Pay-off rack for copper-clad aluminum alloy wire production

By designing a wire feeding frame with a motor drive, the installation process of the take-up reel in the production of copper-clad aluminum alloy wire is simplified by using a pulley assembly and lifting plate structure. This solves the problem of requiring large machines for installation in existing technologies and improves work efficiency.

CN223892152UActive Publication Date: 2026-02-10JIANGXI JINFENG NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202520664777.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-02-10
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

The existing copper-clad aluminum alloy wire production pay-off frame requires the use of large machines when installing the take-up reel, which makes the operation cumbersome and affects work efficiency.

Method used

A wire feeding frame is designed, which includes components such as a base, motor, pulley assembly, rotating roller, limit frame, lifting plate, electric push rod and cylinder. The motor drives the pulley assembly to rotate the screw, and the lifting plate rises to facilitate the installation of the take-up reel. The take-up reel is fixed by the limit frame and cylinder.

Benefits of technology

It simplifies the installation process of the take-up reel, improves work efficiency, reduces reliance on large machines, and enables convenient take-up reel fixing and line release operations.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of copper-clad aluminum alloy production, in particular to a pay-off rack for copper-clad aluminum alloy wire production. The utility model provides a pay-off rack for copper-clad aluminum alloy wire production. The pay-off rack comprises a base, a first motor, a first belt pulley group, a rotating roller and the like, a first motor is installed on one side of the base, a first belt pulley set is connected to an output shaft of the first motor, two rotating rollers are rotatably installed on the base, the end, away from the first motor, of the first belt pulley set is connected to one rotating roller, and the first belt pulley set can be driven by the first motor to drive the rotating rollers to rotate. A second motor is started, an output shaft of the second motor drives a second belt pulley set to rotate, the second belt pulley set can drive a screw to rotate, the screw rotates to enable a lifting plate to move upwards along a first guide rod, the lifting plate moves upwards to lift a take-up reel, and the effect of conveniently installing the take-up reel is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of copper-clad aluminum alloy production technology, and in particular to a wire feeding frame for producing copper-clad aluminum alloy wire. Background Technology

[0002] Copper-clad aluminum alloy wire uses aluminum as the core wire and is covered with a layer of copper strip. During the production of copper-clad aluminum alloy wire, a wire feeding bracket is required. Before feeding the wire, the wire feeding bracket needs to install the take-up reel. Existing wire feeding brackets require large machines to install the take-up reel, which is cumbersome and affects work efficiency. Utility Model Content

[0003] To overcome the drawbacks of existing pay-off frames that require large machines for installing take-up reels, which is cumbersome and reduces work efficiency, this utility model provides a pay-off frame for producing copper-clad aluminum alloy wire.

[0004] The technical solution of this utility model is: a copper-clad aluminum alloy wire production feeder, comprising a base, a first motor, a first pulley assembly, a rotating roller, and a first limiting frame. The first motor is mounted on one side of the base, and the first pulley assembly is connected to the output shaft of the first motor. Two rotating rollers are rotatably mounted on the base. The end of the first pulley assembly away from the first motor is connected to one of the rotating rollers. The first pulley assembly can drive the rotating roller to rotate under the drive of the first motor. The first limiting frame is installed on both sides of the base near the first motor, and the first limiting frame can limit the take-up reel.

[0005] It also includes a lifting plate, a second motor, a screw, a second pulley assembly, a bracket, and a first guide rod. The lifting plate is placed on the side of the base away from the first motor. The second motor is installed on the left side of the front part of the base. The screw is rotatably installed on the front side of the base. The output shaft of the second motor is connected to the second pulley assembly. The end of the second pulley assembly away from the second motor is connected to the screw. Multiple brackets are installed circumferentially on the front part of the base. The first guide rod is fixedly installed on the brackets. The lifting plate is slidably connected to the screw and the first guide rod.

[0006] It also includes an electric push rod, a second limit frame, a second guide rod, and a first spring. Electric push rods are installed on both sides of the lifting plate. The output shaft of the electric push rod is connected to the second limit frame, which can limit the winding reel. The lifting plate has four circumferential grooves, and the second guide rod is installed in the grooves. The second limit frame is slidably connected to the second guide rod. The first spring is wound on the second guide rod, and the two ends of the first spring are respectively connected to the lifting plate and the second limit frame.

