Rubber covered roller conveying line

Abstract

The utility model relates to the technical field of photovoltaic new energy crystal bar processing conveying line equipment, in particular to a rubber covered roller conveying line, a conveying frame is provided with a conveying device, the conveying device comprises a conveying roller, mounting frames arranged on two sides of the conveying roller and used for mounting the conveying roller, and a driving device driving the conveying roller to operate, the conveying roller comprises a plurality of first rubber-coated rollers and second rubber-coated rollers which are evenly and tightly arranged and distributed in a crossed mode, and the driving device comprises a motor and a power roller which is connected with the motor and arranged at one end of the conveying roller. The left end of the first rubber-coated roller, the right end of the second rubber-coated roller and the two ends of the power roller are each sequentially provided with a first chain wheel and a second chain wheel from inside to outside, and the two sides of the mounting frame are each provided with a sensor and a protection piece capable of being transversely adjusted. According to the utility model, the minimum length dimension requirement of the conventional rubber-coated roller material channel for conveying crystal bars is broken through.

Description

Technical Field

[0001] This utility model relates to the technical field of photovoltaic new energy crystal rod processing and conveying line equipment, specifically a rubber-coated roller conveying line. Background Technology

[0002] Rubber-coated rollers are crucial equipment in conveying systems. Currently, most rubber-coated rollers are made by pressing standard profiles into standard rollers and then coating them with rubber. Currently, the commonly used method is to coat φ50 steel rollers with rubber, followed by a φ60mm roller. This rubber coating effectively improves the operation of the conveying system. The rubber-coated rollers not only separate the crystal rods from the metal but also effectively prevent damage to the brittle crystal rods. However, conventional rubber-coated rollers have a relatively large diameter, which imposes certain requirements on the size of the crystal rods that can be transported and limits the types of crystal rods that can be conveyed. Utility Model Content

[0003] To address the aforementioned problems, this utility model provides a rubber-coated roller conveyor line, which solves the limitation of existing roller conveyor lines on the specifications of conveyed crystal rods.

[0004] The technical solution adopted by this utility model to solve its technical problem is: a rubber-coated roller conveyor line, including a conveyor frame, a conveyor device provided on the conveyor frame, the conveyor device including a conveyor roller, a mounting frame provided on both sides of the conveyor roller for mounting the conveyor roller, and a drive device for driving the conveyor roller to run. The conveyor roller includes a plurality of uniformly and closely arranged first rubber-coated rollers and second rubber-coated rollers, and the first rubber-coated rollers and second rubber-coated rollers are distributed crosswise. The drive device includes a motor and a power roller connected to the motor and provided at one end of the conveyor roller. The left end of the first rubber-coated roller, the right end of the second rubber-coated roller, and both ends of the power roller are provided with a first sprocket and a second sprocket from the inside out, so that the power roller drives the first rubber-coated roller and the second rubber-coated roller to run respectively. Sensors and laterally adjustable protective parts are provided on both sides of the mounting frame.

[0005] As an optimization, the protective component includes a horizontal plate mounted on the mounting frame and a vertical plate arranged perpendicular to the horizontal plate. The horizontal plate is provided with a plurality of evenly distributed first long grooves, and a plurality of evenly distributed bearings are rotatably provided on the inward side of the horizontal plate. Both ends of the outward side of the horizontal plate are provided with U-shaped openings.

[0006] As an optimization, a second long slot is provided on the mounting bracket at the position corresponding to the opening, and the sensor is fixed to the second long slot by bolts.

[0007] As an optimization, the sensor includes a zigzag bracket for fixing the sensor.

[0008] As an optimization, the bearing is made of polyurethane.

[0009] As an optimization, the diameters of the first and second rubber-coating rollers are 35mm.

[0010] As an optimization, the mounting frame is provided with a plurality of mounting holes that cooperate with the first and second rubber-coated rollers, and is also provided with a slot for easy disassembly of the power roller.

[0011] As an optimization, the slot includes an upper vertical section and a lower inclined section, with a slope angle between the vertical section and the inclined section.

[0012] The beneficial effects of this utility model are as follows: The rubber-coated roller conveyor line provided by this utility model has the following advantages compared with the prior art:

[0013] 1. The diameter of the first and second rubber-coating rollers is 35mm, which is smaller than that of conventional rubber-coating rollers. The minimum distance between the rollers reaches 50.7mm, which can transport crystal rods with a length of 150mm, breaking the previous minimum length requirement for transporting crystal rods in the rubber-coating roller channel.

