High-air-pressure dust collector
By designing reverse airflow cleaning and pressure sensor monitoring in the high-pressure dust collector, the problem of inaccurate filter blockage detection was solved, enabling real-time monitoring and precise location of filter blockage, and improving the operating efficiency of the equipment.
Patent Information
- Application Number
- CN202520466644.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-18
- Publication Date
- 2026-02-13
- Estimated Expiration
- 2035-03-18
AI Technical Summary
Existing equipment lacks effective means to detect filter blockage, and can usually only be judged by the overall decline in the performance of the dust collector, resulting in reduced dust collection efficiency.
A high-pressure dust collector was designed. It uses a back-blowing pump to blow reverse airflow into the filter element for cleaning, and uses a displacement hollow outer ring and pressure sensor to monitor the change of air pressure at the filter element outlet. Combined with a control panel and electromagnetic indicator block, it can detect the location of filter element blockage in real time.
It enables real-time monitoring and precise location of filter element blockage, improving detection accuracy and maintenance efficiency, and avoiding equipment efficiency decline caused by filter element blockage.
Smart Images

Figure CN223901484U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a high wind pressure dust collecting machine, in particular to a high wind pressure dust collecting machine applied to the dust collecting equipment field. BACKGROUND
[0002] The high wind pressure dust collecting machine is a kind of equipment specially designed for efficiently collecting dust particles in air, and is widely applied to industrial production and various air purification scenes.In the working process, the pump machine runs to generate suction force, dust-containing air enters the equipment through the dust collecting pipeline, and the purified air is discharged after being filtered by the filter element.
[0003] The Chinese patent CN218138842U specification discloses a ceramic tile green brick dust removal and dust collecting device, which comprises a conveying line, a dust blowing mechanism and a dust suction mechanism, the dust blowing mechanism is arranged downstream of the dust suction mechanism along the direction of the ceramic tile green brick, the dust blowing mechanism blows the dust, dust and debris on the surface of the ceramic tile green brick from the surface of the ceramic tile green brick, and then the dust suction mechanism sucks away the blown dust, dust and debris, the technical scheme uses a small air volume, large air pressure high-speed fan cooperated with an aluminum alloy air knife, which can better remove the dust, dust and impurities on the surface of the ceramic tile green brick, and the energy consumption is lower than that of ordinary medium-pressure fan.
[0004] The existing equipment lacks effective means for detecting filter element blockage, and can only judge the possible blockage of the filter element by the indirect phenomena such as the decrease of the overall operation performance of the dust collecting machine, the decrease of wind force, the increase of noise, etc., but at this time the filter element may have been blocked seriously, and the dust collecting efficiency is greatly reduced. Utility model content
[0005] In view of the above existing technology, the technical problem to be solved by the utility model is that the existing equipment lacks effective means for detecting filter element blockage, and can only judge the possible blockage of the filter element by the indirect phenomena such as the decrease of the overall operation performance of the dust collecting machine, the decrease of wind force, the increase of noise, etc., but at this time the filter element may have been blocked seriously, and the dust collecting efficiency is greatly reduced.
[0006] To address the aforementioned problems, this utility model provides a high-pressure dust collector, comprising an outer cavity, an internal partition at the inner end of the outer cavity, a plurality of rectangularly distributed electric push rods fixedly connected to the lower end of the internal partition, the output ends of the plurality of electric push rods being connected to a plurality of mutually fixedly connected displacement hollow outer rings, a plurality of filter elements fixedly connected to the inner end of the internal partition, a backflush pump fixedly connected to the upper front side of the internal partition, a plurality of backflush pipes fixedly connected to the output end of the backflush pump, the output ends of the plurality of backflush pipes extending into the corresponding filter elements, a pump being provided on the upper side of the inner end of the outer cavity, a plurality of annularly equidistant elastic connectors fixedly connected to the inner wall of the displacement hollow outer rings, an arc-shaped unit block fixedly connected to the end of the elastic connectors away from the displacement hollow outer rings, a plurality of sets of connecting columns fixedly connected to the inner wall of the displacement hollow outer rings, with a set of connecting columns located on both sides of the corresponding elastic connectors, and a pressure sensor fixedly connected to the end of the connecting column near the arc-shaped unit block.
[0007] In the aforementioned high-pressure dust collector, after the filter element has been used for a period of time, the back-blowing pump is started, and reverse airflow is blown into the filter element through the back-blowing pipe to blow off the attached dust and complete the cleaning. After the filter element is cleaned in reverse, the displacement hollow outer ring moves slowly along the filter element under the action of the electric push rod, and the back-blowing pump is started again. The change in the air pressure at the outlet of the filter element is monitored by the arc-shaped unit block and the pressure sensor to determine whether it is blocked.
