Damping plate for hydraulic retarder

By adjusting the design of the components and the damping components, the hydraulic retarder uses a damping plate to adapt to electromagnetic proportional valves of different specifications, reducing vibration and impact, improving the damping effect, and solving the problems of insufficient applicability and damping effect in the existing technology.

CN223894812UActive Publication Date: 2026-02-10CHANGZHOU TESUAN ELECTROMECHANICAL TECH CO LTD
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Patent Information

Application Number
CN202520137053.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-02-10
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

The existing damping plates for hydraulic retarders cannot be adapted to electromagnetic proportional valves of different sizes, resulting in low applicability and a single damping method, which leads to a decrease in damping effect over time.

Method used

A damping plate for a hydraulic retarder, comprising an adjustment component and a damping component, is designed. The adjustment component adjusts the position of the mounting studs through positioning teeth and an adjustment plate to adapt to electromagnetic proportional valves of different specifications. The damping component absorbs and converts vibrations through buffer springs, soft and hard rubber layers to improve the damping effect.

Benefits of technology

It improves the applicability of electromagnetic proportional valves of different specifications, effectively reduces vibration and impact through a multi-layer damping mechanism, improves the damping effect, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a damper plate for a hydraulic retarder, which relates to the technical field of hydraulic retarders and comprises a bottom plate, square grooves are arranged on the left side and the right side of the top of the bottom plate, adjusting components are arranged in inner cavities of the square grooves, and a damping component is arranged in the middle of the top of the bottom plate. The adjusting assembly comprises an adjusting plate, the adjusting plate is slidably connected to an inner cavity of the square groove, positioning through grooves are formed in the front side and the rear side of the interior of the adjusting plate, sliding grooves are formed in the tops of the inner cavity walls of the positioning through grooves, and positioning toothed plates are fixedly connected to the bottoms of the inner cavity walls of the positioning through grooves. The damping plate for the hydraulic retarder can adapt to electromagnetic proportional valves of different specifications through the adjusting assembly, the positions of the positioning tooth block and the adjusting plate are adjusted, and then the positions of the installation studs are correspondingly adjusted, so that when facing the electromagnetic proportional valves of different specifications, the electromagnetic proportional valves of different specifications are installed; and the position of the mounting stud corresponds to a connecting hole in the magnetic proportional valve, so that the overall applicability is greatly improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of hydraulic retarder and specifically relates to a shock absorbing plate for hydraulic retarder. BACKGROUND

[0002] The hydraulic retarder is an auxiliary braking device of a vehicle, and the transmission shaft of the vehicle drives the rotor to rotate, so that the working liquid flows between the rotor and the stator to generate a reverse resistance torque, thereby achieving braking and converting kinetic energy into heat energy for dissipation. The hydraulic retarder is commonly used in large passenger cars, heavy trucks and the like. The electromagnetic proportional valve in the hydraulic retarder plays a crucial role in the hydraulic retarder. During the braking process of the vehicle, when the driver steps on the brake pedal or the electronic control system of the vehicle issues a braking instruction, the electromagnetic proportional valve accurately adjusts the amount and pressure of the working liquid entering the working chamber of the hydraulic retarder according to the received electrical signal, and by changing the pressure and flow of the working liquid, the braking torque generated by the hydraulic retarder can be adjusted, thereby achieving accurate control of the deceleration process of the vehicle and enabling the vehicle to decelerate smoothly and safely.

[0003] The existing announcement No. CN213176588U discloses a shock absorbing plate for hydraulic retarder. The threaded hole under the connection between the steel plate one and the stud is fixed together with the stud and the steel plate one by a fixed nut, and the filling rubber is injected between the two parallel steel plates one and two. The steel plate one shock absorbing hole, the steel plate two shock absorbing hole and the filling rubber shock absorbing hole are arranged in the middle of the steel plate one, the steel plate two and the filling rubber after being fixed together. The shock absorbing plate for hydraulic retarder can make the electromagnetic proportional valve more firmly fixed, so that it can withstand greater bumps during vehicle driving, more effectively guarantee the safety of continuous operation of the hydraulic retarder and prolong the service life of the hydraulic retarder.