[0014] 2. In the conventional arrangement of rubber-coating rollers, the rollers with sprockets face the same direction, while the first and second rubber-coating rollers are arranged alternately with the sprocket side facing each other, which effectively shortens the center distance between the first and second rubber-coating rollers.

[0015] 3. The protective components are made adjustable to accommodate different conveyor widths;

[0016] 4. Polyurethane bearings are installed on both sides of the protective parts to prevent scratches on the crystal rod; the U-shaped opening and the second long slot make it easy to adjust the position of the sensor.

[0017] 5. The slots on the mounting frame allow for easy removal of the end power roller, making disassembly convenient. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 for Figure 1 A magnified structural diagram of part A in the middle;

[0020] Figure 3 for Figure 1 A magnified structural diagram of part B.

[0021] The components are: 1. Conveyor frame, 2. Conveyor roller, 3. Mounting frame, 4. First rubber-coated roller, 5. Second rubber-coated roller, 6. Motor, 7. Power roller, 8. First sprocket, 9. Second sprocket, 10. Sensor, 11. Horizontal plate, 12. Vertical plate, 13. First long groove, 14. Bearing, 15. Opening, 16. Second long groove, 17. Z-shaped bracket, 18. Vertical section, 19. Inclined section, 20. Slope angle, 21. Crystal rod. Detailed Implementation

[0022] It should be noted that the following detailed descriptions are illustrative and intended to provide further explanation of this application. Unless otherwise specified, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.

[0023] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0024] For ease of description, the words "up," "down," "left," and "right" appearing in this utility model only indicate that they are consistent with the up, down, left, and right directions of the accompanying drawings themselves, and do not limit the structure. They are merely for the purpose of facilitating the description of this invention and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0025] like Figure 1-3As shown, a rubber-coated roller conveyor line includes a conveyor frame 1, on which a conveying device is mounted. The conveying device includes a conveyor roller 2, mounting brackets 3 disposed on both sides of the conveyor roller 2 for mounting the conveyor roller 2, and a drive device for driving the conveyor roller 2. The conveyor roller 2 includes a plurality of uniformly and closely arranged first rubber-coated rollers 4 and second rubber-coated rollers 5, with the first rubber-coated rollers 4 and second rubber-coated rollers 5 distributed alternately, that is, the distribution on the conveyor roller 2 is, respectively, first rubber-coated roller 4, second rubber-coated roller 5, first rubber-coated roller 4, second rubber-coated roller 5, and so on. The drive device includes a motor 6 and a device connected to the motor 6. Furthermore, a power roller 7 is installed at one end of the conveyor roller 2. A first sprocket 8 and a second sprocket 9 are sequentially arranged from the inside out at the left end of the first rubber-coated roller 4, the right end of the second rubber-coated roller 5, and both ends of the power roller 7. The first sprocket 8 and the second sprocket 9 are respectively installed at the ends of the first rubber-coated roller 4 and the second rubber-coated roller 5 on different sides, making the distance between adjacent first rubber-coated roller 4 and second rubber-coated roller 5 smaller. The power roller 7 drives the first rubber-coated roller 4 and the second rubber-coated roller 5 to run. The power roller 7 and several first rubber-coated rollers 4 and second rubber-coated rollers 5 are connected by several chains. When connected, the left side of the power roller 7... The second sprocket 9 is connected to the second sprocket 9 on the adjacent first rubber-coating roller 4 by a chain. Simultaneously, the first sprocket 8 on the first rubber-coating roller 4 is connected to the first sprocket 8 on the next first rubber-coating roller 4 by a chain, and so on. Similarly, the second sprocket 9 on the right side of the power roller 7 is connected to the second sprocket 9 on the adjacent second rubber-coating roller 5 by a chain. Simultaneously, the first sprocket 8 on the second rubber-coating roller 5 is connected to the first sprocket 8 on the next second rubber-coating roller 5 by a chain, and so on. The second sprocket 9 on the conveyor roller is connected by a chain, and so on. Through the above connection, the power roller 7 rotates under the action of the motor 6, and at the same time drives several first rubber-coated rollers 4 and second rubber-coated rollers 5 on the conveyor roller 2 to run synchronously. The mounting frame 3 is equipped with sensors 10 and horizontally adjustable protective parts on both sides. The diameter of the first rubber-coated roller 4 and the second rubber-coated roller 5 is 35mm, which is smaller than the diameter of conventional rubber-coated rollers. The minimum distance between adjacent first rubber-coated rollers 4 and second rubber-coated rollers 5 reaches 50.7mm, which can convey crystal rods 21 with a length of 150mm, breaking the previous minimum length requirement of crystal rods 21 that can be conveyed by the rubber-coated roller channel.

