Nitralloy vacuum nitriding furnace

By using a motor-driven bidirectional threaded rod and gear transmission system, the problem of cumbersome and poor adaptability of traditional vacuum nitriding furnace clamping methods for nitriding alloys is solved, enabling rapid workpiece fixation and uniform nitrogen atom infiltration, thereby improving production efficiency and workpiece uniformity.

CN223892836UActive Publication Date: 2026-02-10JIANGSU AOYU ALLOY MATERIAL CO LTD
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Patent Information

Application Number
CN202423089228.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-15
Publication Date
2026-02-10
Estimated Expiration
2034-12-15

AI Technical Summary

Technical Problem

Traditional vacuum nitriding furnaces for alloy nitriding have cumbersome workpiece clamping methods, poor adaptability, and uneven nitrogen atom penetration, making it difficult to meet the high-efficiency and automated requirements of modern industry.

Method used

The motor drives the bidirectional threaded rod to rotate, and the clamping plate moves by the limit of the support rod. Combined with the fixed motor and gear transmission, it can quickly fix and rotate workpieces of different specifications, and ensure that nitrogen atoms are uniformly penetrated into the surface of the workpiece.

Benefits of technology

It enables rapid fixing and rotation of workpieces of different specifications, improves the uniformity of nitride alloys and production efficiency, and meets the high-efficiency automation requirements of modern industry.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a nitriding alloy vacuum nitriding furnace, and relates to the technical field of vacuum nitriding furnaces. The nitriding alloy vacuum nitriding furnace comprises a fixed box, two supporting plates are fixedly connected to the outer surface of the fixed box, and a vacuum nitriding furnace body is fixedly connected between the two supporting plates; and the stirring part is arranged on the vacuum nitriding furnace body. According to the nitriding alloy vacuum nitriding furnace, a bidirectional threaded rod is driven to rotate through an adjusting motor, two clamping plates are made to move through limiting of a supporting rod, workpieces of different specifications can be fixed, and through rotation of a fixed motor, transmission of a toothed belt and a gear and rotation of the two mounting threaded rods, a connecting cylinder drives a moving block and the workpieces to move; a user can conveniently and rapidly place or collect the workpiece, the rotating rod drives the mounting box to rotate through rotation of the mounting motor and meshing of the gears, the workpiece is rotated through connection of the adjusting component, and nitrogen atoms can evenly permeate into the surface layer of the workpiece.
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Description

Technical Field

[0001] This utility model relates to the field of vacuum nitriding furnace technology, specifically to a vacuum nitriding furnace for nitriding alloys. Background Technology

[0002] Nitriding alloys are widely used in steelmaking. In modern steel production, to improve the strength of steel, alloys such as ferroniobium or ferrovanadium are added during the steelmaking process through microalloying to achieve this effect. To fully utilize the microalloying strengthening effect of ferroniobium and vanadium, an appropriate amount of nitriding alloy is generally added during steelmaking to form strong carbonitrides with the microalloying elements ferroniobium and vanadium, thereby enhancing the precipitation strengthening and precipitation strengthening effects of the microalloying elements. Therefore, nitriding alloys are widely used in steelmaking. In the preparation process of nitriding alloys, the vacuum nitriding furnace plays a crucial role. It heats the alloy material to a certain temperature under vacuum or inert gas protection and introduces nitrogen gas to carry out the nitriding reaction, thereby forming a dense nitriding layer on the surface of the material and improving the overall performance of the material.

[0003] Traditional workpiece clamping methods mostly employ manual or mechanical fixtures, which are not only cumbersome to operate but also have poor adaptability to workpieces of different specifications, making it difficult to meet the high-efficiency and automated requirements of modern industrial production. In practical use, existing vacuum nitriding furnaces for alloy nitriding contain workpieces in a fixed state, preventing nitrogen atoms from uniformly penetrating into the workpiece surface, resulting in uneven nitriding of the workpiece surface. Utility Model Content

[0004] This utility model provides a vacuum nitriding furnace for alloy nitriding. By adjusting the motor to drive the bidirectional threaded rod to rotate, and by the limiting of the support rod, the two clamping plates can be moved to fix workpieces of different specifications. Then, the fixing motor is turned on, and the fixing motor drives the fixing gear to rotate. Through the transmission of the toothed belt, the mounting gear drives the two mounting threaded rods to rotate. By the limiting of the limiting rod, the connecting cylinder drives the moving block and the workpiece to move, which can facilitate the user to quickly place or collect the workpiece. By the mounting motor driving the transmission gear to rotate, the meshing of the transmission gear and the rotating gear drives the rotating rod to rotate the mounting box. By adjusting the connection of the components, the moving block drives the clamping components and the workpiece to rotate, which can make nitrogen atoms uniformly penetrate into the surface of the workpiece.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a vacuum nitriding furnace for alloy nitriding, comprising: a fixed box; two support plates fixedly connected to the outer surface of the fixed box, and a vacuum nitriding furnace body fixedly connected between the two support plates; an installation mechanism, comprising a rotating component, a power component, an adjusting component, and a clamping component, wherein the rotating component is disposed on the fixed box, the adjusting component is disposed on the rotating component, and the power component and the clamping component are both disposed on the adjusting component; and a workpiece disposed on the installation mechanism.