[0004] The above-mentioned device installs the electromagnetic proportional valve of the hydraulic retarder through the stud during use, but can only install and use the same size electromagnetic proportional valve, has great limitation during use, has low applicability, and only uses the filling rubber for shock absorption during use, so that the shock absorption mode is single, the filling rubber is repeatedly compressed and stretched during shock absorption, cannot be completely restored to the initial state after deformation each time, gradually produces permanent deformation, cannot effectively absorb and dissipate vibration energy, and the shock absorption effect is greatly reduced. SUMMARY

[0005] The utility model aims at providing a shock absorbing plate for hydraulic retarder, to solve the problem that the existing technology cannot adapt to electromagnetic proportional valves of different sizes, has low applicability, and the shock absorption mode is single, which leads to a decrease in shock absorption effect over time.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a damping plate for a hydraulic retarder, comprising a base plate, square grooves on the left and right sides of the top of the base plate, an adjustment component in the inner cavity of the square grooves, and a damping component in the middle of the top of the base plate;

[0007] The adjustment assembly includes an adjustment plate slidably connected to the inner cavity of the square groove. Positioning slots are formed on the front and rear sides of the adjustment plate. A sliding groove is formed on the top of the inner wall of the positioning slot. A positioning toothed plate is fixedly connected to the bottom of the inner wall of the positioning slot. A positioning toothed block engages with the top of the positioning toothed plate. A mounting stud is fixedly connected to the middle of the top of the positioning toothed block. The top of the mounting stud extends through the sliding groove to the outer side of the base plate, and the outer wall of the mounting stud is slidably connected to the inner wall of the sliding groove. A fixing block is screwed onto the outer wall of the mounting stud, located within the inner cavity of the positioning slot. The top of the fixing block contacts the top of the inner wall of the positioning slot.

[0008] It can be adapted to electromagnetic proportional valves of different sizes and specifications.

[0009] Preferably, the left side of the inner wall of the square groove on the left side is rotatably connected to a counteracting lead screw via a bearing, the right end of the counteracting lead screw extends to the outer side of the base plate, and the adjusting plates on the left and right sides are respectively screwed to the left and right sides of the outer wall of the counteracting lead screw.

[0010] It allows for easy adjustment of the adjustment plate.

[0011] Preferably, a toggle block is fixedly connected to the right end of the opposing lead screw, and both the toggle block and the fixed block have anti-slip textures around their outer sides.

[0012] The toggle block facilitates the rotation of the opposing lead screw, and the anti-slip texture facilitates the rotation of both the toggle block and the fixing block.

[0013] Preferably, a spring washer is provided between the top of the fixing block and the top of the inner wall of the positioning groove.

[0014] Spring washers are used to improve the stability of the fixing block during fixation.

[0015] Preferably, the shock absorption assembly includes a buffer spring, and the top of the base plate has a shock absorption cavity. The number of shock absorption cavities is four, and the four shock absorption cavities are located between two square grooves. The buffer spring is fixedly connected to the bottom of the inner wall of the shock absorption cavity, and a buffer block is fixedly connected to the top of the buffer spring. The outer wall of the buffer block is slidably connected to the inner wall of the shock absorption cavity, and a sealing ring is provided between the outer wall of the buffer block and the inner wall of the shock absorption cavity. A support rod is fixedly connected to the middle of the top of the buffer block, and the tops of the four support rods extend to the outer side of the base plate and are fixedly connected to a mounting plate.

[0016] It can buffer and dampen the electromagnetic proportional valve.

[0017] Preferably, the top of the mounting plate is provided with a soft rubber layer, and the top of the soft rubber layer is provided with a hard rubber layer.

[0018] The magnetic proportional valve is further damped by using a combination of soft and hard rubber layers.

[0019] Preferably, the front and rear sidewalls of the base plate have connection ports located below the damping chambers, and the two front damping chambers and the two rear damping chambers are respectively connected to the connection ports on the front and rear sides.