[0008] As a further improvement of this application, a dust collection pipe is fixedly connected to the left end of the outer cavity of the equipment, and multiple displacement hollow outer rings are respectively located on the outer side of the corresponding filter element.
[0009] As a further improvement to this application, the arc-shaped unit block and the pressure sensor cooperate with each other, and a side vertical plate is fixedly connected to the right inner wall of the outer cavity of the device.
[0010] As a further improvement of this application, the outer end of the side vertical plate is provided with a plurality of groove openings at equal intervals from top to bottom, and an electromagnetic inner block is fixedly connected to the inner wall of the groove opening.
[0011] As a further improvement to this application, a transverse spring is fixedly connected to the end of the electromagnetic inner block away from the groove opening, and a U-shaped metal indicator block that is magnetically connected to the end of the transverse spring away from the electromagnetic inner block is fixedly connected to the end of the transverse spring away from the electromagnetic inner block.
[0012] As a further improvement to this application, an electric push rod is fixedly connected to the right end of the displacement hollow outer ring, and a pressing block is fixedly connected to the end of the electric push rod near the electromagnetic inner block.
[0013] As another improvement of this application, the pressing block and multiple U-shaped metal indicator blocks cooperate with each other, and a control panel is fixedly connected to the upper front end of the outer cavity of the device.
[0014] In summary, in the present scheme, after the filter element is used for a period of time, the back flushing pump is started, a reverse air flow is blown into the filter element through the back flushing pipeline to blow off the attached dust and complete the cleaning. After the reverse cleaning of the filter element, the displacement hollow outer ring is slowly moved along the filter element under the action of the electric push rod. The back flushing pump is started again. The pressure sensor and the arc unit block monitor the pressure change of the filter element to determine whether it is blocked. When the displacement hollow outer ring detects an abnormality, the electric push rod pushes the pressing block. The control panel is combined to make the electromagnetic inner block electrify. The U-shaped metal prompt block is pushed into the electromagnetic inner block to indicate the problem point height of the filter element. After maintenance, the electromagnetic inner block is de-energized and the U-shaped metal prompt block returns to its original state. BRIEF DESCRIPTION OF DRAWINGS
[0015] Figure 1 Figure 1 is a schematic diagram of the outer cavity of the device of the first embodiment of the present application;
[0016] Figure 2 Figure 2 is a schematic diagram of the internal cavity of the device of the first embodiment of the present application;
[0017] Figure 3 Figure 3 is a schematic diagram of the pump of the first embodiment of the present application;
[0018] Figure 4 Figure 4 is a schematic diagram of the connection state of the plurality of displacement hollow outer rings of the first embodiment of the present application;
[0019] Figure 5 Figure 5 is a top view of the displacement hollow outer ring of the first embodiment of the present application;
[0020] Figure 6 Figure 6 is a schematic diagram of the electromagnetic inner block of the second embodiment of the present application;
[0021] Figure 7 Figure 7 is a schematic diagram of the electromagnetic inner block of the second embodiment of the present application; Figure 6 Figure 8 is a partial enlarged view of the side vertical stand of the electromagnetic inner block of the second embodiment of the present application.
[0022] FIG. 1 is a schematic diagram of the outer cavity of the device of the first embodiment of the present application;
[0023] 1, outer cavity of the device; 3, internal partition; 4, electric push rod; 5, displacement hollow outer ring; 6, pump; 7, filter element; 8, back flushing pump; 9, back flushing pipeline; 10, dust collecting pipeline; 11, elastic connecting piece; 12, arc unit block; 13, connecting column; 14, pressure sensor; 15, control panel; 16, side vertical stand; 17, groove opening; 18, electromagnetic inner block; 19, transverse spring; 20, U-shaped metal prompt block; 21, electric push rod; 22, pressing block. DETAILED DESCRIPTION
[0024] The two embodiments of the present application will be described in detail below with reference to the accompanying drawings.