[0007] It also includes a cylinder, a push plate, a fixed frame, and a sliding plate. The cylinder is installed on the rear side of the base, and the push plate is connected to the output shaft of the cylinder. Fixed frames are installed on both sides of the base, and sliding plates are slidably installed on the fixed frames. The bottom slopes of the two sliding plates are in contact with the slopes of the push plate, and the sliding plates can limit the two sides of the take-up reel.

[0008] It also includes a limit rod, a fixing block, a locking rod, and a second spring. The limit rod is connected to the base, and a fixing block is installed on one side of the base. A locking rod is slidably provided on the fixing block, and a second spring is wound around the locking rod. The two ends of the second spring are respectively connected to the fixing block and the locking rod.

[0009] It also includes limit plates. Limit plates are installed on both sides of the lifting plate, which can roughly limit the position of the two sides of the take-up reel.

[0010] It also includes a ramp, with a ramp placed at the front end of the base.

[0011] It also includes baffles, with baffles installed on the inclined plate, which can guide the position of the take-up reel.

[0012] The beneficial effects of this utility model are as follows: By turning on the second motor, the output shaft of the second motor drives the second pulley group to rotate, which in turn drives the screw to rotate. The rotation of the screw causes the lifting plate to move upward along the first guide rod. The upward movement of the lifting plate will lift the take-up reel, thus facilitating the installation of the take-up reel. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0014] Figure 2 This is a three-dimensional structural diagram of the present invention in its raised state;

[0015] Figure 3 This is a three-dimensional structural diagram of the wire feeding mechanism of this utility model;

[0016] Figure 4 This is a three-dimensional structural diagram of the lifting mechanism of this utility model;

[0017] Figure 5 This is a three-dimensional structural diagram of the fixing mechanism of this utility model;

[0018] Figure 6 This is a three-dimensional structural diagram of the limiting mechanism of this utility model;

[0019] Figure 7 This is a three-dimensional structural diagram of the limiting mechanism of this utility model;

[0020] Figure 8This is a three-dimensional structural diagram of the fixing block and the clamping rod of this utility model.

[0021] The markings in the attached diagram are as follows: 1. Base; 2. First motor; 3. First pulley assembly; 4. Rotating roller; 5. First limiting frame; 6. Lifting plate; 7. Second motor; 8. Screw; 9. Second pulley assembly; 10. Bracket; 11. First guide rod; 12. Electric push rod; 13. Second limiting frame; 14. Second guide rod; 15. First spring; 16. Cylinder; 17. Push plate; 18. Fixed frame; 19. Sliding plate; 20. Limiting rod; 21. Fixed block; 22. Clamping rod; 23. Second spring; 24. Limiting plate; 25. Inclined plate; 26. Baffle. Detailed Implementation

[0022] First, it should be noted that in different described embodiments, the same components are given the same reference numerals or the same component names. The disclosure contained throughout this specification can be applied semantically to the same components having the same reference numerals or the same component names. The location descriptions selected in the specification, such as upper, lower, lateral, etc., also refer to the directly described and illustrated figures and are semantically applied to the new location when the location changes.

[0023] A type of copper-clad aluminum alloy wire production wire feeder, such as Figures 1-8 As shown, the system includes a base 1, a first motor 2, a first pulley assembly 3, a rotating roller 4, a first limit frame 5, a lifting plate 6, a second motor 7, a screw 8, a second pulley assembly 9, a bracket 10, and a first guide rod 11. The first motor 2 is mounted on one side of the base 1. The first pulley assembly 3 is connected to the output shaft of the first motor 2. Two rotating rollers 4 are rotatably mounted on the base 1. The end of the first pulley assembly 3 furthest from the first motor 2 is connected to one of the rotating rollers 4. The first pulley assembly 3 can drive the rotating roller 4 to rotate under the drive of the first motor 2. The base 1 is close to the first... A first limiting frame 5 is installed on both sides of one end of the motor 2. The first limiting frame 5 can limit the winding reel. A lifting plate 6 is placed on the side of the base 1 away from the first motor 2. A second motor 7 is installed on the left side of the front part of the base 1. A screw 8 is rotatably provided on the front side of the base 1. A second pulley group 9 is connected to the output shaft of the second motor 7. The end of the second pulley group 9 away from the second motor 7 is connected to the screw 8. Multiple brackets 10 are installed circumferentially on the front part of the base 1. A first guide rod 11 is fixedly installed on the bracket 10. The lifting plate 6 is slidably connected to the screw 8 and the first guide rod 11.