[0020] By setting up connection ports for venting and evacuating air, shock absorption is achieved in conjunction with buffer springs.

[0021] Compared with the prior art, the beneficial effects of this utility model are:

[0022] 1. This application can adapt to electromagnetic proportional valves of different sizes and specifications by adjusting the components. By adjusting the position of the positioning tooth block and the adjusting plate, the position of the mounting stud can be adjusted accordingly. Thus, when facing electromagnetic proportional valves of different specifications, the position of the mounting stud corresponds to the connection hole on the electromagnetic proportional valve, which greatly improves the overall applicability.

[0023] 2. This application uses a shock-absorbing component to buffer and dampen vibrations when the electromagnetic proportional valve vibrates, which can reduce the large initial impact force and make the vibration relatively stable and gentle after the initial buffering. Then, the remaining vibrations are treated by the soft rubber layer and the hard rubber layer, which can better absorb and transform low-frequency, small-amplitude vibrations. The two layers work together to improve the overall shock absorption effect. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of the present invention;

[0025] Figure 2 This is a front sectional view of the base plate of this utility model;

[0026] Figure 3 This is a schematic diagram of the left sectional view of the structural adjustment plate of this utility model;

[0027] Figure 4 This is a schematic diagram of the left sectional view of the base plate of the present invention;

[0028] Figure 5 This utility model Figure 2 Enlarged diagram of A in the middle;

[0029] Figure 6 This utility model Figure 2Enlarged diagram of B in the diagram.

[0030] Numbered in the diagram: 100, base plate; 110, square groove; 120, damping cavity; 200, adjusting assembly; 210, adjusting plate; 211, positioning through groove; 212, sliding groove; 213, positioning toothed plate; 214, positioning toothed block; 215, mounting stud; 216, fixing block; 220, opposing lead screw; 230, toggle block; 300, damping assembly; 310, buffer spring; 311, buffer block; 312, support rod; 313, mounting plate; 320, soft rubber layer; 321, hard rubber layer; 330, connection port. Detailed Implementation

[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0032] Example: Figures 1-6 As shown, this utility model provides a technical solution for a shock-absorbing plate for a hydraulic retarder, including a base plate 100, square grooves 110 on the left and right sides of the top of the base plate 100, an adjustment component 200 in the inner cavity of the square grooves 110, and a shock-absorbing component 300 in the middle of the top of the base plate 100.

[0033] Please refer to this carefully. Figure 1 , Figure 2 , Figure 3 and Figure 5The adjustment assembly 200 includes an adjustment plate 210, which is slidably connected to the inner cavity of the square groove 110. Positioning through grooves 211 are opened on both the front and rear sides of the adjustment plate 210. A sliding groove 212 is opened on the top of the inner wall of the positioning through groove 211. A positioning toothed plate 213 is fixedly connected to the bottom of the inner wall of the positioning through groove 211. A positioning toothed block 214 meshes with the top of the positioning toothed plate 213. A mounting stud 215 is fixedly connected to the middle of the top of the positioning toothed block 214. The top of the mounting stud 215 extends through the sliding groove 212 to the outside of the base plate 100, and the outer wall of the mounting stud 215 is slidably connected to the inner wall of the sliding groove 212. A fixing block 216 is screwed onto the outer wall of the mounting stud 215, located within the inner cavity of the positioning through groove 211. The top of the fixing block 216 contacts the top of the inner wall of the positioning through groove 211. The left side of the inner wall of the square groove 110 is open to the left side of the square groove 110. A counteracting lead screw 220 is rotatably connected via a bearing. The right end of the counteracting lead screw 220 extends to the outer side of the base plate 100. The left and right adjustment plates 210 are screwed to the left and right sides of the outer side wall of the counteracting lead screw 220, respectively. A toggle block 230 is fixedly connected to the right end of the counteracting lead screw 220. The outer side wall of the toggle block 230 and the fixed block 216 are provided with anti-slip texture. A spring washer is provided between the top of the fixed block 216 and the top of the inner cavity wall of the positioning through groove 211. This kind of hydraulic retarder shock absorber can be adapted to electromagnetic proportional valves of different sizes through the adjustment component 200. By adjusting the position of the positioning tooth block 214 and the adjustment plate 210, the position of the mounting stud 215 is adjusted accordingly. Thus, when facing electromagnetic proportional valves of different sizes, the position of the mounting stud 215 corresponds to the connection hole on the electromagnetic proportional valve, which greatly improves the overall applicability.

