Compensation device for solving cutter abrasion of peeler

Abstract

The utility model relates to a compensation device for solving cutter abrasion of a peeler. The compensation device comprises a base, and a feeding mechanism, a peeler mechanism, a discharging mechanism and a connection buffering mechanism are arranged on the base in the peeler direction. Wherein the peeling mechanism comprises a feeding disc and a discharging disc, the feeding disc and the discharging disc are sequentially and fixedly arranged on the base in the peeling direction, and a peeling assembly is arranged between the feeding disc and the discharging disc; the peeling assembly comprises a cutter head, the cutter head is fixedly arranged on the base, a peeling hole is formed in a central shaft in the cutter head in a penetrating mode, a plurality of cutter compensation assemblies are installed on the cutter head around the peeling hole, and peeling cutters are arranged on the cutter compensation assemblies. By means of the peeling equipment, through the fine adjustment function of the cutter compensation assembly, cutter abrasion is compensated in real time, peeling precision and efficiency are guaranteed, the service life of a cutter is prolonged, and the overall production benefit is improved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of bar processing, especially relates to a kind of compensation device for solving skinning machine tool wear. BACKGROUND

[0002] In the field of bar processing, as a kind of key equipment, skinning machine is widely used to remove the surface oxide layer or defect of metal bar (such as titanium alloy, stainless steel, etc.), so as to improve the surface quality and dimensional accuracy of material. However, the traditional skinning machine has the problem of serious tool wear in practical application, which leads to the decrease of processing accuracy, the decrease of production efficiency and the increase of maintenance cost.

[0003] In the prior art, the skinning tool is usually installed in a fixed manner on the cutter head. With long-time continuous operation, the cutting edge of the tool is gradually worn due to friction with the bar. When the tool wear reaches a certain degree, it will cause the diameter deviation of the skinned bar to increase, the surface roughness to exceed the standard, and even defects such as scratches. To solve this problem, the traditional method is to manually adjust the tool position or replace the tool after stopping, which not only consumes time and effort, but also depends on the experience of the operator for adjustment accuracy, making it difficult to ensure processing consistency. In addition, frequent stoppage significantly reduces the utilization rate of the equipment and affects the continuous operation of the production line.

[0004] Therefore, it is urgent to develop a device that can monitor tool wear in real time, accurately compensate for tool position and achieve closed-loop control, so as to improve the skinning processing quality, prolong the tool life and reduce the production cost. The utility model is an innovative solution proposed in this background. SUMMARY

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a kind of compensation device for solving skinning machine tool wear, it includes: including base, on the base, along the skinning direction, there is feed mechanism, skinning mechanism, discharge mechanism, link buffer mechanism is set;

[0006] Among them, the skinning mechanism includes feed disc, discharge disc, the feed disc and the discharge disc are sequentially fixed on the base along the skinning direction, and a skinning assembly is arranged between the feed disc and the discharge disc;

[0007] The skinning assembly includes a cutter head, the cutter head is fixedly arranged on the base, a skinning hole is formed through the center axis of the cutter head, and a plurality of tool compensation assemblies are installed on the cutter head around the skinning hole, and a skinning tool is arranged on the tool compensation assembly.

[0008] As a further improvement of the utility model, a plurality of grooves are formed at one end of the cutter head close to the feed disc, and the skinning tool is slidingly arranged in the groove.

[0009] As a further improvement of the utility model, the cutter compensation assembly is arranged on the cutter head through threaded connection, and a first sensor is further arranged on the cutter compensation assembly.

[0010] As a further improvement of the utility model, a discharge hole is arranged through the center of the discharge disc, a diameter gauge is arranged on the discharge hole, and a material conveying pulley is arranged at the end away from the cutter head.

[0011] As a further improvement of the utility model, a second sensor is arranged on the diameter gauge.

[0012] As a further improvement of the utility model, the first sensor and the second sensor are electrically connected with a control module, the control module is used for analyzing the peeling data of the second sensor and feeding back the adjustment of the first sensor to the cutter compensation assembly.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] Through the real-time adjustment of the peeling cutter compensation assembly by the first sensor and the peeling data feedback of the second sensor, the precise compensation of cutter wear is realized, the service life of the cutter is prolonged, and the peeling efficiency and quality are improved.

[0015] Through the real-time analysis of the peeling data by the control module, the precise adjustment of the cutter compensation assembly is ensured, the cutter wear rate is effectively reduced, and the machining precision and surface quality of the titanium alloy bar are significantly improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is a whole schematic view of a peeling machine cutter wear compensation device.

[0017] Fig. 2 It is a schematic view of a peeling mechanism of a peeling machine cutter wear compensation device.

[0018] Fig. 3 It is a schematic view of a cutter and cutter head of a peeling machine cutter wear compensation device.

