lower sides of the inner side wall of the collection box 520 are fixedly connected to a partition 530. The middle of the front side wall of the sorting bin 500 is inlaid with a ventilation net 540.

[0031] In practical use, the operator places the part on the hanger 240, starts the rotary motor 200 and the shot blasting motor 150 to perform shot blasting on the part. After shot blasting, the shot and impurities remain on the buffer plate 300. The cylinder 270 is started to push the moving plate 350 to rotate, so that the shot and impurities fall onto the first filter plate 410. The vibration motor 470 is started to drive the connecting frame 400 to vibrate as a whole. The first filter plate 410 removes larger impurities, the second filter plate 420 separates small broken shot and impurities, and finally the third filter plate 430 separates fine dust and particles. The screened whole shot, small broken shot and impurities, as well as dust and particles, are sequentially guided into the collection box 520 through the guide 440 for classification and processing.

[0032] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A shot blasting apparatus for parts, comprising a processing chamber, characterized in that, A rotary motor is fixedly connected to the middle of the left side wall of the processing box, a buffer plate is fixedly connected between the lower sides of the inner side walls of the processing box, and a sorting bin is fixedly connected to the bottom of the processing box. It also includes a screening mechanism; The screening mechanism includes a connecting frame, a first filter plate, a second filter plate, a third filter plate, guide members, fixing blocks, springs, and a vibration motor. The first filter plate is fixedly connected between the upper inner walls of the connecting frame, the second filter plate is fixedly connected between the middle inner walls of the connecting frame, and the third filter plate is fixedly connected between the lower inner walls of the connecting frame. The guide members are fixedly connected to the left end of the connecting frame and arranged sequentially from top to bottom. The fixing blocks are fixedly connected to the four bottom corners of the connecting frame and the four bottom corners of the inner cavity of the sorting bin. The springs are fixedly connected between the fixing blocks, and the vibration motor is fixedly connected to the middle bottom of the connecting frame.

2. The shot blasting device for parts as described in claim 1, characterized in that, A control box is fixedly connected to the top left middle of the processing box. A control panel is embedded in the left side of the front wall of the control box. A door is hinged to the right side wall of the processing box. A shot blasting roller is inserted into the front side wall of the processing box. A shot blasting motor is inserted into the front side wall of the shot blasting roller.

3. The shot blasting device for parts as described in claim 1, characterized in that, The output end of the rotary motor passes through the middle of the left side wall of the processing box and extends into its inner cavity. The output end of the rotary motor is fixedly connected to a rotating shaft. A limiting component is fixedly connected to the left side of the outer side wall of the rotating shaft. A connecting sleeve is sleeved on the right side of the outer side wall of the rotating shaft. A bracket is fixedly connected to the outer side wall of the connecting sleeve and arranged in a ring.

4. The shot blasting device for parts as described in claim 1, characterized in that, A fixing nut is threaded to the right end of the rotating shaft, and a connecting rod is fixedly connected to the right side of the front and rear sides of the inner side wall of the processing box. A cylinder is rotatably connected to the outer side wall of the connecting rod.

5. The shot blasting device for parts as described in claim 1, characterized in that, A rubber strip is fixedly connected between the inner sidewalls of the buffer plate. A through hole is opened in the middle of the top of the buffer plate. A rotating shaft is fixedly connected to the left side of the inner sidewall of the through hole. A movable plate is rotatably connected to the inner cavity of the rotating shaft. A limit plate is fixedly connected to the upper side of the right sidewall of the rotating shaft. A connecting seat is fixedly connected to the middle of the front and rear sides of the top of the movable plate. The output end of the cylinder is rotatably connected between the inner sidewalls of the connecting seat.

6. The shot blasting device for parts as described in claim 1, characterized in that, The bottom left and right sides of the sorting bin are fixedly connected to support legs, the left side wall of the sorting bin is fixedly connected to a collection box, the upper and lower sides of the inner side wall of the collection box are fixedly connected to a partition, and the middle of the front side wall of the sorting bin is inlaid with a ventilation net.

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