[0034] Please refer to this carefully. Figure 1 , Figure 2 , Figure 4 and Figure 6The shock absorption assembly 300 includes a buffer spring 310. A shock absorption cavity 120 is formed on the top of the base plate 100. There are four shock absorption cavities 120, located between two square grooves 110. The buffer spring 310 is fixedly connected to the bottom of the inner wall of the shock absorption cavity 120. A buffer block 311 is fixedly connected to the top of the buffer spring 310. The outer wall of the buffer block 311 is slidably connected to the inner wall of the shock absorption cavity 120, and a sealing ring is provided between the outer wall of the buffer block 311 and the inner wall of the shock absorption cavity 120. A support rod 312 is fixedly connected to the middle of the top of the buffer block 311. The tops of the four support rods 312 extend to the outer side of the base plate 100 and are fixedly connected to a mounting plate 313. The top of the mounting plate 313 is provided with… The device has a soft rubber layer 320 and a hard rubber layer 321 on top of the soft rubber layer 320. The front and rear side walls of the base plate 100 have connection ports 330 located below the damping chamber 120. The two front damping chambers 120 and the two rear damping chambers 120 are respectively connected to the connection ports 330 on the front and rear sides. The damping plate of the hydraulic retarder buffers and damps the vibration generated by the electromagnetic proportional valve through the damping component 300. It can reduce the large impact force in the early stage, so that the vibration after the initial buffering is relatively stable and gentle. Then, the soft rubber layer 320 and the hard rubber layer 321 handle the remaining vibration, which can better absorb and transform low-frequency and small-amplitude vibrations. They work together to improve the overall damping effect.

[0035] In use, this utility model works as follows: Rotating the toggle block 230 drives the opposing lead screw 220 to rotate. The rotation of the opposing lead screw 220 causes the two adjusting plates 210 to move oppositely within the two square grooves 110. The lateral spacing of the mounting studs 215 is adjusted according to the lateral spacing of the connection holes of the electromagnetic proportional valve. Then, rotating the fixing block 216 releases the fixing of the positioning tooth block 214. Pulling the mounting studs 215 upwards causes the positioning tooth block 214 to disengage from the positioning tooth plate 213. Next, the mounting studs 215 slide through the sliding groove 212. The movement of the mounting studs 215 simultaneously drives the positioning... The toothed block 214 moves, and after reaching its position, it is pressed down by the mounting stud 215, thereby engaging the positioning toothed block 214 with the positioning toothed plate 213. By rotating the fixing block 216 to contact the top of the positioning through groove 211, the fixing block 216, in conjunction with the mounting stud 215, fixes the positioning toothed block 214, thus securing the mounting stud 215. Similarly, the remaining mounting studs 215 are adjusted to align their positions according to the longitudinal position of the connection hole of the electromagnetic proportional valve. The connection hole on the electromagnetic proportional valve is then inserted into the corresponding mounting stud. After the stud 215 is installed, it is secured by a nut and corresponding rubber washer, allowing the electromagnetic proportional valve to contact the hard rubber layer 321, thus installing the electromagnetic proportional valve. During use, when vibration occurs, the electromagnetic proportional valve moves downwards through the hard rubber layer 321 and the soft rubber layer 320, causing the mounting plate 313 to move downwards. As the mounting plate 313 moves downwards, it causes the support rod 312 to move downwards. The movement of the support rod 312 causes the buffer block 311 to slide downwards within the damping chamber 120. The movement of the buffer block 311 compresses the buffer spring 310, causing it to contract. This buffers and dampens the electromagnetic proportional valve. At the same time, when the buffer block 311 moves, it pushes the air in the damping chamber 120 out through the connection port 330, thereby buffering the large impact force in the early stage of vibration. When the buffer block 311 is in place, the remaining vibration is absorbed and rotated by the hard rubber layer 321 and the soft rubber layer 320. After the damping is completed, the buffer spring 310 drives the buffer block 311 to reset. During the reset, the buffer block 311 is evacuated through the connection port 330, so that when the buffer spring 310 rebounds, it can reset slowly and evenly to avoid secondary vibration.