[0006] Furthermore, the rotating component includes a mounting motor, a transmission gear, a rotating rod, and a rotating gear. The bottom end of the rotating rod is rotatably connected to the lower inner wall of the fixed box, and the top end of the rotating rod rotatably passes through the top of the fixed box. The mounting motor is fixedly connected to the lower inner wall of the fixed box. The transmission gear is fixedly sleeved on the output end of the mounting motor. The rotating gear is fixedly sleeved on the outer surface of the rotating rod, and the rotating gear and the transmission gear mesh with each other.

[0007] Furthermore, each of the adjusting components includes a mounting box, a moving block, two mounting threaded rods, two limiting rods, and two connecting cylinders. The bottom of the mounting box is fixedly connected to the top of the rotating rod. The bottom end of each mounting threaded rod rotatably penetrates the upper inner wall of the mounting box. The bottom end of each limiting rod is fixedly connected to the top of the mounting box. Each connecting cylinder is threaded onto the outer surface of the mounting threaded rod and slidably fitted onto the outer surface of the limiting rod. The moving block is fixedly connected between the two connecting cylinders.

[0008] Furthermore, the power component includes a fixed motor, a fixed gear, and two mounting gears. The fixed motor is fixedly connected to the lower inner wall of the mounting box, the fixed gear is fixedly sleeved on the output end of the fixed motor, and each mounting gear is fixedly sleeved on the outer surface of the mounting threaded rod. Each mounting gear and the fixed gear are mutually driven by a toothed belt.

[0009] Furthermore, the clamping component includes an adjusting motor, a bidirectional threaded rod, two support rods, and two clamping plates. The top of the moving block has an installation groove. The adjusting motor is fixedly connected to the lower inner wall of the installation groove. The bidirectional threaded rod is rotatably connected between the two inner walls of the installation groove. The two support rods are both fixedly connected between the two inner walls of the installation groove. Each clamping plate is threaded onto the outer surface of the bidirectional threaded rod, and each clamping plate is slidably fitted between the two support rods. The workpiece is placed between the two clamping plates.

[0010] This invention provides a vacuum nitriding furnace for nitriding alloys. It has the following beneficial effects:

[0011] (1) The vacuum nitriding furnace for nitriding alloys can fix workpieces of different specifications by adjusting the motor to drive the bidirectional threaded rod to rotate, and by limiting the support rod to move the two clamping plates. Then, the fixing motor is turned on, and the fixing motor drives the fixing gear to rotate. Through the transmission of the toothed belt, the mounting gear drives the two mounting threaded rods to rotate. By limiting the limit rod, the connecting cylinder drives the moving block and the workpiece to move, which can facilitate the user to quickly place or collect the workpiece.

[0012] (2) The vacuum nitriding furnace for nitriding alloys is equipped with a motor that drives the transmission gear to rotate. Through the meshing of the transmission gear and the rotating gear, the rotating rod drives the mounting box to rotate. By adjusting the connection of the components, the moving block drives the clamping components and the workpiece to rotate, which allows nitrogen atoms to penetrate evenly into the surface of the workpiece. Attached Figure Description

[0013] Figure 1 This is a frontal perspective view of the present invention;

[0014] Figure 2 This is a frontal three-dimensional sectional view of the present invention;

[0015] Figure 3 This is a side-view perspective sectional view of the present invention.

[0016] In the diagram: 1. Fixed box; 2. Support plate; 3. Vacuum nitriding furnace body; 4. Mounting mechanism; 401. Mounting box; 402. Fixed motor; 403. Fixed gear; 404. Mounting gear; 405. Mounting threaded rod; 406. Limiting rod; 407. Connecting cylinder; 408. Moving block; 409. Adjusting motor; 410. Bidirectional threaded rod; 411. Support rod; 412. Clamping plate; 413. Rotating rod; 414. Rotating gear; 415. Mounting motor; 416. Transmission gear; 5. Workpiece. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0018] Please see Figure 1-3This utility model provides a technical solution: a vacuum nitriding furnace for alloy nitriding, comprising: a fixed box 1; two support plates 2 are fixedly connected to the outer surface of the fixed box 1, and a vacuum nitriding furnace body 3 is fixedly connected between the two support plates 2; an installation mechanism 4, which includes a rotating component, a power component, an adjusting component, and a clamping component, wherein the rotating component is disposed on the fixed box 1, the adjusting component is disposed on the rotating component, and the power component and the clamping component are both disposed on the adjusting component; and a workpiece 5, which is disposed on the installation mechanism 4.