[0024] The second motor 7 is turned on, and the output shaft of the second motor 7 drives the second pulley group 9 to rotate. The second pulley group 9 drives the screw 8 to rotate. The rotation of the screw 8 causes the lifting plate 6 to move upward along the first guide rod 11. The upward movement of the lifting plate 6 will lift the take-up reel. The electric push rod 12 is turned on, causing the second limit frame 13 to disengage from the take-up reel. The take-up reel is then pushed between the two rotating rollers 4. Then the first motor 2 is turned on, and the rotation of the output shaft of the first motor 2 will cause the first pulley group 3 to rotate with the rotating rollers 4, causing the take-up reel to rotate and unwind the copper-clad aluminum wire. During unwinding, the first limit frame 5 can limit the take-up reel to prevent it from deviating.

[0025] like Figure 5 and Figure 6 As shown, it also includes an electric push rod 12, a second limiting frame 13, a second guide rod 14, a first spring 15, a limiting plate 24, an inclined plate 25, and a baffle 26. Electric push rods 12 are installed on both sides of the lifting plate 6. The output shaft of the electric push rod 12 is connected to the second limiting frame 13, which can limit the position of the take-up reel. The lifting plate 6 has four circumferential grooves, and the second guide rod 14 is installed in the grooves. The second limiting frame 13 is slidably connected to the second guide rod 14. The first spring 15 is wound around the second guide rod 14. The two ends of the first spring 15 are respectively connected to the lifting plate 6 and the second limiting frame 13. Limiting plates 24 are installed on both sides of the lifting plate 6, which can roughly limit the position of the take-up reel on both sides. An inclined plate 25 is placed at the front end of the base 1, and a baffle 26 is installed on the inclined plate 25, which can guide the position of the take-up reel.

[0026] When it is necessary to unwind copper-clad aluminum wire, first turn on the electric push rod 12. The electric push rod 12 will move the second limit frame 13 to both sides, causing the first spring 15 to compress and move the second limit frame 13 outward. Then, push the take-up reel along the inclined plate 25 between the second limit frames 13, and at the same time move it along the baffle 26 to place the take-up reel between the two limit plates 24. Then turn on the electric push rod 12 again, and the electric push rod 12 will move the second limit frame 13 in two similar directions, thus limiting the take-up reel.

[0027] like Figure 6 and Figure 7 As shown, it also includes a cylinder 16, a push plate 17, a fixing frame 18, and a sliding plate 19. The cylinder 16 is installed on the rear side of the base 1, and the push plate 17 is connected to the output shaft of the cylinder 16. Fixing frames 18 are installed on both sides of the base 1, and sliding plates 19 are slidably provided on the fixing frames 18. The bottom slopes of the two sliding plates 19 are in contact with the slopes of the push plate 17, and the sliding plates 19 can limit the two sides of the take-up reel.

[0028] Then, cylinder 16 is activated, and the output shaft of cylinder 16 pushes push plate 17 forward, while simultaneously causing sliding plate 19 to move upward, raising sliding plate 19 to both sides of the take-up reel, thus limiting the position of the take-up reel.

[0029] like Figure 8 As shown, it also includes a limit rod 20, a fixing block 21, a locking rod 22, and a second spring 23. The limit rod 20 is connected to the base 1. The fixing block 21 is installed on one side of the base 1. The locking rod 22 is slidably provided on the fixing block 21. The second spring 23 is wound around the locking rod 22. The two ends of the second spring 23 are respectively connected to the fixing block 21 and the locking rod 22.

[0030] The worker pulls the locking lever 22 downwards, causing the second spring 23 to stretch. Then, the limiting rod 20 is passed through the take-up reel. After that, the locking lever 22 is released. Under the action of the second spring 23, the locking lever 22 will be locked into the limiting rod 20, thus limiting the take-up reel.