[0026] The conveying width can be adjusted by adjusting the protective components. The protective components include a horizontal plate 11 and a vertical plate 12 arranged perpendicular to the horizontal plate 11 on the mounting frame 3. The horizontal plate 11 and the vertical plate 12 are integrally formed. The horizontal plate 11 is provided with a number of evenly distributed first long grooves 13, and a number of evenly distributed bearings 14 are rotatably provided on the inward side of the horizontal plate 11. The bearings 14 are made of polyurethane to prevent the crystal rod 21 from being scratched. The two ends of the outward side of the horizontal plate 11 are provided with U-shaped openings 15.

[0027] To facilitate adjustment of the sensor 10, a second long groove 16 is provided on the mounting bracket 3 at a position corresponding to the opening 15. The sensor 10 is fixed to the second long groove 16 by bolts. When moving the sensor 10, it can be adjusted within the width range of the second long groove 16. The sensor 10 includes a Z-shaped bracket 17 for fixing the sensor 10.

[0028] To facilitate the removal of the power roller 7, the mounting frame 3 is provided with several mounting holes that mate with the first rubber-coated roller 4 and the second rubber-coated roller 5, and the end is provided with a slot for easy removal of the power roller 7. The slot includes an upper vertical section 18 and a lower inclined section 19, and a slope angle 20 is provided between the vertical section 18 and the inclined section 19.

[0029] The above-described specific embodiments are merely specific examples of this utility model. The patent protection scope of this utility model includes, but is not limited to, the product form and style of the above-described specific embodiments. Any appropriate changes or modifications made by a person skilled in the art that conform to the claims of this utility model should fall within the patent protection scope of this utility model.

Claims

1. A rubber-coated roller conveyor line, comprising a conveyor frame, characterized in that: The conveyor frame is equipped with a conveying device, which includes a conveying roller, mounting frames on both sides of the conveying roller for mounting the conveying roller, and a drive device for driving the conveying roller. The conveying roller includes several uniformly and closely arranged first and second rubber-coated rollers, with the first and second rubber-coated rollers being distributed alternately. The drive device includes a motor and a power roller connected to the motor and located at one end of the conveying roller. The left end of the first rubber-coated roller, the right end of the second rubber-coated roller, and both ends of the power roller are provided with a first sprocket and a second sprocket from the inside out, so that the power roller drives the first and second rubber-coated rollers to run respectively. The mounting frames are equipped with sensors and laterally adjustable protective parts on both sides.

2. The rubber-coated roller conveyor line according to claim 1, characterized in that: The protective component includes a horizontal plate mounted on a mounting frame and a vertical plate perpendicular to the horizontal plate. The horizontal plate has several evenly distributed first long grooves, and several evenly distributed bearings are rotatably mounted on the inward side of the horizontal plate. Both ends of the outward side of the horizontal plate have U-shaped openings.

3. The rubber-coated roller conveyor line according to claim 2, characterized in that: The mounting bracket has a second long slot at the position corresponding to the opening, and the sensor is fixed to the second long slot by bolts.

4. The rubber-coated roller conveyor line according to claim 1, characterized in that: The sensor includes a zigzag bracket for fixing the sensor.

5. The rubber-coated roller conveyor line according to claim 2, characterized in that: The bearing is made of polyurethane.

6. The rubber-coated roller conveyor line according to claim 1, characterized in that: The diameters of the first and second rubber-coating rollers are 35 mm.

7. The rubber-coated roller conveyor line according to claim 6, characterized in that: The mounting frame is provided with a plurality of mounting holes that mate with the first and second rubber-coated rollers, and is also provided with a slot for easy disassembly of the power roller.

8. The rubber-coated roller conveyor line according to claim 7, characterized in that: The slot includes an upper vertical section and a lower inclined section, with a slope angle between the vertical section and the inclined section.

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