[0019] Wherein, 1, base; 2, feeding mechanism; 3, peeling mechanism; 31, feeding disc; 32, cutter head; 33, cutter compensation assembly; 34, peeling hole; 35, diameter gauge; 36, material conveying pulley; 37, first sensor; 38, second sensor; 39, cutter; 4, discharging mechanism; 5, connecting and buffering mechanism. DETAILED DESCRIPTION

[0020] Refer to Figs. 1 to 3As shown, a kind of compensation device for solving the wear of skinning machine cutter, it is characterized by: including base 1, on the base 1, along the skinning direction, there is feed mechanism 2, skinning mechanism 3, discharge mechanism 4, link buffer mechanism 5;

[0021] Wherein, the skinning mechanism 3 includes feed disc 31, discharge disc, the feed disc 31 and the discharge disc are sequentially fixed on the base 1 along the skinning direction, and skinning assembly is arranged between the feed disc 31 and the discharge disc;

[0022] The skinning assembly includes cutter head 32, the cutter head 32 is fixedly arranged on the base 1, and skinning hole 34 is through in the center axis of the cutter head 32, a plurality of cutter compensation assemblies 33 are installed on the cutter head 32 around the skinning hole 34, and skinning cutter 39 is arranged on the cutter compensation assembly 33.

[0023] As shown in the figure, Fig. 2 - Fig. 3 As shown, the utility model also includes: a plurality of grooves are opened in the cutter head 32 close to the feed disc 31 one end, and the skinning cutter 39 is slidably arranged in the groove;The cutter compensation assembly 33 is arranged on the cutter head 32 by screw connection, and a first sensor 37 is also arranged on the cutter compensation assembly 33;

[0024] The discharge disc is throughly opened in the discharge hole of the discharge disc, and the diameter gauge 35 is arranged on the discharge hole, and the material sliding pulley 36 is arranged away from the cutter head 32 one end;Second sensor 38 is arranged on the diameter gauge 35;

[0025] The first sensor 37 and the second sensor 38 are electrically connected with control module, and the control module is used for analyzing the skinning data of the second sensor 38, and the first sensor 37 is fed back to adjust the cutter compensation assembly 33.

[0026] In the specific application process, titanium alloy bar is sent into feed disc 31 by feed mechanism 2, and the skin of titanium alloy bar is stripped under the action of skinning cutter 39, while first sensor 37 monitors the wear condition of skinning cutter 39 in real time, and data is transmitted to control module.

[0027] After skinning, titanium alloy bar is sent to discharge mechanism 4 by material sliding pulley 36 after passing through discharge disc, and diameter gauge 35 monitors the diameter of bar after skinning in real time, and second sensor 38 transmits data to control module, and control module analyzes the data of first sensor 37 and second sensor 38, if it is found that the diameter of bar is too large, cutter compensation assembly 33 is instructed to fine-tune immediately, to ensure that the size of bar after skinning is accurate and consistent, effectively improve production efficiency and product quality.

[0028] Thus, the size deviation caused by tool wear during a long peeling process is prevented, the machining precision and consistency of the titanium alloy bar are ensured, the service life of the tool is prolonged, and the maintenance cost is reduced. Through the automatic compensation mechanism, not only the manual intervention is reduced, and the labor intensity of the operator is reduced, but also the stability and reliability of the peeling process are significantly improved. In actual application, the device has been successfully applied to a titanium alloy bar production line, and data shows that the material size deviation rate is reduced by 30%, the production efficiency is improved by 20%, and the service life of the tool is prolonged by 15%, which lays a solid foundation for the sustainable development and product quality improvement of the enterprise.

[0029] The above merely illustrates the specific implementation of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which shall be covered within the protection scope of the present application. Therefore, the protection scope of the present application shall be mainly based on the protection scope of the claims.

Claims

1. A device for compensating for wear of a scalping knife, characterized in that: Including base (1), feed mechanism (2), skinning mechanism (3), discharge mechanism (4), link buffer mechanism (5) are arranged on the base (1) along the skinning direction; Wherein, the skinning mechanism (3) includes a feed tray (31), a discharge tray, the feed tray (31) and the discharge tray are sequentially fixed on the base (1) along the skinning direction, and a skinning assembly is arranged between the feed tray (31) and the discharge tray; The skinning assembly includes a cutter disc (32), the cutter disc (32) is fixedly arranged on the base (1), a skinning hole (34) is formed through the center axis in the cutter disc (32), a plurality of cutter compensation assemblies (33) are mounted on the cutter disc (32) around the skinning hole (34), and a skinning cutter (39) is arranged on the cutter compensation assembly (33).

2. The device for compensating for wear of a knife of a skinning machine according to claim 1, characterized in that: A plurality of sliding grooves are formed in one end of the cutter disc (32) close to the feed tray (31), and the skinning cutter (39) is slidably arranged in the sliding groove.

3. The device for compensating for wear of a knife of a skinning machine according to claim 1, characterized in that: The cutter compensation assembly (33) is arranged on the cutter disc (32) by screw connection, and a first sensor (37) is further arranged on the cutter compensation assembly (33).

4. The device for compensating for wear of a knife of a skinning machine according to claim 1, characterized in that: A discharge hole is formed through the center axis of the discharge tray, a diameter gauge (35) is arranged on the discharge hole, and a feed pulley (36) is arranged on the end away from the cutter disc (32).

5. The device for compensating for wear of a knife of a skinning machine according to claim 4, characterized in that: A second sensor (38) is arranged on the diameter gauge (35).

6. The device for compensating for wear of a scalping machine knife according to any one of claims 1 to 5, characterized in that: The first sensor (37) and the second sensor (38) are electrically connected with a control module, and the control module is used for analyzing the skinning data of the second sensor (38) and feeding back the first sensor (37) to adjust the cutter compensation assembly (33).

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