[0019] In this implementation scheme: the two support plates 2 are used to fix the vacuum nitriding furnace body 3, the vacuum nitriding furnace body 3 is used to process nitriding alloys, the stirring component is used to stir the nitriding alloys, the mounting mechanism 4 can quickly collect or place the nitriding alloys, the rotating component can make the power component and the adjusting component rotate, the power component can drive the adjusting component to rotate, and the clamping component is used to clamp and fix the workpiece 5.

[0020] Specifically, the rotating component includes a mounting motor 415, a transmission gear 416, a rotating rod 413, and a rotating gear 414. The bottom end of the rotating rod 413 is rotatably connected to the lower inner wall of the fixed box 1, and the top end of the rotating rod 413 rotatably passes through the top of the fixed box 1. The mounting motor 415 is fixedly connected to the lower inner wall of the fixed box 1. The transmission gear 416 is fixedly sleeved on the output end of the mounting motor 415. The rotating gear 414 is fixedly sleeved on the outer surface of the rotating rod 413, and the rotating gear 414 and the transmission gear 416 mesh with each other.

[0021] In this embodiment: the motor 415 drives the transmission gear 416 to rotate. Through the meshing of the transmission gear 416 and the rotating gear 414, the rotating rod 413 rotates. The principle and structure of the motor 415 are common knowledge to those skilled in the art and will not be described in detail here. Its model can be selected according to the actual use.

[0022] Specifically, the adjusting components include a mounting box 401, a moving block 408, two mounting threaded rods 405, two limiting rods 406, and two connecting cylinders 407. The bottom of the mounting box 401 is fixedly connected to the top of the rotating rod 413. The bottom end of each mounting threaded rod 405 rotatably passes through the upper inner wall of the mounting box 401. The bottom end of each limiting rod 406 is fixedly connected to the top of the mounting box 401. Each connecting cylinder 407 is threaded onto the outer surface of the mounting threaded rod 405, and each connecting cylinder 407 is slidably fitted onto the outer surface of the limiting rod 406. The moving block 408 is fixedly connected between the two connecting cylinders 407.

[0023] In this embodiment: the mounting box 401 is rotatably embedded between the two support plates 2. The mounting box 401 can be rotated by rotating the rotating rod 413. With the cooperation of the power component, the two mounting threaded rods 405 are rotated. By limiting the position of the limiting rod 406, the connecting cylinder 407 drives the moving block 408 and the workpiece 5 to move until the workpiece 5 is aligned with the bottom of the rotating shaft 6. At this time, the stirring rod 5 is located inside the workpiece 5.

[0024] Specifically, the power components include a fixed motor 402, a fixed gear 403, and two mounting gears 404. The fixed motor 402 is fixedly connected to the lower inner wall of the mounting box 401. The fixed gear 403 is fixedly sleeved on the output end of the fixed motor 402. Each mounting gear 404 is fixedly sleeved on the outer surface of the mounting threaded rod 405, and each mounting gear 404 and the fixed gear 403 are mutually driven by a toothed belt.

[0025] In this embodiment: the fixed motor 402 drives the fixed gear 403 to rotate, and the toothed belt drives the mounting gear 404 to rotate the two mounting threaded rods 405. The principle and structure of the fixed motor 402 are common knowledge to those skilled in the art and will not be described in detail here. Its model can be selected according to the actual use.

[0026] Specifically, the clamping components include an adjusting motor 409, a bidirectional threaded rod 410, two support rods 411, and two clamping plates 412. The top of the moving block 408 is provided with an installation groove. The adjusting motor 409 is fixedly connected to the lower inner wall of the installation groove. The bidirectional threaded rod 410 is rotatably connected between the two inner walls of the installation groove. The two support rods 411 are both fixedly connected between the two inner walls of the installation groove. Each clamping plate 412 is threaded onto the outer surface of the bidirectional threaded rod 410, and each clamping plate 412 is slidably fitted between the two support rods 411. The workpiece 5 is placed between the two clamping plates 412.