[0025] First embodiment:
[0026] Figures 1-5 A high-wind-pressure dust collector is shown, which comprises an equipment outer cavity 1, the inner end of the equipment outer cavity 1 is provided with an internal partition plate 3, the lower end of the internal partition plate 3 is fixedly connected with a plurality of electric push rods 4 distributed in a rectangular shape, the output ends of the plurality of electric push rods 4 are connected with a plurality of fixedly connected displacement hollow outer rings 5 fixedly connected with each other, the inner end of the internal partition plate 3 is fixedly connected with a plurality of filter cartridges 7, the upper end of the internal partition plate 3 is fixedly connected with a backflush pump 8 on the front side, the output end of the backflush pump 8 is also fixedly connected with a plurality of backflush pipelines 9, the output ends of the plurality of backflush pipelines 9 respectively extend into the corresponding filter cartridges 7, the inner end of the equipment outer cavity 1 is provided with a pump 6 on the upper side, the inner side wall of the displacement hollow outer ring 5 is fixedly connected with a plurality of annular elastic connecting pieces 11 arranged at equal intervals, one end of the elastic connecting piece 11 away from the displacement hollow outer ring 5 is fixedly connected with an arc unit block 12, the inner side wall of the displacement hollow outer ring 5 is fixedly connected with a plurality of groups of connecting columns 13, and one group of connecting columns 13 is located on both sides of the corresponding elastic connecting piece 11, one end of the connecting column 13 close to the arc unit block 12 is fixedly connected with a pressure sensor 14.
[0027] Figures 1-5 The left end of the equipment outer cavity 1 is fixedly connected with a dust collecting pipeline 10, the plurality of displacement hollow outer rings 5 are respectively located on the outer side positions of the corresponding filter cartridges 7, the arc unit block 12 and the pressure sensor 14 cooperate with each other, and the front end of the equipment outer cavity 1 is fixedly connected with a control panel 15 on the upper side.
[0028] Figures 1-5The dust-containing air enters the device through the dust collection pipe 10 fixedly connected to the left end of the outer cavity 1 of the device. The pump 6 in the outer cavity 1 of the device operates to generate suction force to promote the flow of dust-containing air. The dust-containing air passes through the internal partition 3 under the action of the suction force of the pump 6. At this time, the filter element 7 starts to play a filtering role to intercept dust particles in the air. The purified air is discharged from the outer cavity 1 of the device. After the filter element 7 is used for a period of time, it needs to be cleaned to ensure its filtering effect. At this time, the backflush pump 8 fixedly connected to the front side of the upper end of the internal partition 3 is started. The output end of the backflush pump 8 is connected with a plurality of backflush pipes 9. The output ends of the backflush pipes 9 respectively extend into the corresponding filter elements 7. The backflush pump 8 generates a reverse airflow which enters the filter element 7 through the backflush pipe 9 to blow off the dust attached to the filter element 7, completes the reverse cleaning, and makes the inside and outside of the filter element 7 unblocked. After the filter element 7 completes the reverse cleaning, the clogging detection stage is entered. The plurality of displacement hollow outer rings 5 slide up and down outside the filter element 7 through the electric push rod 4. The electric push rod 4 is started to push the displacement hollow outer ring 5 to slowly move downward along the axial direction of the filter element 7. At the same time, the backflush pump 8 is started again. In the normal state of the filter element 7, the air outlet pressure is relatively stable and uniform. However, when the filter element 7 has a clogging position, the air flow at this position is blocked, and the air outlet pressure will change obviously. This pressure change will cause the arc unit block 12 in the displacement hollow outer ring 5 to be blown to different degrees. When the arc unit block 12 is blown due to the pressure change, the pressure data of the pressure sensor 14 in contact with the arc unit block 12 will be inconsistent. The control panel 15 collects the data transmitted by each pressure sensor 14 in real time. Once the pressure data is detected to fluctuate abnormally, it is judged that the filter element 7 has a clogging condition, and a prompt signal is immediately sent to the worker. The plurality of displacement hollow outer rings 5 work cooperatively to form a multi-point detection network, which greatly improves the accuracy of detecting the clogging state of the filter element and can monitor the running condition of the filter element 7 in real time to effectively avoid the decrease of the working efficiency of the device due to the clogging of the filter element.
[0029] Second embodiment:
[0030] Figures 6-7 A high wind pressure dust collector is shown. The right inner wall of the outer cavity 1 of the device is fixedly connected with a side vertical stand 16. A plurality of groove openings 17 are sequentially and equidistantly provided on the outer end of the side vertical stand 16 from top to bottom. An electromagnetic inner block 18 is fixedly connected to the inner side wall of the groove opening 17. A transverse spring 19 is fixedly connected to the end of the electromagnetic inner block 18 away from the groove opening 17. A U-shaped metal prompt block 20 magnetically connected with the electromagnetic inner block 18 is fixedly connected to the end of the transverse spring 19 away from the electromagnetic inner block 18. An electric push rod 21 is fixedly connected to the right end of the displacement hollow outer ring 5. A pressing block 22 is fixedly connected to the end of the electric push rod 21 close to the electromagnetic inner block 18. The pressing block 22 and the plurality of U-shaped metal prompt blocks 20 cooperate with each other.