[0036] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A damping plate for a hydraulic retarder, characterized in that: Includes a base plate (100), with square grooves (110) on the top left and right sides of the base plate (100), an adjustment component (200) provided in the inner cavity of the square grooves (110), and a shock-absorbing component (300) provided in the middle of the top of the base plate (100). The adjustment assembly (200) includes an adjustment plate (210), which is slidably connected to the inner cavity of the square groove (110). Positioning through grooves (211) are opened on both the front and rear sides of the inner cavity of the adjustment plate (210). A sliding groove (212) is opened at the top of the inner wall of the positioning through groove (211). A positioning toothed plate (213) is fixedly connected to the bottom of the inner wall of the positioning through groove (211). A positioning toothed block (214) meshes with the top of the positioning toothed plate (213). A mounting stud (215) is fixedly connected to the top middle of the base plate (100). The top end of the mounting stud (215) extends through the slide groove (212) to the outside of the base plate (100). The outer wall of the mounting stud (215) is slidably connected to the inner wall of the slide groove (212). A fixing block (216) is screwed to the outer wall of the mounting stud (215) and located in the inner cavity of the positioning through groove (211). The top of the fixing block (216) is in contact with the top of the inner wall of the positioning through groove (211).

2. The damping plate for a hydraulic retarder according to claim 1, characterized in that: The left side of the inner wall of the square groove (110) on the left side is rotatably connected to the opposing lead screw (220) via a bearing. The right end of the opposing lead screw (220) extends to the outside of the base plate (100). The adjusting plates (210) on the left and right sides are respectively screwed to the left and right sides of the outer wall of the opposing lead screw (220).

3. The damping plate for a hydraulic retarder according to claim 2, characterized in that: The right end of the opposing lead screw (220) is fixedly connected to a toggle block (230), and the outer side walls of the toggle block (230) and the fixed block (216) are provided with anti-slip texture.

4. A damping plate for a hydraulic retarder according to claim 1, characterized in that: A spring washer is provided between the top of the fixing block (216) and the top of the inner wall of the positioning groove (211).

5. A damping plate for a hydraulic retarder according to claim 1, characterized in that: The shock absorption assembly (300) includes a buffer spring (310). The top of the base plate (100) has a shock absorption cavity (120). There are four shock absorption cavities (120), and the four shock absorption cavities (120) are located between two square grooves (110). The buffer spring (310) is fixedly connected to the bottom of the inner wall of the shock absorption cavity (120). The top of the buffer spring (310) is fixedly connected to a buffer block (311). The outer wall of the buffer block (311) is slidably connected to the inner wall of the shock absorption cavity (120). A sealing ring is provided between the outer wall of the buffer block (311) and the inner wall of the shock absorption cavity (120). A support rod (312) is fixedly connected to the middle of the top of the buffer block (311). The tops of the four support rods (312) extend to the outside of the base plate (100) and are fixedly connected to a mounting plate (313).

6. A damping plate for a hydraulic retarder according to claim 5, characterized in that: The mounting plate (313) has a soft rubber layer (320) on top, and a hard rubber layer (321) on top of the soft rubber layer (320).

7. A damping plate for a hydraulic retarder according to claim 5, characterized in that: The front and rear side walls of the base plate (100) have connection ports (330) located below the damping cavity (120), and the two damping cavities (120) on the front side and the two damping cavities (120) on the rear side are respectively connected to the connection ports (330) on the front and rear sides.

Citation Information

Patent Citations

  • Damping plate for hydraulic retarder

    CN213176588U