[0027] In this embodiment: the outer surface of the bidirectional threaded rod 410 is engraved with two opposite threads, and the two clamping plates 412 are respectively located on the two different threads. The adjusting motor 409 drives the bidirectional threaded rod 410 to rotate. Through the limiting of the support rod 411, the two clamping plates 412 move to fix the workpiece 5. The principle and structure of the adjusting motor 409 are common knowledge to those skilled in the art and will not be described in detail here. Its model can be selected according to the actual use.

[0028] In use, place the workpiece 5 on the moving block 408, turn on the adjusting motor 409, which drives the bidirectional threaded rod 410 to rotate. The support rod 411 limits the movement of the two clamping plates 412, fixing the workpiece 5 in place. Then, turn on the fixing motor 402, which drives the fixing gear 403 to rotate. Through the toothed belt drive, the mounting gear 404 drives the two mounting threaded rods 405 to rotate. The limiting rod 406 limits the movement of the connecting cylinder 407, which in turn moves the moving block 408 and the workpiece 5 until the workpiece... 5 is located inside the vacuum nitriding furnace body 3. Then, the installation motor 415 is turned on, and the installation motor 415 drives the transmission gear 416 to rotate. Through the meshing of the transmission gear 416 and the rotating gear 414, the rotating rod 413 drives the installation box 401 to rotate. Through the connection of the adjustment component, the moving block 408 drives the clamping component and the workpiece 5 to rotate, which can increase its reaction efficiency. After the reaction is completed, through the cooperation of the power component and the adjustment component, the moving block 408 can drive the workpiece 5 to move out of the vacuum nitriding furnace body 3, which can facilitate and quickly store the workpiece 5.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A vacuum nitriding furnace for nitriding alloys, characterized in that, include: Fixed box (1); two support plates (2) are fixedly connected to the outer surface of the fixed box (1), and a vacuum nitriding furnace body (3) is fixedly connected between the two support plates (2); The mounting mechanism (4) includes a rotating component, a power component, an adjusting component, and a clamping component. The rotating component is mounted on the fixed box (1), the adjusting component is mounted on the rotating component, and the power component and the clamping component are both mounted on the adjusting component. The workpiece (5) is mounted on the mounting mechanism (4).

2. The vacuum nitriding furnace for nitriding alloys according to claim 1, characterized in that: The rotating component includes a mounting motor (415), a transmission gear (416), a rotating rod (413), and a rotating gear (414). The bottom end of the rotating rod (413) is rotatably connected to the lower inner wall of the fixed box (1), and the top end of the rotating rod (413) rotatably passes through the top of the fixed box (1). The mounting motor (415) is fixedly connected to the lower inner wall of the fixed box (1). The transmission gear (416) is fixedly sleeved on the output end of the mounting motor (415). The rotating gear (414) is fixedly sleeved on the outer surface of the rotating rod (413), and the rotating gear (414) meshes with the transmission gear (416).

3. The vacuum nitriding furnace for nitriding alloys according to claim 2, characterized in that: Each of the adjusting components includes a mounting box (401), a moving block (408), two mounting threaded rods (405), two limiting rods (406), and two connecting cylinders (407). The bottom of the mounting box (401) is fixedly connected to the top of the rotating rod (413). The bottom end of each mounting threaded rod (405) rotatably passes through the upper inner wall of the mounting box (401). The bottom end of each limiting rod (406) is fixedly connected to the top of the mounting box (401). Each connecting cylinder (407) is threaded onto the outer surface of the mounting threaded rod (405), and each connecting cylinder (407) is slidably fitted onto the outer surface of the limiting rod (406). The moving block (408) is fixedly connected between the two connecting cylinders (407).

4. The vacuum nitriding furnace for nitriding alloys according to claim 3, characterized in that: The power component includes a fixed motor (402), a fixed gear (403), and two mounting gears (404). The fixed motor (402) is fixedly connected to the lower inner wall of the mounting box (401). The fixed gear (403) is fixedly sleeved on the output end of the fixed motor (402). Each mounting gear (404) is fixedly sleeved on the outer surface of the mounting threaded rod (405), and each mounting gear (404) and the fixed gear (403) are mutually driven by a toothed belt.

5. A vacuum nitriding furnace for nitriding alloys according to claim 4, characterized in that: The clamping component includes an adjusting motor (409), a bidirectional threaded rod (410), two support rods (411), and two clamping plates (412). The top of the moving block (408) is provided with an installation groove. The adjusting motor (409) is fixedly connected to the lower inner wall of the installation groove. The bidirectional threaded rod (410) is rotatably connected between the two inner walls of the installation groove. The two support rods (411) are fixedly connected between the two inner walls of the installation groove. Each clamping plate (412) is threaded onto the outer surface of the bidirectional threaded rod (410), and each clamping plate (412) is slidably fitted between the two support rods (411). The workpiece (5) is placed between the two clamping plates (412).