[0031] The above embodiments are only for illustrating the technical concept and features of this utility model, and are intended to enable those skilled in the art to understand the content of this utility model and implement it accordingly. They should not be construed as limiting the scope of protection of this utility model. All equivalent changes or modifications made in accordance with the spirit and essence of this utility model should be included within the scope of protection of this utility model.

Claims

1. A wire feeding frame for producing copper-clad aluminum alloy wire, characterized in that: The device includes a base (1), a first motor (2), a first pulley assembly (3), a rotating roller (4), and a first limiting frame (5). The first motor (2) is mounted on one side of the base (1). The first pulley assembly (3) is connected to the output shaft of the first motor (2). Two rotating rollers (4) are rotatably mounted on the base (1). The end of the first pulley assembly (3) away from the first motor (2) is connected to one of the rotating rollers (4). The first pulley assembly (3) can drive the rotating roller (4) to rotate under the drive of the first motor (2). The first limiting frame (5) is installed on both sides of the end of the base (1) closest to the first motor (2). The first limiting frame (5) can limit the winding reel.

2. A wire feeding frame for producing copper-clad aluminum alloy wire according to claim 1, characterized in that, It also includes a lifting plate (6), a second motor (7), a screw (8), a second pulley group (9), a bracket (10), and a first guide rod (11). The lifting plate (6) is placed on the side of the base (1) away from the first motor (2). The second motor (7) is installed on the left side of the front part of the base (1). The screw (8) is rotatably provided on the front side of the base (1). The output shaft of the second motor (7) is connected to the second pulley group (9). The end of the second pulley group (9) away from the second motor (7) is connected to the screw (8). Multiple brackets (10) are installed circumferentially on the front part of the base (1). The first guide rod (11) is fixedly installed on the bracket (10). The lifting plate (6) is slidably connected to the screw (8) and the first guide rod (11).

3. A wire feeding frame for producing copper-clad aluminum alloy wire according to claim 2, characterized in that, It also includes an electric push rod (12), a second limit frame (13), a second guide rod (14) and a first spring (15). Electric push rods (12) are installed on both sides of the lifting plate (6). The output shaft of the electric push rod (12) is connected to the second limit frame (13). The second limit frame (13) can limit the winding reel. The lifting plate (6) has four sliding grooves in the circumferential direction. The second guide rod (14) is installed in the sliding groove. The second limit frame (13) is slidably connected to the second guide rod (14). The first spring (15) is wound around the second guide rod (14). The two ends of the first spring (15) are respectively connected to the lifting plate (6) and the second limit frame (13).

4. A wire feeding frame for producing copper-clad aluminum alloy wire according to claim 1, characterized in that, It also includes a cylinder (16), a push plate (17), a fixed frame (18) and a sliding plate (19). The cylinder (16) is installed on the rear side of the base (1). The push plate (17) is connected to the output shaft of the cylinder (16). Fixed frames (18) are installed on both sides of the base (1). Sliding plates (19) are slidably provided on the fixed frames (18). The bottom slopes of the two sliding plates (19) are in contact with the slopes of the push plate (17). The sliding plates (19) can limit the two sides of the take-up reel.

5. A wire feeding frame for producing copper-clad aluminum alloy wire according to claim 1, characterized in that, It also includes a limit rod (20), a fixing block (21), a locking rod (22), and a second spring (23). The limit rod (20) is connected to the base (1). The fixing block (21) is installed on one side of the base (1). The locking rod (22) is slidably provided on the fixing block (21). The second spring (23) is wound around the locking rod (22). The two ends of the second spring (23) are respectively connected to the fixing block (21) and the locking rod (22).

6. A wire feeding frame for producing copper-clad aluminum alloy wire according to claim 2, characterized in that, It also includes a limit plate (24). Limit plates (24) are installed on both sides of the lifting plate (6). The limit plates (24) can roughly limit the position of both sides of the take-up reel.

7. A wire feeding frame for producing copper-clad aluminum alloy wire according to claim 1, characterized in that, It also includes a ramp (25), with the ramp (25) placed at the front end of the base (1).

8. A wire feeding frame for producing copper-clad aluminum alloy wire according to claim 7, characterized in that, It also includes a baffle (26), which is installed on the inclined plate (25). The baffle (26) can guide the position of the take-up reel.