[0031] Figures 6-7 When the displacement hollow outer ring 5 detects an abnormal position, that is, it is judged that there is a blockage point in the filter element 7, the corresponding electric push rod 21 outside the displacement hollow outer ring 5 starts to work, one end of the electric push rod 21 is fixed at the right end of the displacement hollow outer ring 5, the other end is connected with the pressing block 22, at the same time, the control panel 15 is electrified to the electromagnetic inner block 18 in the groove opening hole 17 of the side vertical stand 16, the electromagnetic inner block 18 generates magnetism after being electrified, the electric push rod 21 pushes the pressing block 22 to push out, the pressing block 22 pushes the U-shaped metal prompt block 20 inward, since the U-shaped metal prompt block 20 is magnetically connected with the electromagnetic inner block 18, the U-shaped metal prompt block 20 is pushed to be connected with the electromagnetic inner block 18, the groove opening hole 17 on the side vertical stand 16 is sequentially and equidistantly set from top to bottom, the U-shaped metal prompt block 20 connected at different positions accurately represents the specific height of the problem point of the filter element 7, the maintenance personnel can quickly and accurately determine the height of the problem point of the filter element 7 by observing the position of the U-shaped metal prompt block 20 connected, which greatly improves the maintenance efficiency, when the maintenance work is completed, the control panel 15 deenergizes the electromagnetic inner block 18, the electromagnetic inner block 18 loses magnetism, the U-shaped metal prompt block 20 is uniformly pushed out by the elastic force of the transverse spring 19 to restore the original state, and preparation is made for the next possible fault detection.
[0032] In combination with the current actual demand, the above-mentioned embodiments adopted by the present application are not limited to the above, various changes made within the knowledge range of those skilled in the art without departing from the concept of the present application still fall within the protection range of the present application.
Claims
1. A high-wind-pressure dust collector characterized by comprising: The utility model provides an external cavity of equipment (1), the inner end of external cavity of equipment (1) is provided with internal partition (3), the lower end of internal partition (3) is fixedly connected with a plurality of rectangular distribution electric push rod (4), a plurality of electric push rod (4) output is connected with a plurality of fixedly connected with each other fixedly connected displacement hollow outer ring (5), the inner end of internal partition (3) is fixedly connected with a plurality of filter core (7), the upper end of internal partition (3) front side is fixedly connected with back flushing pump (8), the output of back flushing pump (8) is also fixedly connected with a plurality of back flushing pipeline (9), a plurality of back flushing pipeline (9) output respectively extends to corresponding filter core (7) in, the inner end of external cavity of equipment (1) is provided with pump machine (6) on the upside, the inner side wall of displacement hollow outer ring (5) is fixedly connected with a plurality of annular equidistance setting elastic connecting piece (11), the end of elastic connecting piece (11) away from displacement hollow outer ring (5) is fixedly connected with arc unit block (12), the inner side wall of displacement hollow outer ring (5) is fixedly connected with a plurality of groups of connecting column (13), and a group of connecting column (13) is located at the both sides position of corresponding elastic connecting piece (11), the one end of connecting column (13) close to arc unit block (12) is fixedly connected with pressure sensor (14).
2. The high wind pressure dust collector according to claim 1, wherein: The left end of external cavity of equipment (1) is fixedly connected with dust collecting pipeline (10), and a plurality of displacement hollow outer rings (5) are located at the outer side positions of corresponding filter cores (7) respectively.
3. The high wind pressure dust collector according to claim 1, wherein: The arc unit block (12) and the pressure sensor (14) cooperate with each other, and the right inner wall of the external cavity of equipment (1) is fixedly connected with a side vertical stand (16).
4. The high wind pressure dust collector according to claim 3, wherein: A plurality of groove openings (17) are sequentially and equidistantly formed in the outer end of the side vertical stand (16) from top to bottom, and the inner side wall of each groove opening (17) is fixedly connected with an electromagnetic inner block (18).
5. The high wind pressure dust collector according to claim 4, wherein: The end of the electromagnetic inner block (18) away from the groove opening (17) is fixedly connected with a transverse spring (19), and the end of the transverse spring (19) away from the electromagnetic inner block (18) is fixedly connected with a U-shaped metal prompt block (20) magnetically connected with the electromagnetic inner block (18).
6. The high wind pressure dust collector according to claim 5, wherein: The right end of the displacement hollow outer ring (5) is fixedly connected with an electric push rod (21), and the end of the electric push rod (21) close to the electromagnetic inner block (18) is fixedly connected with a pressing block (22).
7. The high wind pressure dust collector according to claim 6, wherein: The pressing block (22) and the plurality of U-shaped metal prompt blocks (20) cooperate with each other, and the front end of the external cavity of equipment (1) is fixedly connected with a control panel (15) on the upside.
Citation Information
Patent Citations
Green tile dust removal and collection device
CN218138842U